Trash rack limited in rolling mode
By adopting a rolling limit structure on the dirty barrier and using the rolling contact between the roller and the ball, the high friction and construction difficulties in the traditional limit structure are solved, and a more efficient dirty barrier installation and construction process is achieved.
Patent Information
- Application Number
- CN202421187252.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The traditional dust-blocking gate limit structure has a large friction during the installation process, which leads to difficulties in construction and installation, and the quality of the buried angle steel is difficult to control, which is prone to deviation, affecting the stability of the dust-blocking gate.
The rolling barrier design adopts the limit position of the dirty barrier. By installing rollers and balls on the side wall of the dirty barrier body, the roller contact with the inner wall of the installation groove and the balls and the groove wall is used to reduce friction, and the rollers and balls are used to pass the shell. The design achieves relative movement and adapts to incomplete matching installation groove depth and width.
It reduces friction, reduces damage to the installation groove surface, simplifies the lifting process of the stain-blocking gate, reduces construction difficulty, improves construction efficiency, does not require pre-buried angle steel, and achieves more stable installation.
Smart Images

Figure CN222332626U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of trash racks, and in particular to a trash rack with a limited position in a rolling manner. Background Art
[0002] Trash rack (also called trash fence or trash net) is a device used in water conservancy projects, sewage treatment and hydropower stations to intercept and remove debris, floating objects and solid waste in the water flow to prevent them from entering the subsequent treatment or power generation equipment and protect the normal operation of the equipment. The concrete on both sides of the trash rack usually has installation grooves, and the frame of the trash rack can be inserted into the installation groove from top to bottom to complete the installation of the trash rack.
[0003] However, when the width of the trash rack frame is smaller than the width of the installation slot, the trash rack may shake significantly during operation. Therefore, it is necessary to install a fixing block on the frame of the trash rack. The fixing block is adapted to the installation slot. When hoisting, the fixing block is aligned with the installation slot and the trash rack is vertically hoisted from top to bottom. The fixing block and the frame are both inserted into the installation slot. The fixing block plays a limiting role, thereby preventing the trash rack from shaking significantly during use.
[0004] However, since the side wall of the installation groove is usually made of concrete, the peripheral surface of the fixing block will rub against the installation groove during the hanging process, which may easily cause the concrete surface or the fixing block to wear, thereby causing a gap between the fixing block and the installation groove, causing the trash rack to still shake during use;
[0005] Therefore, angle steels are embedded in advance before pouring concrete on both sides of the trash rack, and the inner wall of the angle steel is used as the inner wall of the installation groove. The setting of the angle steel can reduce friction, but the construction quality of the embedded angle steel is difficult to control. The angle steel is prone to displacement during the pouring and vibrating of concrete, resulting in displacement of the angle steel. At the same time, there is still sliding friction between the fixed block and the angle steel, and the friction force is still relatively large. Therefore, the limiting structure of the traditional trash rack has a large friction with the installation groove, which makes construction and installation difficult. Utility Model Content
[0006] In order to reduce the friction between the limiting structure of the trash rack and the installation groove, facilitate the hoisting of the trash rack, facilitate the construction and improve the construction efficiency, the present application provides a trash rack with a rolling limiting structure.
[0007] The present application provides a rolling limited trash rack that adopts the following technical solution:
[0008] A trash rack with rolling limit position comprises a trash rack body and a shell, wherein the shell is mounted on the side wall of the trash rack body, a first movable opening is provided on the side wall of the shell away from the trash rack body, and second movable openings are provided at both ends of the shell, a roller is provided in the trash rack body for rolling, one side of the roller extends out of the first movable opening, and balls are provided at both ends of the trash rack body, one side of the ball extends out of the second movable opening, and one side of the ball extends into the roller;
[0009] When the outer shell is inserted into the trash rack installation groove, the roller abuts against the inner wall of the trash rack installation groove, so that the outer shell and the inner wall of the trash rack installation groove are separated by a space, and the roller can roll along the inner wall of the trash rack installation groove, and the two balls abut against the other two inner walls of the trash rack installation groove respectively, so that the two end surfaces of the outer shell and the inner wall of the trash rack installation groove are separated by a space, and the roller cooperates with the second movable opening to allow the balls to roll along the inner wall of the trash rack installation groove.
