Mud dirt removing device for shield tunneling machine tool bit
By using a movable plate, bracket and bevel gear meshing structure in the descaling device of the shield machine tool head for fixing, combined with the design of the annular pipe and water jet pipe, the problem of device falls off is solved, efficient cleaning effect is achieved, and the device is extended lifespan and improve cleaning efficiency.
Patent Information
- Application Number
- CN202421138905.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During use, the existing shield machine tool head descaling device is easily shedded and damaged due to the failure of the device to be effectively fixed during use, which affects the cleaning efficiency and service life.
A structure including a mobile plate, a bracket, a fixed shell, a motor, a bevel gear, a protective shell, a screw rod, a limiting plate, a clamping component, etc. is designed, and the device is stabilized through bevel gear meshing and screw rotation, and combined with Annular pipes, water spray pipes, nozzles, drive shafts, disc brushes and cleaning rollers to achieve efficient cleaning results.
It effectively prevents the device from falling off, improves service life, and improves the working efficiency of cleaning operations through water flow cleaning, ensuring the cleaning effect of the shield machine tool head.
Smart Images

Figure CN222343592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud and dirt cleaning of shield machines, in particular to a mud and dirt removing device for a cutter head of a shield machine. Background Art
[0002] The shield machine cutter head is the front tool of the shield machine, which is used to dig and advance the tunnel underground. It usually consists of a series of blades and cutter discs, which can cut and crush the soil, rock or other materials underground to facilitate the advancement of the shield machine. The descaling device of the shield machine cutter head is an additional equipment used to clean the mud, silt and other impurities accumulated on the cutter head. There are several reasons for using the descaling device. First, the mud and silt accumulated on the cutter head will increase the cutting resistance and reduce the working efficiency of the shield machine. Secondly, the mud and scale may affect the cutting performance of the cutter head, causing increased blade wear, thereby reducing the service life of the cutter head. In addition, the mud and scale may also affect the construction quality in the tunnel and even cause failures. Therefore, the use of the descaling device of the shield machine cutter head can effectively clean the cutter head, keep it in good working condition, improve the construction efficiency and quality of the shield machine, and extend the service life of the cutter head.
[0003] A descaling device for a shield machine cutter head is disclosed in the publication number CN219581172U, which belongs to the technical field of shield machine descaling cleaning, and comprises a mounting shell, one side outer wall of the mounting shell is fixedly connected to one side outer wall of a water baffle, a mounting plate is arranged inside the water baffle, a cleaning assembly is arranged on the outer wall of one side of the mounting plate, a cleaning brush is fixedly connected to the outer wall of the other side of the mounting plate, a rotating assembly is arranged inside the mounting shell, a water inlet pipe is arranged on the outer wall of the other side of the mounting shell, and the inlet pipe is provided. A support rod is fixedly connected to the outer wall of one side of the water pipe, and the water pipe is arranged inside the support rod; in the utility model, a cleaning brush is provided with a cleaning assembly. Through this design, the water transported by the support rod and the cleaning brush can be used for cleaning at the same time, so that the cleaning speed is improved, and the connecting water pipe is cleaned by using a cleaning plate to prevent the connecting water pipe from being blocked and affecting the water flow. In this application, the water baffle plate, the cleaning assembly, the cleaning brush, the rotating assembly, the water inlet pipe and the support rod are coordinated to achieve the effect of using the water transported by the support rod and the cleaning brush for cleaning at the same time.
[0004] However, during use, the shield machine cutter head is large in size and the device will shake during the cleaning process. However, the application lacks means to limit and fix the device, which makes the device easy to fall off during operation and cause damage to the device. Utility Model Content
[0005] In order to remedy the above deficiencies, the utility model provides a dirt removal device for a shield machine cutter head, aiming to improve the problem in the prior art that the device cannot be limited and fixed, thereby causing damage to the device.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a descaling device for a shield machine cutter head comprises a movable plate, the upper surface of the movable plate is fixedly connected to a bracket, the upper surface of the bracket is fixedly connected to a fixed shell, one side of the outer wall of the fixed shell is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a bevel gear 1, one side of the inner wall of the fixed shell is fixedly connected to a protective shell, a left-right symmetrical screw rod is rotatably connected inside the protective shell, one end of the two screw rods are rotatably connected to the inside of the fixed shell, the other ends of the two screw rods are fixedly connected to a bevel gear 2, the bevel gear 2 is meshed with the bevel gear 1, the outer wall of the screw rod is rotatably connected to a limiting plate, one side of the outer wall of the limiting plate is fixedly connected to the inner wall of the fixed shell, one side of the outer wall of the limiting plate is fixedly connected to a limiting rod, the outer wall of the screw rod is provided with a clamping assembly, and a plurality of through holes are opened through the inside of the fixed shell.
