Underwater airtightness detection device
By designing an underwater air tightness detection device, the lifting mechanism and blowing mechanism are used to achieve rapid water removal, combined with real-time monitoring of pressure sensors, the expansion and contraction problems of pipeline products in detection and water droplet removal problems are solved, and the detection efficiency is improved. accuracy.
Patent Information
- Application Number
- CN202421127580.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-22
AI Technical Summary
During the underwater air tightness detection process of pipeline products, it is difficult for the prior art to achieve 100% inspection, and the pipeline products are easy to stretch and contract when inflated, which affects the test results, and it is difficult to quickly remove water droplets after testing, affecting efficiency.
A underwater air tightness detection device is designed, including a lifting mechanism, rack, water tank, blowing mechanism and controller. Through the disassembly connection of the cylinder assembly and the lifting platform, combined with the blower and the air knife, the rapid blowing pipe is achieved. The product is fully immersed and quickly dried in the test with real-time monitoring of pressure sensors and controllers.
It improves the detection efficiency and automation level, reduces the intensity of manual labor, and can detect multiple pipeline products at one time, ensuring that water droplets do not adhere to key parts of pipeline products, and improves the accuracy and efficiency of testing.
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Figure CN222336653U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection devices, and in particular relates to an underwater air tightness detection device. Background Art
[0002] In recent years, my country's new energy and energy storage businesses have developed rapidly, and related technologies have become increasingly mature, especially in the energy storage business, with rapid development in installed capacity. In order to ensure that the battery pack or the power station can work stably in an environment with suitable temperature, a special thermal management system is required to ensure the temperature. Strict requirements are placed on the sealing of the pipeline, which poses new challenges to the manufacturing process of the pipeline assembly. Therefore, airtightness testing is introduced. However, it is difficult to achieve 100% testing of the pipeline product assembly during the airtightness test, and the pipeline product involves bellows that are easy to expand and contract when inflated, affecting the test results. This makes underwater airtightness testing an inevitable choice.
[0003] To meet these needs, it is necessary to design and develop an underwater air tightness detection equipment. This equipment needs to use compressed air to test the air tightness of pipeline products and can directly and efficiently blow the pipeline products dry after the test is completed to avoid the test water adhering to the pipeline or dripping onto the ground. Therefore, an underwater air tightness detection device with high testing efficiency is urgently needed. Utility Model Content
[0004] In view of the above problems, the utility model provides an underwater air tightness detection device.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: an underwater air tightness detection device, comprising a lifting mechanism, a frame and a water tank, wherein the frame and the water tank are detachably connected, the lifting mechanism is fitted with the pipeline product to be detected, and also comprises an air blowing mechanism and a controller, wherein the lifting mechanism comprises a cylinder assembly and a lifting platform, wherein the cylinder assembly and the lifting platform are detachably connected, wherein the lifting platform comprises a bracket plate and a mesh plate, wherein a plurality of drainage holes are provided on the mesh plate, wherein the bracket plate and the mesh plate are detachably connected, wherein the bracket plate and the cylinder assembly are detachably connected, and wherein the cylinder assembly and the controller are communicatively connected;
[0006] The blowing mechanism includes a blower body, a horizontal guide rod, a movable hose and an air knife. The horizontal guide rod is detachably connected to the upper end of the side of the frame, the horizontal guide rod and the blower body are slidably connected in the horizontal direction, the movable hose is installed on the blower body, and the end of the movable hose away from the blower body is detachably connected to the air knife.
[0007] Preferably, the blowing mechanism further comprises a reciprocating cylinder, the length direction of the reciprocating cylinder is horizontal, two ends of the reciprocating cylinder are detachably connected to the blower body and the frame respectively, and the reciprocating cylinder is communicatively connected to the controller.