[0010] By adopting the above technical solution, during the installation process, the trash rack body is lifted and the outer shell is aligned with the trash rack installation groove, and then the trash rack body is lowered so that the outer shell is inserted into the trash rack installation groove. During the lowering process of the trash rack body, the roller rolls along the side wall of the trash rack installation groove facing the trash rack body, and the ball rolls along the other two side walls of the trash rack installation groove. Compared with the traditional installation method using angle steel and fixed blocks, the sliding friction is changed into rolling friction, which reduces the friction force. It can not only reduce the damage to the groove surface of the trash rack installation groove, but also facilitate the lifting of the trash rack body. There is no need to embed angle steel, which reduces the construction difficulty, facilitates the construction, and improves the construction efficiency.
[0011] Optionally, the inner wall of the shell is loosely matched with the roller, and the two inner walls of the first movable opening in the length direction are both set as first curved surfaces, and the first curved surfaces can be fitted with the roller.
[0012] By adopting the above technical solution, the clearance between the drum and the inner wall of the shell can be matched, so that the drum and the shell can achieve a small relative movement. When the groove depth of the trash rack installation groove is slightly smaller than the designed groove depth, the shell and the drum can also be smoothly inserted into the trash rack installation groove, which is convenient for installation.
[0013] Optionally, the second movable opening is configured as a second arc surface, the ball bearing can fit the second arc surface, and the end of the roller and the ball bearing have a clearance fit.
[0014] By adopting the above technical solution, the ball can roll smoothly, and the ball and the roller can achieve a small relative movement. Then, by utilizing the clearance between the roller and the shell, when the width of the trash rack installation groove is slightly smaller than the design width, the shell and the roller can also be smoothly inserted into the trash rack installation groove, which is convenient for installation.
[0015] Optionally, the inner walls at both ends of the roller are configured as conical surfaces, and the ball bearings are kept tangent to the conical surfaces along a generatrix of the conical surfaces.
[0016] By adopting the above technical solution, the line contact can further reduce the friction between the ball and the roller, so that the ball can roll more smoothly.
[0017] Optionally, the outer shell includes an upper shell and a lower shell, the upper shell and the lower shell are detachably connected, the side walls of the upper shell and the lower shell facing away from the trash rack body are each provided with a first opening, and both ends of the upper shell and the lower shell are each provided with a second opening, and when the upper shell and the lower shell are buckled together, the two first openings form the first movable opening, and the two second openings at the same end form the second movable opening.
[0018] By adopting the above technical solution, when installing the roller and the ball, first put the ball against the end of the roller, then put the ball and the roller into the lower shell together, and make the roller extend out of the first movable opening of the lower shell, and the ball extend out of the second movable opening of the lower shell, then cover the upper shell, and connect the upper shell and the lower shell, and finally install the upper shell and the lower shell together on the side wall of the trash rack body, so as to facilitate the installation of the ball and the roller.
[0019] Optionally, the outer shell includes a shell body and an end cover, the shell body and the end cover are detachably connected, both ends of the roller are provided with notches, the notches extend out of the circumference of the roller, the ball can pass through the notches, the notches are connected to the channel formed by the conical surface, the ball can pass through the notches, and the second movable opening is opened at the end of the shell body.
[0020] By adopting the above technical solution, when installing the ball and the roller, open the end cover, first put the ball into the shell body, and then push the ball toward the end of the shell body so that one side of the ball extends out of the second movable opening and the ball is tightly pressed against the second movable opening, and then the notch of the roller is facing the ball, and the roller is placed in the shell body so that the ball passes through the notch and contacts the inner wall of the roller, and finally the end cover is covered, and the upper shell body and the lower shell body are installed on the side wall of the trash rack body together, so as to facilitate the installation of the ball and the roller.
[0021] Optionally, a first connecting seat is provided on a side of the upper shell and the lower shell away from the first through opening, and the first connecting seat is bolted to the trash rack body.
[0022] By adopting the above technical solution, the trash rack body is detachably connected with the upper shell and the lower shell, so that the upper shell and the lower shell are easily replaced.
[0023] Optionally, a second connecting seat is provided on the end cover, and the second connecting seat is bolted to the trash rack body.
[0024] By adopting the above technical solution, the trash rack body is detachably connected with the end cover and the shell body, so that the end cover and the shell body can be easily replaced.
