Dam face rolling device for sand gravel filling dam

Through the gravel filling dam surface rolling device integrating sprinkler and rolling mechanism, the problem of step-by-step implementation of sprinkler and rolling in the existing technology is solved, and construction efficiency and cost reduction are achieved.

CN222332663UActive Publication Date: 2025-01-10SINOHYRDO ENG BUREAU 3 CO LTD
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Patent Information

Application Number
CN202420998364.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-10
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the existing method of rolling the slope of the gravel dam, sprinkling and rolling are carried out step by step, resulting in low construction efficiency, large project volume, high cost and slow progress.

Method used

Design a sand and gravel filling dam surface rolling device, integrating a sprinkler mechanism, a rolling mechanism and a power mechanism. The sprinkler mechanism includes a sprinkler truck, a water tank and a water outlet pipe. The power mechanism includes a diesel generator, a motor and a winch, and a rolling mechanism Includes roller and roller support frame to achieve synchronous sprinkler and rolling.

Benefits of technology

It improves construction efficiency, reduces equipment investment and manpower, reduces construction costs, ensures construction period, and achieves the synchronization of sprinkler and crushing operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sand gravel filling dam face rolling device which comprises a water sprinkling mechanism for sprinkling water to a dam face, a rolling mechanism for rolling the dam face and a power mechanism for providing power for the rolling mechanism, and the rolling mechanism and the power mechanism are both installed on the water sprinkling mechanism. The rolling compaction mechanism, the power mechanism and the water sprinkling mechanism which are connected into a whole are arranged for rolling compaction of the dam face of the sand gravel filling dam, the problem of water sprinkling is solved while rolling compaction is conducted, no water sprinkling equipment needs to be additionally arranged, the problem that the progress is slow due to the mode that an excavator is provided with a tamping plate can be solved, and the construction efficiency is improved. And the construction efficiency is high, few materials and equipment are input, the device is simple and easy to operate, the construction cost is reduced, the construction period is guaranteed, and manpower is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dam surface rolling construction devices, and in particular relates to a dam surface rolling device for a gravel filling dam. Background Art

[0002] For the construction of gravel dam slope concrete panels, the compaction and flatness of the slope are important links related to the quality of the panels and the construction consumption, and are also the key to the progress and cost of the dam panel concrete construction. Before the panel construction, the slope is rolled. At present, the existing method generally adopts manual cooperation with excavators with rolling devices, that is, after the dam body is repaired, the dam slope is rolled before the concrete panel construction. Before rolling, the slope is first sprinkled with water to moisten it. After the wetting is completed, the excavator with a rolling device stands on the slope to roll and compact the trimmed slope. The compaction index meets the design requirements, and the edges and corners of the slope after compaction are supplemented by manual trimming. The disadvantage of this method is that the slope sprinkling and slope rolling are carried out step by step, and the amount of additional slope rolling is large, and the construction period is difficult to guarantee, which will increase the project cost. At the same time, this construction method has slow construction progress and low efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a gravel filling dam surface rolling device in view of the deficiencies in the above-mentioned prior art, which rolls the gravel filling dam surface by arranging a rolling mechanism, a power mechanism and a watering mechanism connected as an integrated structure, solves the problem of watering while rolling, and does not need to be equipped with watering equipment separately. The problem of slow progress caused by the "excavator with tamping plate" method can be solved, so that the watering process and the rolling operation can be carried out simultaneously, and the construction efficiency is high.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a gravel filling dam surface rolling device, characterized in that it includes a sprinkler mechanism for sprinkling water on the dam surface, a rolling mechanism for rolling the dam surface and a power mechanism for providing power to the rolling mechanism, and the rolling mechanism and the power mechanism are both installed on the sprinkler mechanism.

[0005] The above-mentioned gravel filling dam surface rolling device is characterized in that: the sprinkler mechanism includes a sprinkler truck traveling on the ground, a water tank arranged on the sprinkler truck and a water outlet pipe connected to the water tank, and an equipment support frame with a rectangular frame structure is arranged on the rear side of the sprinkler truck, and the ground is located at the top of the inclined dam surface.