[0007] Furthermore, the clamping assembly includes a sliding plate, the sliding plate is threadedly connected to the outer wall of the screw rod, the sliding plate is slidably connected to the outer wall of the limiting rod, and an arc plate is fixedly connected to one side of the outer wall of the sliding plate.
[0008] Furthermore, an annular pipe is fixedly connected to one side of the inner outer wall of the fixed shell, and a plurality of water spray pipes are fixedly connected to one side of the outer wall of the annular pipe.
[0009] Furthermore, a plurality of the water spray pipes are arranged through the interior of the fixed shell, and a nozzle is fixedly connected to the outer wall of the water spray pipe.
[0010] Furthermore, the inner wall of the fixed shell is fixedly connected with connecting rods which are symmetrical in upper and lower directions, and a limiting shell is fixedly connected between the two connecting rods.
[0011] Furthermore, a motor 2 is fixedly connected to one side of the outer wall of the limiting shell, a transmission shaft 1 is fixedly connected to the output end of the motor 2, a spur gear 1 is fixedly connected to the outer wall of the transmission shaft 1, and a disc brush is fixedly connected to one end of the transmission shaft 1.
[0012] Furthermore, an annular rack is fixedly connected to the inner wall of the limiting shell, and a second transmission shaft is slidably connected inside the limiting shell.
[0013] Furthermore, a spur gear 2 is fixedly connected to the outer wall of the second transmission shaft, and the spur gear 2 is meshed with the annular rack and the spur gear 1, and a cleaning roller is fixedly connected to one end of the second transmission shaft.
[0014] The utility model has the following beneficial effects:
[0015] In the utility model, the movable plate, the bracket, the fixed shell, the motor one, the bevel gear one, the protective shell, the screw rod, the limit plate, the limit rod, the clamping assembly, the through hole and the bevel gear two are coordinated to achieve the effect of facilitating the fixing device to prevent the device from falling off, thereby improving the service life of the device.
[0016] In the utility model, the annular pipe, the water spray pipe, the nozzle, the connecting rod, the limit shell, the second motor, the first transmission shaft, the first spur gear, the disc brush, the annular rack, the second transmission shaft, the second spur gear and the cleaning roller are coordinated to achieve the effect of efficient cleaning while using water flow for cleaning, thereby improving the work efficiency of the cleaning operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the descaling device for the cutter head of a shield machine proposed by the utility model;
[0018] Figure 2 This is a cross-sectional schematic diagram of a fixed shell of a descaling device for a shield machine cutter head proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the partial structure disassembly of the descaling device for the cutter head of a shield machine proposed in the utility model.
[0020] Legend:
[0021] 1. Moving plate; 2. Bracket; 3. Fixed shell; 4. Motor 1; 5. Bevel gear 1; 6. Protective shell; 7. Screw; 8. Limit plate; 9. Limit rod; 10. Clamping assembly; 1001. Sliding plate; 1002. Arc plate; 11. Through hole; 12. Annular pipe; 13. Water spray pipe; 14. Nozzle; 15. Connecting rod; 16. Limit shell; 17. Motor 2; 18. Transmission shaft 1; 19. Spur gear 1; 20. Disc brush; 21. Annular rack; 22. Transmission shaft 2; 23. Spur gear 2; 24. Cleaning roller; 25. Bevel gear 2. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 and Figure 2The utility model provides an embodiment: a descaling device for a shield machine cutter head, comprising a moving plate 1, a bracket 2 is fixedly connected to the upper surface of the moving plate 1, a fixed shell 3 is fixedly connected to the upper surface of the bracket 2, a motor 4 is fixedly connected to one side of the outer wall of the fixed shell 3, a bevel gear 5 is fixedly connected to the output end of the motor 4, a protective shell 6 is fixedly connected to one side of the inner wall of the fixed shell 3, and a left-right symmetrical screw rod 7 is rotatably connected inside the protective shell 6, one end of the two screw rods 7 are both rotatably connected to the inside of the fixed shell 3, and