Atomizer lubricating oil cooling device
By designing the spaced water storage chamber and oil storage chamber structure between the cooling box and the heat dissipation plate in the atomizer, combined with the connection of sealed pipes, the problem of difficult lubricant cooling is solved, and efficient lubricant cooling and equipment life are achieved. Avoid pollution and energy consumption.
Patent Information
- Application Number
- CN202421411205.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The lubricating oil in existing atomizers is difficult to cool down, especially in summer environments, which affects the service life and operating efficiency of the equipment.
Design atomizer lubricant oil cooling device, including a cooling box and a heat dissipation plate, by separating the cooling chamber into spaced water storage chamber and oil storage chamber, and connecting it through sealed pipes, and changing it with high-temperature lubricant The concave and convex structure and angle design of the heat dissipation plate improve heat exchange efficiency and prevent water and oil from mixing.
It effectively reduces the temperature of the lubricant, extends the service life of the atomizer, and avoids pollution and energy consumption through sealed pipe connections, ensuring the stable operation of the device.
Smart Images

Figure CN222335093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cooling the temperature of an atomizer, in particular to a cooling device for lubricating oil of an atomizer. Background Art
[0002] The gear-variable high-speed rotary atomizers currently used in the market are basically imported from Denmark. The power element of the atomizer requires an extremely high speed. The power element is usually composed of a motor and a gearbox. The output shaft of the motor is connected to the input shaft of the gearbox through a coupling, but the gears and shafts in the gearbox will generate a lot of heat during the rotation process, and there will be a lot of lubricating oil in the gearbox. The lubricating oil not only plays the role of lubrication, but also can take away the heat generated by the high-speed rotation in the gearbox. Therefore, the lubricating oil will heat up very quickly, especially in summer, and the lubricating oil temperature limit that the equipment accessories can withstand is between 90-100℃. In the case of high ambient temperature in summer, generally only a few fans can be added on site to maintain operation, but the heat of the lubricating oil is difficult to dissipate in a short time, and the fundamental problem cannot be solved. Utility Model Content
[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide an atomizer lubricating oil cooling device for solving the problem in the prior art that the lubricating oil in the atomizer is difficult to cool, which affects the use of the equipment.
[0004] In order to achieve the above purpose and other related purposes, the utility model provides the following technical solutions:
[0005] A device for cooling lubricating oil of an atomizer comprises a cooling box body, the cooling box body is provided with a water inlet, a water outlet, an oil inlet and an oil outlet, the inner cavity of the cooling box body comprises a liquid inlet end, a liquid outlet end and a cooling cavity arranged between the liquid inlet end and the liquid outlet end; a plurality of heat sinks are evenly arranged in the cooling cavity, and the cooling cavity is divided into a plurality of water storage cavities and oil storage cavities arranged at intervals; a plurality of through holes are opened on the heat sink plate, and adjacent water storage cavities and adjacent oil storage cavities are connected by sealed pipes penetrating the through holes.
[0006] To implement the above technical solution, the heat sink in the present application divides the cooling chamber into a water storage chamber and an oil storage chamber which are arranged at intervals. The heat sink is used to exchange heat between the high-temperature lubricating oil and the cooling water. The front and rear sides of each oil storage chamber are heat sinks, and the high-temperature lubricating oil can dissipate heat through multiple oil storage chambers, which can effectively reduce the oil temperature and increase the service life of the atomizer. Adjacent water storage chambers and adjacent oil storage chambers are connected by sealed pipes, which can effectively prevent water and oil mixing. The device can be connected using the pipes of the atomizer without generating any pollution or energy consumption.
[0007] In one embodiment of the utility model, the liquid inlet end includes a water inlet chamber connected to the water inlet and an oil inlet chamber connected to the oil inlet; the liquid outlet end includes a water outlet chamber connected to the water outlet and an oil outlet chamber connected to the oil outlet.
[0008] To implement the above technical solution, during operation, cooling water flows from the water inlet into the water inlet chamber, flows through each water storage chamber in sequence, then flows into the water outlet chamber, and is discharged from the water outlet; lubricating oil flows from the oil inlet into the oil inlet chamber, flows through each oil storage chamber in sequence, then flows into the oil outlet chamber, and is discharged from the oil outlet. Since the oil storage chamber and the water storage chamber are arranged at intervals, the lubricating oil can be quickly cooled down. In actual work, the refrigerant can also be replaced with gas as needed.
[0009] In one embodiment of the utility model, each of the water storage chamber and the oil storage chamber includes a liquid inlet and a liquid outlet, and the liquid inlet and the liquid outlet of the same water storage chamber and the same oil storage chamber are staggeredly arranged at upper and lower angles.
[0010] To implement the above technical solution, the advantage of staggered upper and lower angles of the liquid inlet and the liquid outlet is that it can increase the time for the liquid to flow through the cooling chamber and fully contact the heat sink, thereby ensuring the cooling effect of the lubricating oil.