[0025] Optionally, a plurality of the shells are provided on both sides of the trash rack body.
[0026] By adopting the above technical solution, the trash rack body can be inserted into the trash rack body installation groove more stably.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. Compared with the traditional installation method using angle steel and fixed blocks, the sliding friction is changed to rolling friction, which reduces the friction force. It can not only reduce the damage to the installation groove surface of the trash rack, but also facilitate the hoisting of the trash rack body. There is no need to embed angle steel, which reduces the construction difficulty, facilitates the construction, and improves the construction efficiency;
[0029] 2. The clearance between the roller and the inner wall of the shell can make the roller and the shell move relatively with a small displacement. When the depth of the trash rack installation groove is slightly less than the designed groove depth, the shell and the roller can also be smoothly inserted into the trash rack installation groove, which is convenient for installation;
[0030] 3. The ball and the roller can achieve small relative movement, and then use the clearance between the roller and the shell to cooperate. When the width of the trash rack installation groove is slightly smaller than the design width, the shell and the roller can also be smoothly inserted into the trash rack installation groove, which is convenient for installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.
[0032] Figure 2 It is a schematic diagram of the structure of the upper shell, lower shell, roller and ball according to Example 1 of the present application.
[0033] Figure 3 It is a structural schematic diagram of the first curved surface and the second curved surface used in Example 1 of the present application.
[0034] Figure 4 It is a structural schematic diagram of Example 1 of the present application for reflecting a conical surface.
[0035] Figure 5 It is a schematic diagram of the structure of the shell body and the end cover used in Example 2 of the present application.
[0036] Figure 6 It is a structural schematic diagram used to illustrate the gap in Example 2 of the present application.
[0037] Explanation of the reference numerals: 1. Trash rack body; 2. Outer shell; 21. First movable opening; 211. First curved surface; 22. Second movable opening; 221. Second curved surface; 23. Upper shell; 24. Lower shell; 25. First connecting seat; 26. First through opening; 27. Second through opening; 28. Shell; 29. End cover; 210. Second connecting seat; 3. Roller; 31. Conical surface; 32. Notch; 4. Ball bearing; 5. Trash rack mounting groove. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-6 This application is described in further detail.
[0039] Example 1
[0040] Embodiment 1 of the present application discloses a trash rack that limits position in a rolling manner.
[0041] like Figure 1 The trash rack with rolling limit includes a trash rack body 1 and a shell 2. The number of the shells 2 is six, and each three shells 2 form a group. Two groups of shells 2 are respectively arranged on the side frame wall on each side of the trash rack body 1, and are equidistantly arranged along the height direction of the side frame wall of the trash rack body 1.
[0042] like Figure 2 and Figure 3 A first movable opening 21 is provided on a side of the outer shell 2 away from the side frame wall of the trash rack body 1, and second movable openings 22 are provided at both ends of the outer shell 2. A roller 3 is rotatably arranged in the outer shell 2, and one side of the roller 3 extends out of the first movable opening 21. The roller 3 is gap-matched with the inner wall of the outer shell 2. The top wall and the bottom wall of the first movable opening 21 are both set as first curved surfaces 211. The circumferential surface of the roller 3 can fit with the first curved surface 211, and the two side walls of the first movable opening 21 are gap-matched with the roller 3.
[0043] The second movable opening 22 is a circular opening, and the end of the drum 3 is opposite to the second movable opening 22. Balls 4 are arranged at both ends of the shell 2. One side of the ball 4 extends out of the second movable opening 22, and the other side of the ball 4 extends into the drum 3. The inner wall of the second movable opening 22 is set as a second arc surface 221, and the ball 4 can fit the second arc surface 221.
[0044] like Figure 4 The inner walls at both ends of the drum 3 are set as conical surfaces 31, the ball 4 remains tangent to the conical surface 31 along a generatrix of the conical surface 31, and the ball 4 can fit the second arc surface 221, and the ball 4 forms a clearance fit with the drum 3 and the second movable opening 22.
[0045] like Figure 2 and Figure 3The housing 2 comprises an upper shell 23 and a lower shell 24. A first connection seat 25 is welded on one side of the upper shell 23 and the lower shell 24 facing the side frame wall of the trash rack body 1. The first connection seat 25 is bolted to the trash rack body 1. A first opening 26 is provided on one side of the upper shell 23 and the lower shell 24 away from the side frame wall of the trash rack body 1. Second openings 27 are provided at both ends of the lower shell 24 of the upper shell 23. When the upper shell 23 and the lower shell 24 are buckled together, the two first openings 26 form a first movable opening 21, and the two second openings 27 at the same end form a second movable opening 22.