the other ends of the two screw rods 7 are both fixedly connected to the bevel gear 2 5, the bevel gear 25 is meshed with the bevel gear 1 5, the outer wall of the screw rod 7 is rotatably connected to the limit plate 8, one side of the outer wall of the limit plate 8 is fixedly connected to the inner wall of the fixed shell 3, one side of the outer wall of the limit plate 8 is fixedly connected to the limit rod 9, the outer wall of the screw rod 7 is provided with a clamping assembly 10, and a plurality of through holes 11 are opened through the interior of the fixed shell 3; the clamping assembly 10 includes a sliding plate 1001, the sliding plate 1001 is threadedly connected to the outer wall of the screw rod 7, the sliding plate 1001 is slidably connected to the outer wall of the limit rod 9, and one side of the outer wall of the sliding plate 1001 is fixedly connected to an arc plate 1002;
[0024] Specifically, by starting the motor 1 4, the bevel gear 1 5 and the bevel gear 2 25 can be meshed and rotated efficiently. The meshing of the two pairs of bevel gears transmits the power of the motor to the screw 7, so that the screw 7 rotates smoothly inside the fixed shell 3. Next, the rotation of the screw 7 becomes another key link. Due to the rotation of the screw 7, the sliding plate 1001 is driven to slide on the outer wall of the limit rod 9. This design enables the device to remain stable during operation and prevents the device from falling off due to vibration and other reasons. Finally, the operation of the sliding plate 1001 drives the arc plate 1002, so that it is tightly clamped on the outer wall of the shield machine. In this way, the entire stabilization device forms a complete cycle, ensuring its stable performance during use.
[0025] Reference Figure 1 , Figure 2 and Figure 3A ring-shaped pipe 12 is fixedly connected to one side of the outer wall of the fixed shell 3, and a plurality of water spray pipes 13 are fixedly connected to one side of the outer wall of the ring-shaped pipe 12; the plurality of water spray pipes 13 are arranged throughout the fixed shell 3, and a nozzle 14 is fixedly connected to the outer wall of the water spray pipe 13; a connecting rod 15 symmetrical in upper and lower directions is fixedly connected to the inner wall of the fixed shell 3, and a limiting shell 16 is fixedly connected between the two connecting rods 15; a motor 2 17 is fixedly connected to one side of the outer wall of the limiting shell 16, and a transmission shaft 18 is fixedly connected to the output end of the motor 2 17, and a spur gear 19 is fixedly connected to the outer wall of the transmission shaft 18, and a disc brush 20 is fixedly connected to one end of the transmission shaft 18; an annular rack 21 is fixedly connected to the inner wall of the limiting shell 16, and a transmission shaft 2 22 is slidably connected inside the limiting shell 16; a spur gear 23 is fixedly connected to the outer wall of the transmission shaft 22, and the spur gear 23 is meshed with the annular rack 21 and the spur gear 19, and a cleaning roller 24 is fixedly connected to one end of the transmission shaft 22;
[0026] Specifically, the water source is first introduced into the equipment through the annular pipe 12. Through the precise design of the annular pipe 12, the water source can be diverted to the inside of the water spray pipe 13. The design angle of the water spray pipe 13 and the diversified design of the nozzle 14 enable the water flow in the cleaning process to impact the surface of the object at different angles, thereby achieving a better cleaning effect. During the cleaning process, the motor 2 17 plays a key driving role. When the motor 2 17 is started, it will drive the spur gear 1 19 to rotate through the transmission shaft 1 18. This design cleverly utilizes the principle of mechanical transmission, so that the disc brush 20 can clean the center of the cutter head. In this way, not only can the dirt on the surface be removed during the cleaning process, but also some hard-to-reach corners can be cleaned. In order to improve the cleaning efficiency, the equipment also uses an annular rack 21 to limit the spur gear 2 23. This design enables the cleaning roller 24 to revolve while rotating. In this way, the cleaning area of the cleaning roller 24 is greatly increased, thereby improving the cleaning efficiency.