[0011] In one embodiment of the present invention, the heat sink includes two symmetrical heat sinks that are folded at a certain angle, the lower portion of the heat sink is rectangular, and the upper portion of the heat sink is a right triangle.
[0012] By implementing the above technical solution, compared with a heat sink with a planar design, the heat sink of the present invention has the advantage of being able to increase the contact area between the cooling water or lubricating oil and the heat sink, thereby improving the heat dissipation effect.
[0013] In one embodiment of the present invention, the heat sink is composed of a flat plate portion and a plurality of concave-convex structures; the plurality of concave-convex structures are arranged at intervals from each other, and the plurality of concave-convex structures are all located on the same side of the protrusion or depression of the flat plate portion.
[0014] By implementing the above technical solution, the surface area of the heat sink can be increased by setting the concave-convex structure, thereby improving the cooling effect of the lubricating oil.
[0015] In an embodiment of the present invention, a plurality of the concave-convex structures are in the shape of inclined strips or corrugations.
[0016] By implementing the above technical solution, the strip-shaped or corrugated concave-convex structure can increase the rigidity and pressure-bearing capacity of the heat sink and promote the turbulent flow of the liquid, thereby reducing the formation of sediment or dirt.
[0017] In an embodiment of the present invention, a sealing plug is embedded between the pipe and the through hole.
[0018] To implement the above technical solution, the sealing plug may be made of rubber, which can effectively prevent leakage of cooling water or lubricating oil and ensure stable operation of the atomizer.
[0019] As described above, an atomizer lubricating oil cooling device of the utility model has the following beneficial effects: in the present application, the heat sink separates the cooling chamber into a water storage chamber and an oil storage chamber which are arranged at intervals, and the high-temperature lubricating oil and cooling water are heat exchanged through the heat sink. The front and rear sides of each oil storage chamber are heat sinks, and the high-temperature lubricating oil can dissipate heat through multiple oil storage chambers, which can effectively reduce the oil temperature and increase the service life of the atomizer. Adjacent water storage chambers and adjacent oil storage chambers are connected by sealed pipes, which can effectively prevent water and oil mixing, and the device can be connected using the pipes of the atomizer without generating any pollution or energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Shown is a schematic diagram of the structure of the utility model.
[0021] Figure 2 Shown is a schematic diagram of the internal structure of the utility model.
[0022] Figure 3 Shown is a schematic diagram of the connection between the heat sink and the pipes.
[0023] Figure 4 Shown is another schematic diagram of the connection between the heat sink and the pipe.
[0024] Figure 5 Shown is a schematic diagram of the structure of the heat sink.
[0025] Component number description
[0026] 1. Cooling box; 2. Water inlet; 3. Water outlet; 4. Oil inlet; 5. Oil outlet; 6. Heat sink; 7. Through hole; 8. Pipe; 9. Water inlet cavity; 10. Oil inlet cavity; 11. Water outlet cavity; 12. Oil outlet cavity; 61. Heat sink; 611. Flat plate; 612. Concave-convex structure. DETAILED DESCRIPTION
[0027] The following specific embodiments illustrate the implementation of the present invention, and those familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.
[0028] See also Figures 1 to 5The utility model provides an atomizer lubricating oil cooling device, comprising a cooling box 1, the cooling box 1 is provided with a water inlet 2, a water outlet 3, an oil inlet 4 and an oil outlet 5, the inner cavity of the cooling box 1 comprises a liquid inlet end, a liquid outlet end and a cooling cavity arranged between the liquid inlet end and the liquid outlet end; a plurality of heat sinks 6 are evenly arranged in the cooling cavity, and the cooling cavity is divided into a plurality of water storage cavities and oil storage cavities arranged at intervals; a plurality of through holes 7 are opened on the heat sink 6, and adjacent water storage cavities and adjacent oil storage cavities are connected by sealing pipes 8 penetrating the through holes 7.
[0029] In the present application, the heat sink 6 divides the cooling chamber into a water storage chamber and an oil storage chamber that are spaced apart. The heat sink 6 is used to exchange heat between the high-temperature lubricating oil and the cooling water. The front and rear sides of each oil storage chamber are heat sinks 6, and the high-temperature lubricating oil can dissipate heat through multiple oil storage chambers, which can effectively reduce the oil temperature and increase the service life of the atomizer. Adjacent water storage chambers and adjacent oil storage chambers are connected by sealed pipes 8, which can effectively prevent water and oil from mixing. The device can be connected using the pipe 8 of the atomizer without generating any pollution or energy consumption.
