Direct current armature coil manufacturing template

Abstract

The utility model discloses a direct current armature coil manufacturing template, which relates to the field of direct current armature coil processing, and comprises a template, a template body, a transverse long adjusting block and an armature coil, the top surface of the template is fixedly connected with the armature coil and an adjusting assembly, and a middle through hole is arranged in the template. One side of the armature coil is provided with a transverse long adjusting block, a fixing screw and an oblique adjusting block, one end of the armature coil is provided with a transverse short adjusting block, the direct current motor armature coil manufacturing template is simple in material and convenient to manufacture, different types of armature coils can be rapidly manufactured by means of an existing tool, and the manufacturing efficiency is improved. And the specific requirements of small armature coil manufacturing quantity and various types during motor maintenance are met.

Description

Technical Field

[0001] The utility model relates to the field of direct current armature coil processing, in particular to a direct current armature coil manufacturing template. Background Art

[0002] DC motors need to be powered by a special power supply, which is relatively complicated to use. They are not as widely used as AC motors. Therefore, the equipment for making DC motor armature coils is relatively rare. Only foreign countries have such machines, but they are often expensive. Since the proportion of DC motors in the market is relatively small, no company is willing to introduce them. Our company is a motor maintenance company. The armature coil maintenance volume is small but the types are many. According to the specific situation of our maintenance, our company has developed a set of DC motor armature coil production templates. By changing the position of the adjustment block on the template and with the assistance of C-type pliers and arc templates, the armature coil can be made conveniently and quickly.

[0003] At present, most motor manufacturers use 10mm steel plate rollers to bend the curvature and then determine the straight line size, R angle and oblique line size of the armature coil on the curvature plate. However, this method requires the selection of curvature plates with different curvatures for rotors of different diameters. In the later stage, there will be many curvature plates of different specifications, which will bring difficulties to the later storage and maintenance.

[0004] Therefore, those skilled in the art provide a DC armature coil manufacturing template to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to provide a DC armature coil production template to solve the problem raised in the above background technology that current motor manufacturing companies mostly use 10mm steel plate roller curvature and then determine the straight line size, R angle and oblique line size of the armature coil on the curvature plate, but this method requires the selection of curvature plates with different curvatures for rotors of different diameters. In the later stage, there will be many curvature plates of different specifications, which will bring difficulties to the later storage and maintenance.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A DC armature coil manufacturing template comprises a template, a template plate body, a transverse length adjustment block and an armature coil, the top surface of the template is fixedly connected with the armature coil and the adjustment component, a middle through hole is provided in the template, a transverse length adjustment block, a fixing screw and an oblique adjustment block are provided on one side of the armature coil, a transverse short adjustment block is provided on one end of the armature coil, and a flat key adjustment groove, an italic adjustment groove, a three-row adjustment groove, an eight-shaped adjustment groove and a middle adjustment groove are provided on the top surface of the template plate body.

[0008] As a preferred implementation mode of the present utility model: the armature coil is located between the adjustment components, and the adjustment components are provided in two groups, and the two groups of adjustment components are arranged in parallel.

[0009] As a preferred implementation manner of the utility model: the adjustment assembly includes a transverse long adjustment block, a fixing screw, an oblique adjustment block and a transverse short adjustment block.

[0010] As a preferred implementation mode of the utility model: the template includes a template plate body, an italic adjustment groove, three rows of adjustment grooves, an eight-shaped adjustment groove, a middle adjustment groove and a flat key adjustment groove.

[0011] As a preferred implementation mode of the present utility model: the flat key adjustment groove, the italic adjustment groove, the three-row adjustment groove, and the eight-shaped adjustment groove are provided with two groups, which are symmetrically arranged on both sides of the middle adjustment groove.

