Anti-skid and anti-loosening compression roller

By designing annular grooves, convex grooves and reinforcement ribs in the press roller, combining curing glue and filling pads, the problems of loosening and sliding of the press roller in the existing technology are solved, and the low-cost anti-slip and anti-loosening effect is achieved, which extends the Lifespan and reduce costs.

CN222342999UActive Publication Date: 2025-01-14HUNAN YUHUI HEAVY IND MASCH CO LTD
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Patent Information

Application Number
CN202421116049.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-14
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing press rollers are prone to loosening during use, which causes the roller sand making machine to not work normally, and the cost is high, making it difficult to effectively prevent sliding and loosening.

Method used

An anti-slip and anti-loosening pressing roller is designed, which is composed of roller leather, wheel hub and left and right pressing rings. By setting an annular groove, convex groove and reinforcement rib on the contact surface of roller leather and wheel hub, combining curing glue and filling pads to ensure the roller. The stable connection between the leather and the wheel hub prevents squirting and loosening.

Benefits of technology

It achieves a low-cost anti-slip and anti-loosening effect, extends service life, reduces fixed losses and production costs, and improves the efficiency of equipment and crushing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-skidding and anti-loosening compression roller, which relates to the technical field of sand making equipment, and comprises a roller skin 1, a hub and a pair of left and right pressing rings 4, the hub comprises an outer cylinder 12, an inner cylinder 11 and a rib plate 9, and the outer cylinder 12 is connected with the inner cylinder 11 through the rib plate 9; the roller skin 1 is sleeved on the outer cylinder 12, and the left and right pressing rings 4 are respectively pressed at the joints of the inner hole of the roller skin 1 and the left and right ends of the outer cylindrical surface of the outer cylinder 12; an annular groove is further formed in an inner hole of the roller skin 1, and more than one convex-ring-shaped radial reinforcing rib 7 is further arranged on the groove bottom wall of the annular groove. And curing glue 8 is also poured into a cavity between the groove bottom wall of the annular groove of the roller skin 1 and the outer cylindrical surface of the outer cylinder 12. The anti-skid and anti-loosening sand making device has the characteristics of low cost, skid resistance, loosening resistance and the like, is applied to a double-roller sand making machine, and can be used for mineral separation, powder making or preparation of sand for buildings by using various non-metal ores, mine tailings, industrial waste residues and other raw materials meeting the sand making requirement.
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Description

Technical Field

[0001] The utility model relates to the technical field of sand making equipment, in particular to an anti-slip and anti-loosening pressure roller. Background Art

[0002] In the prior art, the pressure roller of a double-roller sand making machine is usually of split type, consisting of a roller skin, a wheel hub and a roller shaft, so that the roller skin can be replaced when it is worn, thereby reducing the cost of use. Usually, for the convenience of installation, there will be some gaps between the roller skin and the wheel hub due to the impact of the crushing process, especially for large-diameter roller skins, where there is no gap after the contact surface is tightened during installation. However, during use, due to the high power and impact, the friction between the two rollers is also greater, and the pressure roller will become loose after a period of use, causing the double-roller sand making machine to fail to work normally.

[0003] The Chinese patent (patent application number CN202122511241.0) discloses a "roll crusher for preventing roller dislocation", which includes a power device, a frame 10, a pressure regulating device 9 and a roller mechanism, and a material discharge chute 11 is arranged on the upper part of the frame 10; A, convex rings 17 are arranged on both sides of the cylinder surface of the sliding roller 8, and an annular groove 16 is arranged in the middle; B, an annular concave platform 18 is arranged on both sides of the cylinder surface of the fixed roller 13, and an annular boss 19 is arranged in the middle; C, after the sliding roller 8 and the fixed roller 13 are installed, the annular groove 16 and the annular boss 19 form a chimeric shape. It has the characteristics of preventing roller dislocation, extending the service life of rollers, and improving the efficiency of equipment use. It can be used to prepare sand for construction using materials such as sandstone, pebbles, etc., and can also be used for pre-grinding of grinding systems; it can be widely used in construction, building materials, mining and other fields.

