Electric welding device convenient to operate

By using universal wheels and high-speed motor drive blades in the welding device to blow away the flue gas and powder slag, the problem of inconvenience in the welding machine and the impact of flue gas and powder slag on the welding process is solved, and efficient cleaning and convenient portability are achieved during the welding process.

CN222344443UActive Publication Date: 2025-01-14YONGZHOU YONGXING MECHANICAL & ELECTRICAL EQUIP INSTALLATION CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323444400.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-01-14
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing small welding machines are not convenient enough during movement and use, and the flue gas and powder slag generated during welding can easily affect the welding effect, affecting workers' health and welding quality.

Method used

A convenient welding device is designed, adopting a movement method of combining the base and the universal wheel, equipped with a high-speed motor to drive the blade to generate airflow to blow away the flue gas and powder slag, and is easy to carry and disassemble the welding gun and transmission line through the storage box structure. .

Benefits of technology

It realizes the effective blowing and dispersion of flue gas and powder slag during welding, improves the clarity and safety of welding positions, and facilitates the movement of the welding machine and the storage of the welding gun, improving the convenience of operation and welding efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222344443U_ABST
    Figure CN222344443U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of electric welding, in particular to an electric welding device convenient to operate, which is characterized in that universal wheels symmetrical in pairs are distributed and fixed at the lower end of a base, a welding machine is fixedly mounted at the upper end of the base, a handle for pulling is longitudinally assembled on the upper end face of the welding machine, and a plurality of heat dissipation holes distributed at equal intervals are formed in the lower end of the back of the welding machine; a power connection head is installed on the front face of the welding machine, and the end of the power connection head is electrically connected with a welding gun through a power transmission line. The power connection head is matched with the power-on effect of the power transmission line, so that the welding gun can normally conduct power-on operation, the switch on the handle is matched, opening and closing setting can be conducted, during welding, a switch of the storage battery is turned on to enable the storage battery to be powered on, and the motor rotates at a high speed, so that the blades can generate high-speed airflow; therefore, flue gas and powder slag generated at the welding position are blown away, excessive suction of workers can be avoided by blowing away the flue gas, and the definition of the welding position can be improved by blowing away the powder slag.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of electric welding, in particular to an electric welding device which is easy to operate. Background Art

[0002] Electric welding is the common name for welding rod arc. It is a welding operation that uses welding rods to melt the metal parts that need to be connected through high temperature of electric arc. The basic working principle of electric welding is through the commonly used 220V voltage or 380V industrial electricity.

[0003] The basic working principle of electric welding is to use the commonly used 220V voltage or 380V industrial electricity, reduce the voltage through the pressure reducer in the electric welding machine, increase the current, and make the electricity generate huge arc heat to melt the welding rod and steel. The melting of the welding rod makes the fusion between steel higher.

[0004] The outer layer of the welding rod's coating and the CO2 gas ejected during CO2 welding prevent the metal from oxidizing after it melts (if you don't believe me, knock on the powder and see if it can weld). Of course, this explanation is a common one.

[0005] Arc welding is the most widely used welding method at present. It includes: manual arc welding, submerged arc welding, tungsten inert gas shielded arc welding, plasma arc welding, consumable electrode-gas shielded welding, etc.

[0006] Most arc welding uses the arc burning between the electrode and the workpiece as the heat source, and filler metal may or may not be used to form the joint.

[0007] When the electrode used is a welding wire that melts during the welding process, it is called consumable arc welding, such as manual arc welding, submerged arc welding, gas shielded arc welding, tubular wire arc welding, etc. When the electrode used is a carbon rod or tungsten rod that does not melt during the welding process, it is called infusible arc welding, such as tungsten inert gas arc welding, plasma arc welding, etc.

