Petroleum pipeline sludge treatment device
By using a pull rope to drive the rotary shaft and brush in the petroleum pipeline sludge treatment device, combined with scraper and rubber ring, the problems of complexity of cleaning of long pipes in the existing technology and the complexity of process are solved, and efficient Portable sludge cleaning effect.
Patent Information
- Application Number
- CN202420586733.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing petroleum pipeline sludge treatment devices require complex transmission systems when cleaning long pipelines, and the process is complicated and not suitable for use in the field environment.
The rope drawing device is adopted, including a rotary shaft, a threaded rod and a brush. The rope driving the rotary shaft to rotate the brush on the inner wall of the pipe to clean the sludge, combine the first scraper and the second scraper to scrape the sludge in the pipe, and Improve the integrity and sealing of the scraper by connecting the shaft and the rubber ring.
It realizes efficient cleaning of the inner wall of the long pipe, the device is simple in structure, easy to carry, suitable for outdoor use, and can effectively scrape out sludge in the pipe.
Smart Images

Figure CN222343689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil pipeline cleaning, in particular to an oil pipeline sludge processing device. Background Art
[0002] Oil pipeline sludge, commonly known as oily sludge, is a solid waste generated during oil extraction, transportation, refining and sewage treatment. Oily sludge is mainly composed of petroleum hydrocarbons, colloids, asphaltene, mud, inorganic flocs, organic flocs, water and other organic and inorganic substances. These substances are firmly bonded together to form an emulsified mixture.
[0003] The prior art discloses a petroleum pipeline sludge treatment device, including a spraying device and a decontamination device, wherein the spraying device includes a spraying head and a water pipe connected to the spraying head, the decontamination device is sleeved on the bottom of the spraying head, and a hinged ring is provided between the decontamination device and the spraying head, the decontamination device includes a rotating shaft and a plurality of cleaning columns evenly arranged on the rotating shaft, and a telescopic mechanism is provided in the cleaning column for adjusting the length of the cleaning column.
[0004] The above device needs to be driven by a rotating shaft, and is composed of several pipelines connected together. A single oil pipeline is relatively long, and a long rotating shaft that is compatible with the single pipeline is required during cleaning. The long rotating shaft requires higher technology in preparation and driving.
[0005] Therefore, it is necessary to provide a petroleum pipeline sludge treatment device to solve the above technical problems. Utility Model Content
[0006] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a petroleum pipeline sludge treatment device which can clean the sludge in the petroleum pipeline with relatively simpler equipment.
[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0008] The invention discloses a sludge treatment device for oil pipeline, comprising: a pull rope, a connecting plate at one end of the pull rope, a hook at the other end of the pull rope, a rotating shaft on the connecting plate, a brush at the periphery of the rotating shaft, the rotating shaft installed on a threaded rod, the rotating shaft can rotate around the threaded rod, a plug is also provided at the other end of the threaded rod, and the plug is threadedly connected to the threaded rod.
[0009] Preferably, a first scraper and a second scraper are fixedly provided on the pull rope, and the first scraper and the second scraper are hemispherical shell structures.
[0010] Preferably, a connecting shaft is provided between the first scraper and the second scraper.
[0011] Preferably, rubber rings are provided at the arc-shaped openings on the outer walls of the first scraper and the second scraper.
[0012] Preferably, two pull ropes are provided, a balance board is provided on the pull ropes, and the hook is installed on the balance board.
[0013] Preferably, a rib is provided on one side of the plug, and the rib is in a cross shape.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] (1) The utility model realizes the effect of rotating the brush to clean the inner wall of the pipe by setting components such as a rotating shaft and a threaded rod. Compared with the existing method of driving the device to rotate by a transmission shaft, the rotating shaft can be driven to rotate by pulling a pull rope, which is suitable for cleaning pipes with a long length. At the same time, the structure of the device is simple and can be easily carried to the field for use;
[0016] (2) In the process of the pull rope of the utility model entering from one end of the pipeline to the other end, the first scraper and the second scraper fixed on the pull rope move together with the pull rope in the pipeline. The sludge in the pipeline is in a semi-fluid state or a fluid state. Under the action of gravity, most of the sludge is concentrated in the lower half of the pipeline. The first scraper and the second scraper are in contact with the inner wall of the pipeline and scrape out the sludge during the movement.