[0012] As a preferred embodiment of the utility model: a italic adjustment groove is provided on one side of the flat key adjustment groove, three rows of adjustment grooves are provided on one side of the italic adjustment groove, an eight-shaped adjustment groove is provided on one side of the three rows of adjustment grooves, the italic adjustment groove is located between the flat key adjustment groove and the three rows of adjustment grooves, and the three rows of adjustment grooves are located between the italic adjustment groove and the eight-shaped adjustment groove.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model discloses a template for making a DC armature coil. The template for making a DC motor armature coil comprises a template, an adjustment component, a fixing screw, a C-type pliers, and an arc tool. Through different combinations of the adjustment block and the template hole, the linear size of the armature coil, the end R angle and the end oblique line length can be quickly determined. The arc of the end of the armature coil can be determined with the assistance of the arc tool. The template for making the DC motor armature coil has simple materials and is easy to make. With the help of existing tools, different types of armature coils can be quickly made, meeting the specific needs of a small number of armature coils and a wide variety of types during motor maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a DC armature coil production template;

[0017] Figure 2 A schematic diagram of the structure of a template used in making a template for a DC armature coil;

[0018] Figure 3 A schematic diagram of the structure of an adjustment component in a DC armature coil production template;

[0019] Figure 4 The present invention is a schematic diagram of the overall front view structure of a DC armature coil production template.

[0020] Figure 5 This is a schematic diagram of the overall right view structure of a DC armature coil production template.

[0021] In the figure: 1. Template; 101. Template plate; 102. Italic adjustment slot; 103. Three-row adjustment slot; 104. Eight-shaped adjustment slot; 105. Middle adjustment slot; 106. Flat key adjustment slot; 2. Adjustment assembly; 201. Horizontal length adjustment block; 202. Fixing screw; 203. Oblique adjustment block; 204. Horizontal short adjustment block; 3. Armature coil; 4. Middle through hole. DETAILED DESCRIPTION

[0022] See also Figure 1-5 In the embodiment of the utility model, a DC armature coil manufacturing template includes a template 1, a template plate body 101, a transverse length adjustment block 201 and an armature coil 3. The top surface of the template 1 is fixedly connected with the armature coil 3 and the adjustment component 2. The template 1 is provided with a middle through hole 4. The DC motor armature coil manufacturing template is composed of a template, an adjustment component, a fixing screw, a C-type pliers, and an arc tooling. Through different combinations of the adjustment block and the template hole, the linear size of the armature coil, the end R angle and the end oblique line length can be quickly determined, and the end arc of the armature coil can be determined with the assistance of the arc tooling. A transverse length adjustment block 201, a fixing screw 202 and an oblique adjustment block 203 are provided on one side of the armature coil 3, and a transverse short adjustment block 204 is provided at one end of the armature coil 3. The top surface of the template plate body 101 is provided with a flat key adjustment slot 106, an italic adjustment slot 102, a three-row adjustment slot 103, an eight-shaped adjustment slot 104 and a middle adjustment slot 105.

[0023] See also Figure 1 , Figure 2 and Figure 5The armature coil 3 is located between the adjustment components 2, and the adjustment components 2 are provided with two groups, and the two groups of adjustment components 2 are arranged in parallel. The transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204 are fixed by fixing screws 202, and the transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204 are installed on the template plate body 101, and then the armature coil 3 is placed between the transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204. Through the different settings of the italic adjustment groove 102, the three-row adjustment groove 103, the eight-shaped adjustment groove 104, the middle adjustment groove 105 and the flat key adjustment groove 106, the installation of different shapes of the transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204 can be realized, thereby realizing the processing of different shapes of the armature coil 3. The adjustment component 2 includes the transverse length adjustment block 201, the fixing screws 202, the oblique adjustment block 203 and the transverse short adjustment block 204. The template 1 includes a template plate 101, an italic adjustment groove 102, three rows of adjustment grooves 103, an eight-shaped adjustment groove 104, a middle adjustment groove 105 and a flat key adjustment groove 106. The DC motor armature coil production template has simple materials and is easy to produce. With the help of existing tools, different types of armature coils can be quickly produced to meet the specific needs of a small amount of armature coils and a wide variety of types during motor maintenance. The flat key adjustment groove 106, the italic adjustment groove 102, the three rows of adjustment grooves 103, and the eight-shaped adjustment groove 104 are provided in two groups, which are symmetrically arranged on both sides of the middle adjustment groove 105. One side of the flat key adjustment groove 106 is provided with an italic adjustment groove 102, one side of the italic adjustment groove 102 is provided with three rows of adjustment grooves 103, one side of the three rows of adjustment grooves 103 is provided with an eight-shaped adjustment groove 104, the italic adjustment groove 102 is located at the flat key adjustment groove 106 and the three rows of adjustment grooves 103, and the three rows of adjustment grooves 103 are located at the italic adjustment groove 102 and the eight-shaped adjustment groove 104.