[0008] At present, conventional small electric welding machines are all transferred in the form of hand-held. When placed on the ground for use, if they need to be moved, they must be frequently picked up and put down, which is not convenient for small-scale transfer. At the same time, when welding, the welding gun part will produce smoke and powder slag during the welding process. The smoke will float directly upward and will be continuously inhaled by the workers. The powder slag will fall on the welding point, which will easily affect the welding effect. Utility Model Content

[0009] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to enable the welding machine to be transferred during use and to blow away the smoke and powder when the welding gun is welding an object.

[0010] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0011] An electric welding device which is easy to operate is designed, comprising a base arranged horizontally with the ground, the lower end of the base is distributed and fixed with universal wheels which are symmetrical in pairs, a welding machine is fixedly installed on the upper end of the base, the upper end face of the welding machine is longitudinally equipped with a handle for lifting, the lower end of the back of the welding machine is provided with a plurality of equidistantly distributed heat dissipation holes, an electric connection head is installed on the front of the welding machine, the end of the electric connection head is electrically connected to a welding gun through a transmission line, a handle for hand-holding is fixed to the lower end of the outer wall of the welding gun, and a starting switch for energizing the welding gun is installed on the outer wall of the handle.

[0012] In detail, a cylinder is fixed to the upper end of the outer wall of the welding gun through a bracket, and the cylinder and the welding gun are arranged parallel to each other.

[0013] In detail, a motor is fixed on the inner wall of the cylinder through a bracket, a driving shaft is assembled on the end of the motor shaft through a coupling, and blades are fixed on the outer wall of the driving shaft with an arc length equal to the circumference.

[0014] In detail, a battery for powering the motor is embedded in one end of the inner wall of the cylinder, and the battery is a rechargeable lithium battery structure.

[0015] In detail, two pillars of equal specifications are distributed on one side of the upper end surface of the base, and the upper ends of the two pillars are jointly supported and installed with a same storage box, and a partition for dividing the space is embedded on the inner wall of the storage box.

[0016] In detail, the storage box is provided with a cover plate covering its internal space, the cover plate is made of transparent high-strength plastic material, a limit strip is fixed to the lower end of the inner wall surface of the cover plate, and the limit strip is slidably and tightly arranged against the lower end surface of the inner wall of the storage box.

[0017] In detail, a connection plate is installed at the middle position of the upper end of the cover plate, a threaded rod is fixed at the center position of one side of the connection plate, and a ring for sliding docking and positioning with the threaded rod is fixed at the upper end of the storage box through a bracket.

[0018] In detail, a nut is threadedly connected to the outer wall of the threaded rod, one end face of the nut and one end face of the collar are tightly pressed against each other, and the outer ring of the nut is a hexagonal structure with knobs symmetrically welded thereon.

[0019] The design scheme proposed by the utility model has the following beneficial effects during application:

[0020] 1. The welding gun can be powered on normally by cooperating with the power supply effect of the power transmission line through the power connection head. The on-off setting can be performed by cooperating with the start switch on the handle. When welding, turn on the battery switch to energize the motor. The motor rotates at high speed, so that the blades can generate high-speed airflow, thereby blowing away the smoke and powder slag generated at the welding position. Blowing away the smoke can prevent workers from excessive inhalation, and blowing away the powder slag can improve the clarity of the welding position.

[0021] 2. Through the storage box structure, when the welding machine is carried, the welding gun, power lines and other detachable parts can be stored, which can be convenient for one-piece carrying. Through the flexibly detachable cover structure, the items in the storage box can be prevented from slipping when carrying. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a left view of the overall structure of the utility model;

[0024] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the cylinder of the utility model;

[0026] Figure 5 It is an enlarged schematic diagram of point a of the present utility model.