[0046] When installing the drum 3 and the balls 4, firstly place the balls 4 against the end of the drum 3, then put the balls 4 and the drum 3 into the lower shell 24 together, and make the drum 3 extend out of the first movable opening 21 of the lower shell 24, and the balls 4 extend out of the second movable opening 22 of the lower shell 24, then cover the upper shell 23, and connect the upper shell 23 and the lower shell 24, and finally install the upper shell 23 and the lower shell 24 together on the side wall of the trash rack body 1, so as to facilitate the installation of the balls 4 and the drum 3.
[0047] Next, the first connecting seat 25 is fixed to the side frame of the trash rack body 1 with bolts, the trash rack body 1 is lifted and the outer shell 2 is aligned with the trash rack installation groove 5, and then the trash rack body 1 is lowered so that the outer shell 2 is inserted into the trash rack installation groove 5. During the process of lowering the trash rack body 1, when the outer shell 2 is inserted into the trash rack installation groove 5, the roller 3 abuts against the inner wall of the trash rack installation groove 5, so that the outer shell 2 and the inner wall of the trash rack installation groove 5 are separated, and the roller 3 can roll along the inner wall of the trash rack installation groove 5, and the two balls 4 are respectively engaged with the trash rack. The other two inner walls of the mounting groove 5 abut against each other, so that the two end surfaces of the outer shell 2 are separated from the inner wall of the trash rack mounting groove 5 by space, and the roller 3 cooperates with the second movable opening 22 to allow the ball 4 to roll along the inner wall of the trash rack mounting groove 5. Compared with the traditional installation method using angle steel and fixed blocks, the sliding friction is changed into rolling friction, which reduces the friction force, not only can reduce the damage to the groove surface of the trash rack mounting groove 5, but also facilitates the hoisting of the trash rack body 1, does not need to embed angle steel, reduces the construction difficulty, facilitates the construction, and improves the construction efficiency.
[0048] At the same time, the clearance between the drum 3 and the inner wall of the shell 2 can enable the drum 3 and the shell 2 to achieve a small relative movement. When the groove depth of the trash rack mounting groove 5 is slightly smaller than the designed groove depth, the shell 2 and the drum 3 can also be smoothly inserted into the trash rack mounting groove 5. Then, by utilizing the clearance between the drum 3 and the shell 2, when the width of the trash rack mounting groove 5 is slightly smaller than the designed width, the shell 2 and the drum 3 can also be smoothly inserted into the trash rack mounting groove 5, which is convenient for installation.
[0049] The implementation principle of the embodiment of the present application is as follows: the balls 4 and the rollers 3 roll along the inner wall of the trash rack mounting groove 5. Compared with the sliding friction of the traditional angle steel and the fixed block, this rolling friction method reduces the friction force, which can not only reduce the damage to the groove surface of the trash rack mounting groove 5, but also facilitate the lifting of the trash rack body 1. There is no need to embed angle steel, which reduces the construction difficulty, facilitates the construction, and improves the construction efficiency.
[0050] Example 2
[0051] Reference Figure 5 and Figure 6 The difference between this embodiment and embodiment 1 is that the outer shell 2 includes a shell body 28 and an end cover 29, the shell body 28 and the end cover 29 are bolted, and notches 32 are provided at both ends of the drum 3, and the notch 32 penetrates the wall thickness of one side of the drum 3. From the side view of the drum 3, the notch 32 is trapezoidal, and the notch 32 is opened to the central axis of the drum 3. The notch 32 is connected to the channel formed by the conical surface 31, and the ball 4 can pass through the notch 32. The second movable opening 22 is opened at the end of the shell body 28, and the first movable opening 21 is opened on the side of the shell body 28 away from the side frame of the trash rack body 1. Second connecting seats 210 are welded on both sides of the end cover 29, and the second connecting seat 210 is bolted to the trash rack body 1.