[0030] The liquid inlet end includes a water inlet chamber 9 connected to the water inlet 2 and an oil inlet chamber 10 connected to the oil inlet 4; the liquid outlet end includes a water outlet chamber 11 connected to the water outlet 3 and an oil outlet chamber 12 connected to the oil outlet 5. During operation, cooling water flows from the water inlet 2 into the water inlet chamber 9, flows through each water storage chamber in turn, then flows into the water outlet chamber 11, and is discharged from the water outlet 3; lubricating oil flows from the oil inlet 4 into the oil inlet chamber 10, flows through each oil storage chamber in turn, then flows into the oil outlet chamber 12, and is discharged from the oil outlet 5. Since the oil storage chamber and the water storage chamber are arranged at intervals, the lubricating oil can be cooled down quickly. In actual operation, the refrigerant can also be replaced with gas as needed.
[0031] Each of the water storage chamber and the oil storage chamber includes a liquid inlet and a liquid outlet, and the liquid inlet and the liquid outlet of the same water storage chamber and the same oil storage chamber are arranged at upper and lower angles. The advantage of the staggered arrangement of the liquid inlet and the liquid outlet at upper and lower angles is that it can increase the time for the liquid to flow through the cooling chamber and fully contact with the heat sink 6, thereby ensuring the cooling effect of the lubricating oil.
[0032] The heat sink 6 includes two symmetrical heat sinks 61 folded at a certain angle, the lower part of the heat sink 61 is rectangular, and the upper part is a right triangle. Compared with the heat sink 6 of a flat design, the heat sink 6 has the advantage of increasing the contact area between the cooling water or lubricating oil and the heat sink 6, thereby improving the heat dissipation effect.
[0033] The heat sink 61 is composed of a flat plate portion 611 and a plurality of concave-convex structures 612; the plurality of concave-convex structures 612 are arranged at intervals from each other, and the plurality of concave-convex structures 612 are all located on the same side of the flat plate portion 611. The arrangement of the concave-convex structures 612 can increase the surface area of the heat sink 61, thereby improving the cooling effect of the lubricating oil.
[0034] The plurality of concave-convex structures 612 are in the shape of strips or corrugations arranged obliquely. The strip-shaped or corrugated concave-convex structures 612 can increase the rigidity and pressure bearing capacity of the heat sink 6 and promote the turbulent flow of the liquid, thereby reducing the formation of sediment or dirt.
[0035] A sealing plug is embedded between the pipeline 8 and the through hole 7. The sealing plug may be made of rubber, which can effectively prevent leakage of cooling water or lubricating oil and ensure stable operation of the atomizer.
[0036] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. All equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. An atomizer lubricating oil cooling device, comprising a cooling box (1), characterized in that: The cooling box (1) is provided with a water inlet (2), a water outlet (3), an oil inlet (4) and an oil outlet (5); the inner cavity of the cooling box (1) comprises a liquid inlet end, a liquid outlet end and a cooling cavity arranged between the liquid inlet end and the liquid outlet end; A plurality of heat dissipation plates (6) are evenly arranged in the cooling cavity, and the cooling cavity is divided into a plurality of water storage cavities and oil storage cavities which are arranged at intervals; The heat dissipation plate (6) is provided with a plurality of through holes (7), and adjacent water storage chambers and adjacent oil storage chambers are connected via sealed pipes (8) that penetrate the through holes (7).
2. The atomizer lubricating oil cooling device according to claim 1, characterized in that: The liquid inlet end comprises a water inlet chamber (9) communicated with the water inlet (2) and an oil inlet chamber (10) communicated with the oil inlet (4); The liquid outlet end comprises a water outlet chamber (11) connected to the water outlet (3) and an oil outlet chamber (12) connected to the oil outlet (5).
3. The atomizer lubricating oil cooling device according to claim 1, characterized in that: Each of the water storage chamber and the oil storage chamber comprises a liquid inlet and a liquid outlet, and the liquid inlet and the liquid outlet of the same water storage chamber and the same oil storage chamber are arranged at upper and lower oblique angles.
4. The atomizer lubricating oil cooling device according to claim 1, characterized in that: The heat dissipation plate (6) comprises two symmetrical heat dissipation fins (61) which are folded at a certain angle, the lower part of the heat dissipation fin (61) being rectangular and the upper part being a right-angled triangle.
5. The atomizer lubricating oil cooling device according to claim 4, characterized in that: The heat sink (61) is composed of a flat plate portion (611) and a plurality of concave-convex structures (612); The plurality of concave-convex structures (612) are arranged at intervals from each other, and the plurality of concave-convex structures (612) are all located on the same side of the flat plate portion (611) so as to be convex or concave.
6. The atomizer lubricating oil cooling device according to claim 5, characterized in that: A plurality of the concave-convex structures (612) are in the shape of obliquely arranged strips or corrugations.
7. The atomizer lubricating oil cooling device according to claim 1, characterized in that: A sealing plug is embedded between the pipeline (8) and the through hole (7).