[0027] In the figure: 1. Base; 11. Universal wheel; 12. Welding machine; 13. Handle; 14. Heat dissipation hole; 15. Power connector; 16. Transmission line; 17. Welding gun; 18. Handle; 19. Start switch; 2. Cylinder; 21. Motor; 22. Blade; 23. Battery; 3. Storage box; 31. Partition; 32. Cover; 4. Connecting plate; 41. Threaded rod; 42. Ring; 43. Nut; 44. Knob. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Reference Figure 1-Figure 5A conveniently operated electric welding device comprises a base 1 arranged horizontally with the ground, a pair of symmetrical universal wheels 11 are distributed and fixed at the lower end of the base 1, a welding machine 12 is fixedly installed at the upper end of the base 1, a handle 13 for lifting is longitudinally mounted on the upper end face of the welding machine 12, a plurality of equidistantly distributed heat dissipation holes 14 are arranged at the lower end of the back of the welding machine 12, an electric connection head 15 is installed at the front of the welding machine 12, an end of the electric connection head 15 is electrically connected to a welding gun 17 through a transmission line 16, a handle 18 for hand-holding is fixed at the lower end of the outer wall of the welding gun 17, and a start switch 19 for energizing the welding gun 17 is installed on the outer wall of the handle 18.

[0030] It should be further explained that a cylinder 2 is fixed to the upper end of the outer wall of the welding gun 17 through a bracket, and the cylinder 2 and the welding gun 17 are arranged parallel to each other, which can ensure that the flow direction of the airflow of the welding gun 17 will not deviate too much when welding.

[0031] It should be further explained that a motor 21 is fixed to the inner wall of the cylinder 2 through a bracket, a driving shaft is assembled on the rotating shaft end of the motor 21 through a coupling, and blades 22 are fixed to the outer wall of the driving shaft with an arc length equal to the circumference. The motor 21 is a high-speed model and can increase the airflow intensity generated by the blades 22 through the effect of high-speed rotation.

[0032] It should be further explained that a battery 23 for powering the motor 21 is embedded in one end of the inner wall of the cylinder 2, and the battery 23 is a rechargeable lithium battery structure.

[0033] It should be further explained that two pillars of equal specifications are distributed on one side of the upper end surface of the base 1, and the upper ends of the two pillars are jointly supported and installed with the same storage box 3. The inner wall of the storage box 3 is embedded with a partition 31 for dividing the space, which can be received during the welding work of the welding machine 12, and accessories such as the welding gun 17 and the transmission line 16 can be centrally stored and carried in an integrated manner.

[0034] It should be further explained that the storage box 3 is provided with a cover 32 covering its internal space. The cover 32 is made of a transparent high-strength plastic material. A limit strip 33 is fixed to the lower end of the inner wall surface of the cover 32. The limit strip 33 is slidingly and tightly set against the lower end surface of the inner wall of the storage box 3, so that the situation inside the storage box 3 can be peeped into to determine whether there is anything missed when carrying it.

[0035] It should be further explained that a connecting plate 4 is installed in the middle position of the upper end of the cover plate 32, a threaded rod 41 is fixed at the center position of one side of the connecting plate 4, and a ring 42 for sliding docking and positioning with the threaded rod 41 is fixed to the upper end of the storage box 3 through a bracket. By positioning the cover plate 32 and the upper end of the storage box 3, the coverage stability of the cover plate 32 and the storage box 3 can be ensured.

[0036] It should be further explained that a nut 43 is threadedly connected to the outer wall of the threaded rod 41, and one end face of the nut 43 is tightly pressed against the end face of the ring 42. The outer ring of the nut 43 is a hexagonal structure and is symmetrically welded with a knob 44. The mutual threaded connection between the nut 43 and the threaded rod 41 can ensure the stable coverage of the cover 32 and the storage box 3. The limit strip 33 of the cover 32 can contact the inner wall surface of the storage box 3, thereby realizing sliding limit and ensuring that the cover 32 is fixed in position after installation.

[0037] Working method: When welding of objects is required, the whole structure can be carried to the designated position through the handle 13 and placed on the ground. When adjusting the position, it can be moved to any position directly through the universal wheel 11. The model of the universal wheel 11 is the DW series, which has a built-in braking function and can be braked and positioned when moved to the designated position.