[0004] Another Chinese patent (patent application number CN201420369038.1) discloses "an anti-slip pressure roller", which comprises a roller (1) and a wheel hub (4), wherein the roller (1) is mounted on the wheel hub (4); one or more axial convex strips (2) are provided on the inner wall of the roller (1); and grooves matching the axial convex strips (2) are provided on the outer cylindrical surface of the wheel hub (4); the roller has the characteristics of easy maintenance and no slipping, and can be used in conjunction with a double-roller sand making machine to prepare sand for construction using materials such as sandstone, pebbles, etc., and can also be used for pre-grinding of a grinding system; the roller can be widely used in the fields of construction, building materials, mining, etc.

[0005] There is also a Chinese patent (patent application number 201822171982.7) that discloses "a roller for a roller machine that is easily disassembled", which includes a roller body, a roller skin and a shaft. The roller body is sleeved on the shaft and rotates driven by the shaft. The roller skin is installed on the outer layer of the roller body. There are at least two roller skins. At least two rows of roller skin mounting bayonet holes are arranged in parallel on the surface of the roller body. A row of mounting clips that cooperate with the roller skin mounting bayonet holes are arranged at the bottom of the roller skin. The mounting clips are embedded in the roller skin mounting bayonet holes. A fastening pile is provided on the outer edge of the outermost mounting clip to ensure that the mounting clips are fixedly connected to the roller skin mounting bayonet holes. The advantage of this utility model is that after the roller skin is severely worn, there is no need to bring the roller machine back to the workshop to replace the roller skin. The roller skin replacement can be completed at the construction site, which greatly improves work efficiency and shortens construction period.

[0006] There is also a "composite roller structure of a double-roll crusher" disclosed in a Chinese patent (patent application number 202120180249.0). The roller includes a roller and a roller shaft. The roller is mounted on the roller shaft. The roller is a hollow structure. The roller includes an inner ring, an outer ring, a left plate and a right plate. The roller is filled with concrete. The inner sides of the inner ring, the outer ring, the left plate and the right plate are respectively fixed with anchor nails. The utility model increases the heavyweight moment of inertia of the roller of the double-roll crusher, increases the useful work of the roller, and increases the strength of the roller. The crushing effect of the double-roll crusher is significantly improved, the cost is low, and the structure is simple. Summary of the invention

[0007] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a low-cost pressure roller device that is both anti-slip and anti-loose.

[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is to design an anti-slip and anti-loosening pressure roller, including a roller skin 1, a wheel hub and a pair of left and right pressure rings 4, the wheel hub includes an outer cylinder 12, an inner cylinder 11 and a rib plate 9, and the outer cylinder 12 and the inner cylinder 11 are connected by the rib plate 9; the roller skin 1 is sleeved on the outer cylinder 12, and the left and right pressure rings 4 are respectively pressed at the intersection of the inner hole of the roller skin 1 and the left and right ends of the outer cylindrical surface of the outer cylinder 12; an annular groove is also provided in the inner hole of the roller skin 1, and more than one convex annular radial reinforcing rib 7 is also provided on the bottom wall of the annular groove; curing glue 8 is also poured into the cavity between the bottom wall of the annular groove of the roller skin 1 and the outer cylindrical surface of the outer cylinder 12.

[0009] One or more axial reinforcing ribs 13 are provided on the bottom wall of the annular groove of the roller skin 1 , and a corresponding axial convex groove 17 in the shape of a Chinese character “concave” and embedded with the axial reinforcing ribs 13 is provided on the outer cylindrical surface of the outer cylinder 12 .

[0010] A filling block 2 is further arranged between the bottom wall of the annular groove of the roller skin 1 and the curing glue 8 .

[0011] The outer cylinder 12 is symmetrical, and steps for clamping the left and right pressure rings 4 are respectively arranged at the left and right ends of its outer cylinder; a curing glue filling ring groove is opened in the middle of its outer cylinder; and accommodating ring grooves 6 are also respectively opened on the outer cylinder between the curing glue filling ring groove and the steps.

[0012] A rubber retaining ring cylinder 5 is also arranged at the outer ring of the accommodating ring groove 6 .

[0013] One or more glue injection holes 15 are provided between the inner hole wall of the roller skin 1 and the outer walls of the left and right pressure rings 4 .