[0006] The above-mentioned gravel filling dam surface rolling device is characterized in that the watering mechanism includes a spare water tank of a dump truck.

[0007] The above-mentioned gravel filling dam surface rolling device is characterized in that: the power mechanism includes a diesel generator, an electric motor and a winch arranged on the equipment support frame;

[0008] The rolling mechanism includes a roller and a roller support frame adapted to the roller, and the roller support frame is connected to the steel wire rope of the winch;

[0009] The diesel generator is used to provide electricity to the electric motor, and the electric motor provides power to drive the winch.

[0010] The above-mentioned gravel filling dam surface rolling device is characterized in that: the power mechanism includes a pump station and a hydraulic cylinder arranged on the equipment support frame;

[0011] The rolling mechanism comprises a roller and a roller support frame matched with the roller, and the roller support frame is connected to the protruding end of the hydraulic cylinder.

[0012] The above-mentioned gravel filling dam surface rolling device is characterized in that the water outlet pipe is arranged on a side of the water tank close to the dam surface.

[0013] The above-mentioned gravel filling dam surface rolling device is characterized in that: a valve is arranged on the outlet pipe. When rolling the dam surface, the valve needs to be opened to wet the dam surface, and the valve needs to be closed when not in use.

[0014] The above-mentioned gravel filling dam surface rolling device is characterized in that: the watering truck is used as a support system to sprinkle water while rolling, and no additional watering equipment is required. The rolling speed of the dam surface is 1000m 2 / h∽1100m 2 / h.

[0015] The above-mentioned gravel filling dam surface rolling device is characterized in that: before rolling the dam surface, the sprinkler truck sprinkles water on the dam surface, and the dam surface is rolled after it is moistened, the diesel generator is turned on to power the electric motor, and the electric motor drives the winch to lower the drum to the dam surface with the steel wire rope. The main rolling device is the drum, and the dam surface rolling operation is carried out. After the dam surface rolling operation is completed, the electric motor drives the steel wire rope to retract the drum.

[0016] The above-mentioned gravel filling dam surface rolling device is characterized in that: the sprinkler truck moves forward to the next dam surface to be operated, and the construction is repeated in this way.

[0017] Compared with the prior art, the utility model has the following advantages:

[0018] By setting a rolling mechanism, a power mechanism and a sprinkler mechanism connected as an integrated structure to roll the gravel fill dam surface, the problem of sprinkler can be solved during rolling without additional sprinkler equipment. The problem of slow progress caused by the "excavator with tamping plate" method can be solved, so that the sprinkler process and the rolling operation can be carried out simultaneously, with high construction efficiency, less equipment investment, simple and easy operation of the device, reduced construction cost, guaranteed construction period and saved manpower.

[0019] The present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a side view of the utility model.

[0021] Figure 2 It is a front view of the utility model with the drum folded up.

[0022] Figure 3 It is a front view of the roller of the utility model being lowered to roll the dam surface.

[0023] Description of reference numerals:

[0024] 1—Sprinkler truck; 2—Diesel generator; 3—Electric motor;

[0025] 4—Wind; 5—Drum support frame; 6—Drum;

[0026] 7—equipment support frame; 8—water tank; 9—water outlet pipe;

[0027] 10—dam surface; 11—ground. DETAILED DESCRIPTION

[0028] like Figures 1 to 3 As shown, the utility model includes a gravel filling dam surface rolling device, which is characterized by comprising a watering mechanism for sprinkling water on the dam surface 10, a rolling mechanism for rolling the dam surface 10 and a power mechanism for providing power to the rolling mechanism, and the rolling mechanism and the power mechanism are both installed on the watering mechanism.

[0029] In this embodiment, the gravel fill dam surface rolling device is characterized in that: the sprinkler mechanism includes a sprinkler truck 1 traveling on the ground 11, a water tank 8 arranged on the sprinkler truck 1 and a water outlet pipe 9 connected to the water tank 8, and an equipment support frame 7 with a rectangular frame structure is arranged on the rear side of the sprinkler truck 1, and the ground 11 is located at the top of the inclined dam surface 10.

[0030] In this embodiment, the gravel filling dam surface rolling device is characterized in that the watering mechanism includes a spare water tank of a dump truck.