[0008] Preferably, the cylinder assembly includes a support plate body, a slide rail, a vertical cylinder and a sliding connecting block, the lifting platform also includes a sliding mounting part, the support plate body and the slide rail are detachably connected, the sliding connecting block is detachably connected to the frame, the sliding connecting block is vertically slidably connected to the slide rail, the upper end of the vertical cylinder is detachably connected to the lower end of the support plate body, the support plate body is detachably connected to the sliding mounting part, and the vertical cylinder is communicatively connected to the controller.
[0009] Preferably, it further includes an underwater lighting lamp and a camera, and the cylinder assembly also includes a camera connecting block. The underwater lighting lamp is installed on the inner side of the water tank, and the camera is installed on the camera connecting block. The camera connecting block is detachably connected to the support plate body, and the underwater lighting lamp and the camera are both communicatively connected to the controller.
[0010] Preferably, it further comprises a transparent protective cover, which is located above the cylinder assembly, and the lower end of the transparent protective cover is detachably connected to the upper end of the frame.
[0011] Preferably, the drainage hole is a cylindrical hole or a conical hole.
[0012] Preferably, a pressure sensor is further included, the lower end of the pressure sensor is in contact with the upper end of the pipeline product to be detected, and the pressure sensor is communicatively connected with the controller.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] (1) The lifting mechanism includes a cylinder assembly and a lifting platform. The cylinder assembly and the controller are connected in communication. The relative position of the lifting platform and the water tank changes by lifting the cylinder assembly. The air blowing mechanism can directly and quickly blow dry the pipeline products after the test is completed, which reduces the labor intensity of manual labor. The automation integration is high and multiple pipeline products can be tested at one time to meet the requirements of mass production at the production site.
[0015] (2) The end of the movable hose away from the main body of the blower is detachably connected to the air knife. The movable hose can be bent into different shapes, so that the position of the air knife can be adjusted according to the product. For pipeline products of different specifications and sizes to be tested, the main body of the blower can be moved left and right to effectively and quickly blow away water droplets on the pipeline products, ensuring that no water droplets adhere to the key parts of the pipeline products;
[0016] (3) The cylinder assembly and the controller are connected in communication. The length direction of the reciprocating cylinder is horizontal. The two ends of the reciprocating cylinder are detachably connected to the blower body and the frame. The controller controls the reciprocating cylinder to make reciprocating linear motion in the horizontal direction, and the controller controls the cylinder assembly to make reciprocating linear motion in the vertical direction, which greatly speeds up the time for drying water droplets on the pipeline products and greatly improves the water removal efficiency.
[0017] (4) The product traceability function is realized through the camera, and the underwater lighting improves the real-time observation effect and the clarity of subsequent traceability;
[0018] (5) The conical drainage hole ensures the drainage effect and greatly enhances the supporting effect compared to the cylindrical hole, thus improving safety;
[0019] (6) The lower end of the pressure sensor fits the upper end of the pipeline product to be tested, and the water pressure is detected in real time through the pressure sensor. When the water pressure reaches a certain level, a signal is sent to the controller, so that the controller controls the cylinder assembly to stop extending and retracting, ensuring that pipeline products of different specifications and sizes can be fully immersed in the water tank liquid and the downward distance is the shortest. Under the premise of ensuring the test effect, the degree of automation is improved, energy is saved, and efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for describing the embodiment:
[0021] Figure 1 This is a three-dimensional view of the underwater air tightness detection device;
[0022] Figure 2 This is a top view of the underwater air tightness detection device;
[0023] Figure 3 It is a top view of the lifting platform of the underwater air tightness detection device;
[0024] Figure 4 This is the front view of the lifting platform of the underwater air tightness detection device;
[0025] Figure 5 This is a three-dimensional view of the blowing mechanism of the underwater air tightness detection device.