[0014] The anti-skid and anti-loosening pressure roller of the utility model is designed with an annular groove in the inner hole of the roller skin, and a concave axial convex groove and a convex strip-shaped axial reinforcing rib matched therewith are respectively designed between the wheel hub and the contact surface of the roller skin, and the two are matched to prevent radial movement between the wheel hub and the roller skin; and curing glue is injected into the gap between the wheel hub and the roller skin, which can prevent the roller skin from being punctured and prevent axial movement between the wheel hub and the roller skin. At the same time, a convex annular radial reinforcing rib is designed in the annular groove of the roller skin, which is connected with the axial reinforcing rib as a whole, and can increase the rigidity of the annular groove, thereby ensuring that the roller skin still has sufficient rigidity when it is worn to be relatively thin, and then can reduce its use cost by reducing the fixed loss. In addition, a relatively low-cost filling pad is designed between the groove bottom wall of the annular groove and the curing glue to replace the relatively high-cost curing glue, thereby reducing its manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a main cross-sectional schematic diagram of the utility model along the AA axis;

[0016] Figure 2 It is a left side schematic diagram of the utility model;

[0017] Figure 3 It is a left sectional schematic diagram of the utility model along the BB axis;

[0018] Figure 4 It is a partial enlarged schematic diagram of H of the utility model;

[0019] Figure 5 It is a partial enlarged schematic diagram of K of the utility model.

[0020] In the figure:

[0021] 1 is the roller skin, 2 is the filling pad, 3 is the left and right pressure ring fixing bolts, 4 is the left and right pressure rings, 5 is the rubber retaining ring cylinder, 6 is the allowance ring groove, 7 is the radial reinforcement rib, 8 is the curing glue, 9 is the rib plate, 10 is the shaft hole, 11 is the inner cylinder, 12 is the outer cylinder, 13 is the axial reinforcement rib, 14 is the rib plate hole, 15 is the glue injection hole, 16 is the shaft hole keyway, and 17 is the axial convex groove. DETAILED DESCRIPTION

[0022] The following is a further description of the present invention in conjunction with the accompanying drawings and embodiments. The following description is in the form of examples, but the protection scope of the present invention should not be limited thereto.

[0023] Example:

[0024] The anti-skid and anti-loosening pressure roller of this embodiment is composed of a roller skin 1, a wheel hub, a pair of left and right pressure rings 4, more than two pairs of left and right pressure ring fixing bolts 3, curing glue 8 and a filling pad 2.

[0025] The wheel hub is composed of an outer cylinder 12 , an inner cylinder 11 and a rib plate 9 , and the outer cylinder 12 and the inner cylinder 11 are connected by the rib plate 9 .

[0026] The outer cylinder 12 is cylindrical and symmetrical on the left and right; steps for clamping the left and right pressure rings 4 are respectively provided at the left and right ends of its outer cylinder; a curing glue filling ring groove for filling the curing glue 8 is provided in the middle of its outer cylinder; and an accommodating ring groove 6 for accommodating the ends of the left and right pressure ring fixing bolts 3 is also provided on the outer cylinder between the curing glue filling ring groove and the step; a flange is formed on the outer cylinder between the bottom surface of the step and the accommodating ring groove 6, and a plurality of (30 in this example) screw holes for screwing the left and right pressure ring fixing bolts 3 are evenly distributed on the flange; a glue retaining ring cylinder 5 for preventing glue leakage during glue pouring is also provided at the outer ring of the accommodating ring groove 6; on the outer cylinder of the outer cylinder 12, four (or two, three, five or more) axial convex grooves 17 in the shape of a "concave" are also designed to match the roller skin 1.

[0027] The inner cylinder 11 is also cylindrical, and its inner hole is the shaft hole 10 ; a shaft hole keyway 16 is provided on the hole wall of the shaft hole 10 .

[0028] The rib plate 9 supports the outer cylinder 12 and reduces the weight and material consumption, and a plurality of rib plate holes 14 (eight in this example) are provided on the rib plate.

[0029] The left and right pressure rings 4 are an annular sleeve, whose inner wall is an inner cylindrical surface, and the outer wall is a conical surface with a small inner diameter and a large outer diameter (taking the left and right pressure rings 4 used at the left end as an example, that is, the left end has a large diameter and the right end has a small diameter), and is provided with a plurality of (30 in this example) axial holes for installing the left and right pressure ring fixing bolts 3.

[0030] The roller skin 1 is mounted on the outer cylinder 12, which is cylindrical, and an annular groove is designed in its inner hole. The hole walls at both ends of the inner hole are inner conical surfaces with a larger outer surface and a smaller inner surface (used to match the outer walls of the left and right pressure rings 4). In the annular groove of the roller skin 1, there is also one (or two, three, four or more) convex annular radial reinforcing rib 7 and four (or two, three, five or more) axial reinforcing ribs 13. The radial reinforcing rib 7 and the axial reinforcing rib 13 are connected as a whole to enhance the rigidity of the roller skin 1; the axial reinforcing rib 13 is embedded in the "concave" shaped axial convex groove 17 to prevent radial movement between the roller skin 1 and the outer cylinder 12.