[0017] (3) The utility model can improve the integrity of the first scraper and the second scraper by providing a connecting shaft, thereby preventing the first scraper and the second scraper from being misaligned with the inner wall of the pipeline when moving in the pipeline, thereby preventing the sludge scraping effect from being deteriorated. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the structure of the oil pipeline sludge treatment device provided by the utility model;
[0019] Figure 2 for Figure 1 A magnified view of part A;
[0020] Figure 3 for Figure 1 A magnified view of part B;
[0021] Figure 4 for Figure 3 Enlarged view of part C;
[0022] Figure 5 A schematic diagram of the structure of a plug for a petroleum pipeline sludge treatment device provided by the utility model;
[0023] Figure 6 A schematic diagram of the use steps of the petroleum pipeline sludge treatment device provided by the utility model.
[0024] Among them, the names corresponding to the figure numbers are: 101, pull rope; 102, threaded rod; 103, connecting plate; 104, rotating shaft; 105, hook; 106, brush; 107, plug; 108, first scraper; 109, second scraper; 110, rubber ring; 111, connecting shaft; 112, balance plate; 113, rib. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.
[0026] First embodiment:
[0027] like Figure 1-6 As shown, the oil pipeline sludge treatment device provided by the utility model includes: a pull rope 101, the pull rope 101 can be made of an iron chain, one end of the pull rope 101 is provided with a connecting plate 103, the connecting plate 103 is provided with a rotating shaft 104, the rotating shaft 104 can only rotate on the connecting plate 103, the outer periphery of the rotating shaft 104 is provided with a brush 106, and at the same time, the rotating shaft 104 is installed on the threaded rod 102, the rotating shaft 104 can rotate around the threaded rod 102, and the other end of the threaded rod 102 is also provided with a plug 107, the diameter of the plug 107 is larger than the diameter of the pipeline 200, and the plug 107 is threadedly connected to the threaded rod 102. When in use, first fix one end of the pull rope 101 to the threaded rod 102 through a clip or a rope. The end of the pipe 200 is inserted into the pipe 200 to be cleaned along with the threaded rod 102, and then the end of the pull rope 101 moves to the other end of the pipe 200 along with the threaded rod 102, and then the plug 107 is installed at the end of the threaded rod 102, and the pull rope 101 is pulled from the other end of the pipe 200. Under the pulling force of the pull rope 101, the shaft 104 rotates, and the brush 106 contacts the inner wall of the pipe 200. When the shaft 104 drives the brush 106 to rotate, the brush 106 makes a spiral motion in the pipe 200, thereby cleaning the sludge on the inner wall of the pipe 200. When the shaft 104 moves from one end of the pipe 200 to the other end, the entire pipe 200 is cleaned.
[0028] By providing components such as a rotating shaft 104 and a threaded rod 102, the brush 106 can be rotated to clean the inner wall of the pipe 200. Compared with the existing method of driving the device to rotate via a transmission shaft, the rotating shaft 104 can be driven to rotate by pulling the pull rope 101. This is suitable for cleaning a pipe 200 with a longer length. At the same time, the device has a simple structure and can be easily carried to the outdoor environment for use.
[0029] Second embodiment:
[0030] like Figure 1-2As shown, a first scraper 108 and a second scraper 109 are fixedly provided on the pull rope 101 . The first scraper 108 and the second scraper 109 are hemispherical shell structures, and the radius of the spherical shell is slightly smaller than the radius of the pipeline 200 .
[0031] When the pull rope 101 enters the other end of the pipe 200 from one end, the first scraper 108 and the second scraper 109 fixed on the pull rope 101 move in the pipe 200 together with the pull rope 101. The sludge in the pipe 200 is in a semi-fluid state or a fluid state. Under the action of gravity, most of the sludge is concentrated in the lower half of the pipe 200. The first scraper 108 and the second scraper 109 are in contact with the inner wall of the pipe 200 and scrape out the sludge during the movement.
[0032] Third embodiment:
[0033] like Figure 2 As shown, a connecting shaft 111 is provided between the first scraper 108 and the second scraper 109. The connecting shaft 111 can be realized by an internal threaded sleeve and a screw. The threaded sleeve is installed on the back of the first scraper 108, and the screw is installed on the back of the second scraper 109, and then the two are connected by a threaded connection.
[0034] The connection shaft 111 can improve the integrity of the first scraper 108 and the second scraper 109, thereby preventing them from being misaligned with the inner wall of the pipeline 200 when moving in the pipeline 200, thereby preventing the sludge scraping effect from being deteriorated.