[0026] Reference numerals:
[0027] 1—lifting mechanism, 11—cylinder assembly, 12—lifting platform, 13—bracket plate, 14—mesh plate, 15—sliding mounting portion, 16—slide rail, 17—vertical cylinder, 18—sliding connection block, 19—camera connection block;
[0028] 2—blowing mechanism, 21—blowing machine body, 22—horizontal guide rod;
[0029] 3—rack;
[0030] 4—water tank;
[0031] 5—Underwater lighting;
[0032] 6—Camera;
[0033] 7—Transparent protective cover. DETAILED DESCRIPTION
[0034] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0035] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0036] Example 1
[0037] Combine the following Figures 1 to 5 Specifically describe the underwater air tightness detection device, such as Figure 1 and Figure 2 As shown, an underwater air tightness detection device includes a lifting mechanism 1, a frame 3 and a water tank 4, the frame 3 and the water tank 4 are detachably connected, the lifting mechanism 1 is fitted with the pipeline product to be detected, and also includes a blowing mechanism 2 and a controller, the lifting mechanism 1 includes a cylinder assembly 11 and a lifting platform 12, the cylinder assembly 11 and the lifting platform 12 are detachably connected, as shown in FIG. Figure 3 and Figure 4 As shown, the lifting platform 12 includes a support plate 13 and a mesh plate 14. The mesh plate 14 is provided with a plurality of drainage holes. The support plate 13 and the mesh plate 14 are detachably connected. The support plate 13 and the cylinder assembly 11 are detachably connected. The cylinder assembly 11 is communicatively connected to the controller.
[0038] like Figure 2 As shown, the blowing mechanism 2 includes a blower body 21, a horizontal guide rod 22, a movable hose and a wind knife. The horizontal guide rod 22 is detachably connected to the upper end of the side of the frame 3, the horizontal guide rod 22 and the blower body 21 are slidably connected in the horizontal direction, the movable hose is installed on the blower body 21, and the end of the movable hose away from the blower body 21 is detachably connected to the wind knife.
[0039] The blowing mechanism 2 also includes a reciprocating cylinder, the length direction of which is horizontal, and the two ends of the reciprocating cylinder are detachably connected to the blower body 21 and the frame 3 respectively, and the reciprocating cylinder is communicatively connected to the controller.
[0040] like Figure 5As shown, the cylinder assembly 11 includes a support plate body, a slide rail 16, a vertical cylinder 17 and a sliding connection block 18, and the lifting platform 12 also includes a sliding mounting portion 15. The support plate body and the slide rail 16 are detachably connected, the sliding connection block 18 is detachably connected to the frame 3, the sliding connection block 18 is vertically slidably connected to the slide rail 16, the upper end of the vertical cylinder 17 is detachably connected to the lower end of the support plate body, the support plate body is detachably connected to the sliding mounting portion 15, and the vertical cylinder 17 is communicatively connected to the controller.
[0041] like Figure 1 As shown, it also includes an underwater lighting lamp 5 and a camera 6. The cylinder assembly 11 also includes a camera connecting block 19. The underwater lighting lamp 5 is installed on the inner side of the water tank 4. The camera 6 is installed on the camera connecting block 19. The camera connecting block 19 is detachably connected to the support plate body. The underwater lighting lamp 5 and the camera 6 are both communicatively connected to the controller.
[0042] like Figure 1 As shown, it also includes a transparent protective cover 7, which is located above the cylinder assembly 11, and the lower end of the transparent protective cover 7 is detachably connected to the upper end of the frame 3.
[0043] The drainage hole is a cylindrical hole.
[0044] It also includes a pressure sensor, the lower end of the pressure sensor is in contact with the upper end of the pipeline product to be tested, and the pressure sensor is communicatively connected with the controller.
[0045] Working principle of underwater air tightness detection device:
[0046] A plurality of pipeline products to be tested are detachably connected to the lifting platform 12, and the relative position of the lifting platform 12 and the water tank 4 is changed by lifting the cylinder assembly 11. The pipeline products can be directly and quickly dried by the blowing mechanism 2 after the test is completed, and in the process of drying, the blower body 21 is driven by the reciprocating cylinder to make reciprocating linear motion, thereby improving the degree of automation. By adjusting the movable hose and bending it into different shapes, the position of the wind knife can be adjusted according to the product, so as to effectively and quickly dry the pipeline products to be tested of different specifications and sizes, and ensure that no water droplets are attached to the key parts of the pipeline products.