[0024] It should be noted that the utility model is a template for making a DC armature coil, including 1. a template; 101. a template plate; 102. an italic adjustment slot; 103. three rows of adjustment slots; 104. an eight-shaped adjustment slot; 105. a middle adjustment slot; 106. a flat key adjustment slot; 2. an adjustment assembly; 201. a transversely long adjustment block; 202. a fixing screw; 203. an oblique adjustment block; 204. a transversely short adjustment block; 3. an armature coil; 4. a middle through hole, and all components are general standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0025] The working principle of the utility model is that the DC motor armature coil manufacturing template is composed of a template, an adjustment component, a fixing screw, a C-type pliers, and an arc tool. Through different combinations of the adjustment block and the template hole, the straight line size of the armature coil, the end R angle and the end oblique line length can be quickly determined, and the end curvature of the armature coil can be determined with the assistance of the arc tool. The transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204 are fixed by fixing screws 202, and the transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204 are installed on the template plate 101, and then the armature coil 3 is placed between the transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204. Through the different settings of the italic adjustment groove 102, the three-row adjustment groove 103, the eight-shaped adjustment groove 104, the middle adjustment groove 105 and the flat key adjustment groove 106, the installation of different shapes of the transverse length adjustment block 201, the oblique adjustment block 203 and the transverse short adjustment block 204 can be realized, thereby realizing the processing of different shapes of the armature coil 3. The DC motor armature coil production template has simple materials and is easy to produce. With the help of existing tools, different types of armature coils can be quickly produced, which meets the specific needs of a small amount of armature coils and a wide variety of types during motor maintenance.

[0026] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A DC armature coil manufacturing template, comprising a template (1), a template plate (101), a transverse length adjustment block (201) and an armature coil (3), characterized in that: The top surface of the template (1) is fixedly connected to an armature coil (3) and an adjustment assembly (2); a middle through hole (4) is provided in the template (1); a transverse long adjustment block (201), a fixing screw (202) and an oblique adjustment block (203) are provided on one side of the armature coil (3); a transverse short adjustment block (204) is provided on one end of the armature coil (3); and a flat key adjustment slot (106), an oblique adjustment slot (102), three rows of adjustment slots (103), an eight-shaped adjustment slot (104) and a middle adjustment slot (105) are provided on the top surface of the template plate body (101).

2. A DC armature coil manufacturing template according to claim 1, characterized in that: The armature coil (3) is located between the adjustment components (2); the adjustment components (2) are provided in two groups, and the two groups of adjustment components (2) are arranged in parallel.

3. A DC armature coil manufacturing template according to claim 1, characterized in that: The adjustment assembly (2) comprises a transverse long adjustment block (201), a fixing screw (202), an oblique adjustment block (203) and a transverse short adjustment block (204).

4. A DC armature coil manufacturing template according to claim 1, characterized in that: The template (1) comprises a template plate body (101), an italic adjustment slot (102), three rows of adjustment slots (103), an eight-shaped adjustment slot (104), a middle adjustment slot (105) and a flat key adjustment slot (106).

5. A DC armature coil manufacturing template according to claim 1, characterized in that: The flat key adjustment groove (106), the italic adjustment groove (102), the three-row adjustment groove (103), and the eight-shaped adjustment groove (104) are provided in two groups and are symmetrically arranged on both sides of the middle adjustment groove (105).

6. A DC armature coil manufacturing template according to claim 1, characterized in that: One side of the flat key adjustment groove (106) is provided with an italic adjustment groove (102), one side of the italic adjustment groove (102) is provided with three rows of adjustment grooves (103), one side of the three rows of adjustment grooves (103) is provided with an eight-shaped adjustment groove (104), the italic adjustment groove (102) is located between the flat key adjustment groove (106) and the three rows of adjustment grooves (103), and the three rows of adjustment grooves (103) are located between the italic adjustment groove (102) and the eight-shaped adjustment groove (104).

Images