[0035] Fourth embodiment:
[0036] like Figure 2 As shown, the arc-shaped openings on the outer walls of the first scraper 108 and the second scraper 109 are both provided with rubber rings 110. The rubber rings 110 can improve the sealing performance between the first scraper 108 and the second scraper 109 and the inner wall of the pipe 200, thereby achieving better adhesion to the inner wall of the pipe 200 and a tighter connection, thereby making it easier to scrape out the sludge in the pipe 200 when the inner wall of the pipe 200 moves.
[0037] Fifth embodiment:
[0038] like Figure 1-2 As shown, there are two pull ropes 101, a balance plate 112 is provided on the pull rope 101, and the hook 105 is installed on the balance plate 112. The balance plate 112 can keep the two pull ropes 101 parallel to each other, so that the pulling force of the two pull ropes 101 on the connecting plate 103 is consistent, which is conducive to the stable operation of the device when in use.
[0039] Sixth embodiment:
[0040] like Figure 5As shown, a rib 113 is provided on one side of the plug 107, and the rib 113 is in a "cross" shape. The plug 107 is subjected to the pulling force from the threaded rod 102, and the middle part of the plug 107 is subjected to a large bending moment. Adding the rib 113 can improve the deformation resistance of the plug 107.
[0041] When using, Figure 6 As shown, first, one end of the pull rope 101 is fixed to one end of the threaded rod 102 by a clip or a rope, and the pull rope 101 is inserted into the pipe 200 to be cleaned along with the threaded rod 102, and then the pull rope 101 is inserted from one end of the pipe 200 to the other end. At this time, one end of the pull rope 101 moves with the threaded rod 102 to the other end of the pipe 200. At this time, the first scraper 108 and the second scraper 109 also move from one end of the pipe 200 to the other end, and scrape out the sludge in the pipe 200. Then, the plug 107 is installed at the end of the threaded rod 102, and the plug 107 is pulled from the other end of the pipe 200. The pull rope 101 is driven, and the shaft 104 rotates under the pulling force of the pull rope 101, and the brush 106 contacts the inner wall of the pipe 200. When the shaft 104 drives the brush 106 to rotate, the brush 106 makes a spiral motion in the pipe 200, thereby cleaning the sludge on the inner wall of the pipe 200. In this process, the first scraper 108 and the second scraper 109 move from one end of the pipe 200 to the original end again, and scrape the sludge on the inner wall of the pipe 200. When the shaft 104 moves from one end of the pipe 200 to the other end, the entire pipe 200 is cleaned.
[0042] The above embodiment is only one of the preferred implementation modes of the present utility model and should not be used to limit the protection scope of the present utility model. Any changes or modifications that are made to the main design concept and spirit of the present utility model without any substantive significance, as long as the technical problems solved are still consistent with the present utility model, should be included in the protection scope of the present utility model.
Claims
1. A petroleum pipeline sludge treatment device, characterized in that: include: A pull rope (101), wherein a connecting plate (103) is provided at one end of the pull rope (101), a hook (105) is provided at the other end of the pull rope (101), a rotating shaft (104) is provided on the connecting plate (103), a brush (106) is provided on the periphery of the rotating shaft (104), the rotating shaft (104) is installed on a threaded rod (102), the rotating shaft (104) can rotate around the threaded rod (102), and a plug (107) is also provided at the other end of the threaded rod (102), and the plug (107) is threadedly connected to the threaded rod (102).
2. The petroleum pipeline sludge treatment device according to claim 1, characterized in that: A first scraper (108) and a second scraper (109) are also fixedly provided on the pull rope (101), and the first scraper (108) and the second scraper (109) are hemispherical shell structures.
3. The petroleum pipeline sludge treatment device according to claim 2, characterized in that: A connecting shaft (111) is provided between the first scraper (108) and the second scraper (109).
4. The petroleum pipeline sludge treatment device according to claim 3, characterized in that: The first scraper (108) and the second scraper (109) are both provided with rubber rings (110) at the arc-shaped openings on the outer walls.
5. The petroleum pipeline sludge treatment device according to claim 1, characterized in that: The pull rope (101) is provided with two pieces, a balance board (112) is provided on the pull rope (101), and the hook (105) is installed on the balance board (112).
6. The petroleum pipeline sludge treatment device according to claim 1, characterized in that: A rib (113) is provided on one side of the plug (107), and the rib (113) is in a "cross" shape.