[0047] Example 2
[0048] The difference between this embodiment and embodiment 1 is that the drainage hole is a conical hole.
[0049] As the technical solution of the utility model, the hardware setting provided is only for the purpose of facilitating the realization of braking control based on the hardware facilities. How to realize braking control and braking control method specifically is not the technical problem to be solved and the object to be protected by the utility model. At the same time, the communication methods between the devices adopt the existing communication methods, which are not the utility model points of the present application.
[0050] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An underwater air tightness detection device, comprising a lifting mechanism (1), a frame (3) and a water tank (4), wherein the frame (3) and the water tank (4) are detachably connected, and the lifting mechanism (1) is fitted to a pipeline product to be detected, characterized in that: It also comprises an air blowing mechanism (2) and a controller, the lifting mechanism (1) comprising a cylinder assembly (11) and a lifting platform (12), the cylinder assembly (11) and the lifting platform (12) being detachably connected, the lifting platform (12) comprising a support plate (13) and a mesh plate (14), the mesh plate (14) being provided with a plurality of drainage holes, the support plate (13) and the mesh plate (14) being detachably connected, the support plate (13) and the cylinder assembly (11) being detachably connected, and the cylinder assembly (11) being communicatively connected to the controller; The blowing mechanism (2) comprises a blower body (21), a horizontal guide rod (22), a movable hose and an air knife, wherein the horizontal guide rod (22) is detachably connected to the upper end of the side of the frame (3), the horizontal guide rod (22) and the blower body (21) are slidably connected in the horizontal direction, the movable hose is installed on the blower body (21), and one end of the movable hose away from the blower body (21) is detachably connected to the air knife.
2. An underwater air tightness detection device according to claim 1, characterized in that: The blowing mechanism (2) further comprises a reciprocating cylinder, the length direction of the reciprocating cylinder being horizontal, the two ends of the reciprocating cylinder being detachably connected to the blower body (21) and the frame (3) respectively, and the reciprocating cylinder being communicatively connected to the controller.
3. An underwater air tightness detection device according to claim 1, characterized in that: The cylinder assembly (11) comprises a support plate body, a slide rail (16), a vertical cylinder (17) and a sliding connection block (18); the lifting platform (12) further comprises a sliding mounting portion (15); the support plate body and the slide rail (16) are detachably connected; the sliding connection block (18) is detachably connected to the frame (3); the sliding connection block (18) is vertically slidably connected to the slide rail (16); the upper end of the vertical cylinder (17) is detachably connected to the lower end of the support plate body; the support plate body is detachably connected to the sliding mounting portion (15); and the vertical cylinder (17) is communicatively connected to a controller.
4. An underwater air tightness detection device according to claim 3, characterized in that: It also includes an underwater lighting lamp (5) and a camera (6), and the cylinder assembly (11) also includes a camera connection block (19). The underwater lighting lamp (5) is mounted on the inner side of the water tank (4), and the camera (6) is mounted on the camera connection block (19). The camera connection block (19) is detachably connected to the support plate body, and the underwater lighting lamp (5) and the camera (6) are both communicatively connected to the controller.
5. The underwater air tightness detection device according to claim 1, characterized in that: It also comprises a transparent protective cover (7), wherein the transparent protective cover (7) is located above the cylinder assembly (11), and the lower end of the transparent protective cover (7) is detachably connected to the upper end of the frame (3).
6. An underwater air tightness detection device according to claim 1, characterized in that: The drainage hole is a cylindrical hole or a conical hole.
7. An underwater air tightness detection device according to claim 1, characterized in that: It also includes a pressure sensor, the lower end of which is in contact with the upper end of the pipeline product to be detected, and the pressure sensor is communicatively connected with the controller.