[0031] In this embodiment, the gravel filling dam surface rolling device is characterized in that: the power mechanism includes a diesel generator 2, an electric motor 3 and a winch 4 arranged on an equipment support frame 7;

[0032] The rolling mechanism includes a roller 6 and a roller support frame 5 adapted to the roller 6, and the roller support frame 5 is connected to the wire rope of the winch 4;

[0033] The diesel generator 2 is used to provide electricity to the electric motor 3 , and the electric motor 3 provides power to drive the winch 4 .

[0034] In this embodiment, the gravel filling dam surface rolling device is characterized in that: the power mechanism includes a pump station and a hydraulic cylinder arranged on the equipment support frame 7;

[0035] The rolling mechanism includes a roller 6 and a roller support frame 5 adapted to the roller 6, and the roller support frame 5 is connected to the extended end of the hydraulic cylinder.

[0036] In this embodiment, the gravel filling dam surface rolling device is characterized in that the water outlet pipe 9 is arranged on a side of the water tank 8 close to the dam surface 10.

[0037] In this embodiment, the gravel filling dam surface rolling device is characterized in that a valve is provided on the water outlet pipe 9.

[0038] In this embodiment, the water sprinkler 1 is used as a support system to sprinkle water while rolling, and no additional water sprinkler equipment is required. The rolling speed of the dam surface is 1000m 2 / h∽1100m 2 / h.

[0039] In the present embodiment, the dam surface rolling device for a gravel filling dam is described. Before rolling the dam surface 10, the sprinkler truck 1 sprinkles water on the dam surface. After the dam surface 10 is moistened, the dam surface 10 is rolled. The diesel generator 2 is turned on to supply power to the motor 3. The motor 3 drives the winch 4 to lower the drum 6 to the dam surface using the steel wire rope. The main rolling device is the drum 6. The dam surface rolling operation is performed. After the dam surface rolling operation is completed, the motor 3 drives the steel wire rope to retract the drum 6.

[0040] In this embodiment, in the gravel filling dam surface rolling device, the sprinkler truck moves forward to the next dam surface to be operated, and the construction is cyclically carried out in this way.

[0041] The above is only a preferred embodiment of the present invention and does not constitute any limitation to the present invention. Any simple modification, change and equivalent structural change made to the above embodiments according to the technical essence of the present invention shall still fall within the protection scope of the technical solution of the present invention.

Claims

1. A gravel filling dam surface rolling device, characterized in that: It comprises a watering mechanism for sprinkling water on the dam surface (10), a rolling mechanism for rolling the dam surface (10), and a power mechanism for providing power to the rolling mechanism, wherein the rolling mechanism and the power mechanism are both mounted on the watering mechanism; The watering mechanism comprises a watering truck (1) travelling on the ground (11), a water tank (8) arranged on the watering truck (1), and a water outlet pipe (9) connected to the water tank (8); an equipment support frame (7) of a rectangular parallelepiped frame structure is arranged at the rear side of the watering truck (1); and the ground (11) is located at the top of the inclined dam surface (10); The power mechanism comprises a diesel generator (2), an electric motor (3) and a winch (4) arranged on an equipment support frame (7); The rolling mechanism comprises a roller (6) and a roller support frame (5) adapted to the roller (6), and the roller support frame (5) is connected to a steel wire rope of a winch (4); The diesel generator (2) is used to provide electricity to the electric motor (3), and the electric motor (3) provides power to drive the winch (4); The power mechanism comprises a pump station and a hydraulic cylinder arranged on an equipment support frame (7); The rolling mechanism comprises a roller (6) and a roller support frame (5) adapted to the roller (6), and the roller support frame (5) is connected to the protruding end of the hydraulic cylinder.

2. A gravel dam surface rolling device according to claim 1, characterized in that: The watering mechanism comprises a dump truck spare water tank.

3. A gravel dam surface rolling device according to claim 1, characterized in that: The water outlet pipe (9) is arranged on a side of the water tank (8) close to the dam surface (10).

4. A gravel dam surface rolling device according to claim 1, characterized in that: The water outlet pipe (9) is provided with a valve.