[0031] Two (or one, three or more) glue injection holes 15 are provided between the inner hole wall of the roller skin 1 and the outer walls of the left and right pressure rings 4 for injecting the curing glue 8 .

[0032] The filling pad 2 (cement block is used in this example, and other curable and low-cost filling materials can also be used) is filled on the bottom wall of the annular groove of the roller skin 1, and the curing glue 8 (low-viscosity epoxy resin glue is used in this example, and other curing glue can also be used) is poured through the glue injection hole 15 between the filling pad 2 and the curing glue filling annular groove of the outer cylinder 12. The thickness of the filling pad 2 is less than the height of the radial reinforcing rib 7.

[0033] During use of the anti-slip and anti-loosening pressure roller of this embodiment, the axial reinforcing ribs 13 in the annular groove of the roller skin 1 are embedded in the "concave"-shaped axial convex grooves 17 of the outer cylinder 12, thereby preventing radial movement between the roller skin 1 and the outer cylinder 12. At the same time, since the thickness of the filling pad 2 is less than the height of the radial reinforcing ribs 7, the curing glue 8 poured between the annular groove of the roller skin 1 and the curing glue filling annular groove of the outer cylinder 12 can fully wrap the radial reinforcing ribs 7, thereby preventing looseness and avoiding the occurrence of axial movement.

[0034] The anti-skid and anti-loosening pressure roller of the utility model is applied to a double-roller sand making machine and can be used for ore dressing, powder making or preparing sand for construction using various non-metallic ores, mine tailings, industrial waste residues and other raw materials that meet the sand making requirements.

Claims

1. A non-slip and non-loosening pressure roller, comprising a roller skin (1), a wheel hub and a pair of left and right pressure rings (4), wherein the wheel hub comprises an outer cylinder (12), an inner cylinder (11) and a rib plate (9), wherein the outer cylinder (12) and the inner cylinder (11) are connected by the rib plate (9); the roller skin (1) is sleeved on the outer cylinder (12), and the left and right pressure rings (4) are respectively pressed at the intersection of the inner hole of the roller skin (1) and the left and right ends of the outer cylindrical surface of the outer cylinder (12); characterized in that: An annular groove is also provided in the inner hole of the roller skin (1), and one or more convex annular radial reinforcing ribs (7) are provided on the bottom wall of the annular groove; and curing glue (8) is also poured into the cavity between the bottom wall of the annular groove of the roller skin (1) and the outer cylindrical surface of the outer cylinder (12).

2. The anti-slip and anti-loosening pressure roller according to claim 1, characterized in that: One or more axial reinforcing ribs (13) are also provided on the bottom wall of the annular groove of the roller skin (1), and a corresponding axial convex groove (17) in the shape of a "concave" character and embedded with the axial reinforcing ribs (13) is provided on the outer cylindrical surface of the outer cylinder (12).

3. The anti-slip and anti-loosening pressure roller according to claim 2, characterized in that: A filling pad (2) is also provided between the bottom wall of the annular groove of the roller skin (1) and the curing glue (8).

4. The anti-slip and anti-loosening pressure roller according to claim 3, characterized in that: The outer cylinder (12) is bilaterally symmetrical, and steps for clamping the left and right pressure rings (4) are respectively arranged at the left and right ends of its outer cylinder; a curing glue filling ring groove is opened in the middle of its outer cylinder; and accommodating ring grooves (6) are also respectively opened on the outer cylinder between the curing glue filling ring groove and the steps.

5. The anti-slip and anti-loosening pressure roller according to claim 4, characterized in that: A rubber retaining ring cylinder (5) is also provided on the outer ring of the accommodating ring groove (6).

6. The anti-slip and anti-loosening pressure roller according to claim 5, characterized in that: One or more glue injection holes (15) are provided between the inner hole wall of the roller skin (1) and the outer walls of the left and right pressure rings (4).

Citation Information

Patent Citations

  • Anti-skid compression roller

    CN203935870U

  • Roller of double-roller machine

    CN209549598U

  • Composite roller structure of roll crusher

    CN214346817U

  • Double-roller crusher capable of preventing displacement of compression roller drum

    CN216566343U