[0038] Then, the power transmission line 16 connected to the tail of the welding gun 17 is energized and connected to the power connector 15, so that the welding gun 17 can pass normally. The worker holds the handle 18 and presses the start switch 19 with his fingers, so that the welding gun 17 can perform welding work at the welding position. During welding, the power supply of the battery 23 can be turned on. The battery 23 provides power for the motor 21. The shaft of the motor 21 rotates at a high speed with the blades 22 on the drive shaft, thereby generating a high-speed airflow, thereby dispersing smoke and powder slag at the welding position, and preventing the workers and welding points from inhaling excessive smoke and preventing powder slag from gathering at the welding points to affect the welding quality.

[0039] After the overall welding work is completed, the power transmission line 16 is removed and the welding gun 17 is stored. At this time, the nut 43 is turned by the knob 44 to separate it from the threaded rod 41 by thread. The threaded rod 41 and the ring 42 are slidably disengaged from each other, so that the cover 32 and the storage box 3 can be separated, and then the welding gun 17 and accessories such as the power transmission line 16 can be placed in the storage box 3, and they can be placed in layers through the partition 31.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An electric welding device that is easy to operate, comprising a base (1) arranged horizontally with the ground, characterized in that: The lower end of the base (1) is fixedly provided with symmetrical universal wheels (11), the upper end of the base (1) is fixedly provided with a welding machine (12), the upper end surface of the welding machine (12) is longitudinally provided with a handle (13) for lifting, the lower end of the back of the welding machine (12) is provided with a plurality of equidistantly distributed heat dissipation holes (14), the front of the welding machine (12) is provided with an electric connection head (15), the end of the electric connection head (15) is electrically connected to a welding gun (17) through a transmission line (16), the lower end of the outer wall of the welding gun (17) is fixed with a handle (18) for hand-holding, and the outer wall of the handle (18) is provided with a start switch (19) for energizing the welding gun (17).

2. The conveniently operated electric welding device according to claim 1, characterized in that: A cylinder (2) is fixed to the upper end of the outer wall of the welding gun (17) via a bracket, and the cylinder (2) and the welding gun (17) are arranged parallel to each other.

3. The conveniently operated electric welding device according to claim 2, characterized in that: A motor (21) is fixed on the inner wall of the cylinder (2) via a bracket, a driving shaft is assembled on the end of the rotating shaft of the motor (21) via a coupling, and blades (22) are fixed on the outer wall of the driving shaft with an arc length equal to the circumference.

4. The conveniently operated electric welding device according to claim 3, characterized in that: A storage battery (23) for supplying power to the motor (21) is embedded in one end of the inner wall of the cylinder (2), and the storage battery (23) is a rechargeable lithium battery structure.

5. The conveniently operated electric welding device according to claim 1, characterized in that: Two pillars of equal specifications are distributed on one side of the upper end surface of the base (1), and a storage box (3) is installed on the upper ends of the two pillars. A partition (31) for separating spaces is embedded on the inner wall of the storage box (3).

6. The conveniently operated electric welding device according to claim 5, characterized in that: The storage box (3) is provided with a cover plate (32) covering its internal space, the cover plate (32) is made of a transparent high-strength plastic material, a limit strip (33) is fixed to the lower end of the inner wall surface of the cover plate (32), and the limit strip (33) is slidably and tightly arranged with the lower end surface of the inner wall of the storage box (3).

7. The conveniently operated electric welding device according to claim 6, characterized in that: A connecting plate (4) is installed at the middle position of the upper end of the cover plate (32), a threaded rod (41) is fixed at the center position of one side of the connecting plate (4), and a collar (42) for sliding docking and positioning with the threaded rod (41) is fixed at the upper end of the storage box (3) through a bracket.

8. The conveniently operated electric welding device according to claim 7, characterized in that: A nut (43) is threadedly connected to the outer wall of the threaded rod (41), one end surface of the nut (43) and one end surface of the collar (42) are tightly pressed against each other, and the outer ring of the nut (43) is a hexagonal structure and is symmetrically welded with a knob (44).