[0052] When installing the ball 4 and the roller 3, open the end cover 29, first put the ball 4 into the shell body 28, and then push the ball 4 toward the end of the shell body so that one side of the ball 4 extends out of the second movable opening 22 and the ball 4 is tightly pressed against the second movable opening 22, then the notch 32 of the roller 3 is facing the ball 4, and the roller 3 is put into the shell body 28 so that the ball 4 passes through the notch 32 and contacts the inner wall of the roller 3, and finally cover the end cover 29, install the upper shell body 23 and the lower shell body 24 on the side wall of the trash rack body 1 together, so as to facilitate the installation of the ball 4 and the roller 3, and finally connect the second connecting seat 210 to the trash rack body 1 with bolts, and then the trash rack body 1 can be installed.
[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A trash rack with rolling position limiting, characterized in that: The utility model comprises a trash rack body (1) and an outer shell (2), wherein the outer shell (2) is mounted on the side wall of the trash rack body (1), a first movable opening (21) is provided on the side wall of the outer shell (2) facing away from the trash rack body (1), and second movable openings (22) are provided at both ends of the outer shell (2), a roller (3) is rotatably arranged in the trash rack body (1), one side of the roller (3) extends out of the first movable opening (21), and balls (4) are arranged at both ends of the trash rack body (1), one side of the ball (4) extends out of the second movable opening (22), and one side of the ball (4) extends into the roller (3); When the outer shell (2) is inserted into the trash rack installation groove (5), the roller (3) abuts against the inner wall of the trash rack installation groove (5), so that the outer shell (2) and the inner wall of the trash rack installation groove (5) are separated by a space, and the roller (3) can roll along the inner wall of the trash rack installation groove (5), and the two balls (4) respectively abut against the other two inner walls of the trash rack installation groove (5), so that the two end surfaces of the outer shell (2) and the inner wall of the trash rack installation groove (5) are separated by a space, and the roller (3) cooperates with the second movable opening (22) so that the balls (4) can roll along the inner wall of the trash rack installation groove (5).
2. The trash rack with rolling position limit according to claim 1, characterized in that: The inner wall of the shell (2) is loosely matched with the roller (3); the two inner walls of the first movable opening (21) in the length direction are both arranged as first curved surfaces (211); and the first curved surfaces (211) can be fitted with the roller (3).
3. The trash rack with rolling position limitation according to claim 2, characterized in that: The second movable opening (22) is configured as a second arc surface (221), the ball (4) can fit the second arc surface (221), and the end of the roller (3) and the ball (4) are clearance-matched.
4. The trash rack with rolling position limit according to claim 3, characterized in that: The inner walls at both ends of the roller (3) are arranged as conical surfaces (31), and the balls (4) are kept tangent to the conical surfaces (31) along a generatrix of the conical surfaces (31).
5. The trash rack with rolling position limitation according to claim 4, characterized in that: The outer shell (2) comprises an upper shell (23) and a lower shell (24); the upper shell (23) and the lower shell (24) are detachably connected; side walls of the upper shell (23) and the lower shell (24) facing away from the trash rack body (1) are each provided with a first opening (26); both ends of the upper shell (23) and the lower shell (24) are each provided with a second opening (27); when the upper shell (23) and the lower shell (24) are buckled together, the two first openings (26) form the first movable opening (21), and the two second openings (27) at the same end form the second movable opening (22).
6. The trash rack with rolling position limit according to claim 4, characterized in that: The outer shell (2) comprises a shell body (28) and an end cover (29), wherein the shell body (28) and the end cover (29) are detachably connected, and notches (32) are provided at both ends of the roller (3), wherein the notches (32) extend out of the circumference of the roller (3), and the ball (4) can pass through the notches (32), and the notches (32) are connected to a channel formed by the conical surface (31), and the ball (4) can pass through the notches (32), and the second movable opening (22) is provided at the end of the shell body (28).
7. The trash rack with rolling position limitation according to claim 5, characterized in that: A first connection seat (25) is provided on one side of the upper shell (23) and the lower shell (24) away from the first through opening (26), and the first connection seat (25) is bolted to the trash rack body (1).
8. The trash rack with rolling position limitation according to claim 6, characterized in that: A second connection seat (210) is provided on the end cover (29), and the second connection seat (210) is bolted to the trash rack body (1).
9. The trash rack with rolling position limitation according to claim 1, characterized in that: A plurality of outer shells (2) are provided on both sides of the trash rack body (1).