[0027] Working principle: When the device needs to be used to clean the cutter head, the movable plate 1 is pushed to drive the fixed shell 3 to be sleeved on the outside of the cutter head. At this time, the motor 1 4 is started to drive the bevel gear 1 5 to mesh and rotate with the bevel gear 2 25. At this time, the bevel gear 2 25 drives the screw rod 7 to rotate inside the fixed shell 3. At this time, the rotation of the screw rod 7 drives the sliding plate 1001 to slide on the outer wall of the limiting rod 9. At this time, the sliding plate 1001 drives the arc plate 1002 to be clamped on the outer wall of the shield machine, thereby achieving the effect of stabilizing the device and preventing the device from falling off;
[0028] Secondly, when cleaning is needed, the annular pipe 12 is connected to a water source, and the water source is diverted to the inside of the water spray pipe 13 through the annular pipe 12, so as to flush the mud blocks through the water spray pipe 13. At this time, the nozzle 14 is used to achieve the effect of cleaning at different angles. At this time, the motor 2 17 is started, and the spur gear 19 on the outer wall of the transmission shaft 18 is driven to rotate by the motor 2 17. The rotation of the transmission shaft 18 can drive the disc brush 20 to clean the center of the cutter head. At this time, the rotation of the spur gear 19 can facilitate the meshing rotation of the transmission shaft 22 inside the spur gear 23. The movement of the spur gear 23 is limited by the annular rack 21, so as to achieve the effect of driving the cleaning roller 24 to rotate and revolve at the same time. The cooperation of the disc brush 20 and the cleaning roller 24 can achieve the effect of efficient cleaning.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A descaling device for a shield machine cutter head, comprising a moving plate (1), characterized in that: The upper surface of the movable plate (1) is fixedly connected to a bracket (2), the upper surface of the bracket (2) is fixedly connected to a fixed shell (3), one side of the outer wall of the fixed shell (3) is fixedly connected to a motor 1 (4), the output end of the motor 1 (4) is fixedly connected to a bevel gear 1 (5), one side of the inner wall of the fixed shell (3) is fixedly connected to a protective shell (6), the interior of the protective shell (6) is rotatably connected to a left-right symmetrical lead screw (7), one end of each of the two lead screws (7) is rotatably connected to the interior of the fixed shell (3) The other ends of the two screw rods (7) are fixedly connected to bevel gear 2 (25), and bevel gear 2 (25) is meshingly connected to bevel gear 1 (5). The outer wall of the screw rod (7) is rotatably connected to a limit plate (8), one side of the outer wall of the limit plate (8) is fixedly connected to the inner wall of the fixed shell (3), and one side of the outer wall of the limit plate (8) is fixedly connected to a limit rod (9). The outer wall of the screw rod (7) is provided with a clamping assembly (10), and a plurality of through holes (11) are opened through the interior of the fixed shell (3).
2. The descaling device for a shield machine cutter head according to claim 1, characterized in that: The clamping assembly (10) comprises a sliding plate (1001), the sliding plate (1001) being threadedly connected to the outer wall of the screw rod (7), the sliding plate (1001) being slidably connected to the outer wall of the limiting rod (9), and an arc-shaped plate (1002) being fixedly connected to one side of the outer wall of the sliding plate (1001).
3. The descaling device for a shield machine cutter head according to claim 2, characterized in that: An annular pipe (12) is fixedly connected to one side of the inner outer wall of the fixed shell (3), and a plurality of water spray pipes (13) are fixedly connected to one side of the outer wall of the annular pipe (12).
4. The descaling device for a shield machine cutter head according to claim 3, characterized in that: A plurality of the water spray pipes (13) are arranged to penetrate the interior of the fixed shell (3), and a nozzle (14) is fixedly connected to the outer wall of the water spray pipe (13).
5. The descaling device for a shield machine cutter head according to claim 4, characterized in that: The inner wall of the fixed shell (3) is fixedly connected to upper and lower symmetrical connecting rods (15), and a limiting shell (16) is fixedly connected between the two connecting rods (15).
6. The descaling device for a shield machine cutter head according to claim 5, characterized in that: One side of the outer wall of the limiting shell (16) is fixedly connected to a second motor (17); the output end of the second motor (17) is fixedly connected to a first transmission shaft (18); the outer wall of the first transmission shaft (18) is fixedly connected to a first spur gear (19); and one end of the first transmission shaft (18) is fixedly connected to a disc brush (20).
7. The descaling device for a shield machine cutter head according to claim 6, characterized in that: An annular rack (21) is fixedly connected to the inner wall of the limiting shell (16), and a second transmission shaft (22) is slidably connected inside the limiting shell (16).
Citation Information
Patent Citations
Mud dirt removing device for shield tunneling machine tool bit
CN219581172U