Assembly equipment for ton barrel production

By designing assembly equipment for ton barrel production, using bidirectional screws and hydraulic cylinders to adjust the spacing of the clamps and the position of the hydraulic cylinders, the problem of moving the metal frame during the assembly process is solved, the assembly stability and efficiency are improved, and the metal is protected by rubber pads. The frame avoids the search for spare parts and achieves stable ton-barrel assembly operations.

CN222344728UActive Publication Date: 2025-01-14JIANGSU DONGKUANG PACKAGING PROD CO LTD
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Patent Information

Application Number
CN202420313623.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-01-14
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

The existing ton-barrel assembly method cannot effectively clamp the fixed metal frame, resulting in easy movement during the assembly process, affecting the assembly operation efficiency.

Method used

An assembly equipment for ton barrel production is designed, including a workbench, support column, assembly mechanism and fixing mechanism. The spacing between the clamping plates and the position of the hydraulic cylinder are adjusted by bidirectional screws and hydraulic cylinders to achieve clamping and stamping of metal frames of different lengths. Work and protect the metal frame with rubber pads.

Benefits of technology

It effectively solves the problem of moving the metal frame during the assembly process, improves the stability and efficiency of the assembly of ton barrels, and avoids the search for spare parts through the setting of rubber pads, and improves the reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of ton barrel production, and provides an assembly device for ton barrel production, which comprises a workbench, a first support column mounted on the top of the workbench, a second support column arranged on one side of the first support column, the second support column fixedly connected with the workbench, and an assembly mechanism arranged between the first support column and the second support column. The two ends of the assembling mechanism are connected with the first supporting column and the second supporting column correspondingly, and a fixing mechanism is arranged below the assembling mechanism and connected with the workbench. When the second motor in the fixing mechanism works, the two-way lead screw can be driven to rotate, and the rotating two-way lead screw drives the first nut and the second nut to move left and right, so that the distance between the first clamping plate and the second clamping plate is adjusted, and ton barrels with different lengths are clamped.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ton barrel production, and in particular relates to assembly equipment for ton barrel production. Background Art

[0002] Ton barrel refers to IBC intermediate bulk container. It is an essential tool for modern storage and transportation of liquid products. The container barrel is composed of an inner container and a metal frame. The inner container is blow-molded with high molecular weight and high density polyethylene, which has high strength, corrosion resistance and good hygiene.

[0003] The current method of assembling ton barrels is to manually place a metal frame on a workbench, then put the container into the metal frame, and finally press the container into the metal frame through a hydraulic cylinder. This assembly method cannot clamp and fix the metal frame, resulting in the metal frame being easily moved during the assembly process, thereby affecting the assembly operation of the ton barrel. Utility Model Content

[0004] The utility model provides an assembly device for ton barrel production, aiming to solve the problem that the current assembly method cannot clamp and fix the metal frame, resulting in the metal frame being easily moved during the assembly process, thereby affecting the assembly operation of the ton barrel.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An assembly device for ton barrel production, comprising a workbench, a support column 1 is installed on the top of the workbench, a support column 2 is arranged on one side of the support column 1, the support column 2 is fixedly connected to the workbench, an assembly mechanism is arranged between the support column 1 and the support column 2, the two ends of the assembly mechanism are respectively connected to the support column 1 and the support column 2, a fixing mechanism is arranged below the assembly mechanism, the fixing mechanism is connected to the workbench; the fixing mechanism comprises an installation box, the installation box is located on the top of the workbench and is fixed to the workbench The two ends of the two-way screw rod are rotatably connected to the mounting box, and the two screw rod sections of the two-way screw rod are respectively threadedly connected with a nut 1 and a nut 2, and the tops of the nut 1 and the nut 2 are respectively installed with a clamping plate 1 and a clamping plate 2, and the nut 1 and the nut 2 are both connected to the mounting box; in this scheme, a two-way screw rod is arranged, and when the two-way screw rod rotates, the nut 1 and the nut 2 can be driven to approach or move away from each other, thereby adjusting the distance between the clamping plate 1 and the clamping plate 2 to clamp metal frames of different lengths.

[0007] Preferably, the assembly mechanism includes a threaded rod, which is located between the support column one and the support column two, and the two ends of the threaded rod are rotatably connected to the support column one and the support column two respectively, and a nut piece is threadedly connected to the side wall of the threaded rod, and at least one hydraulic cylinder is installed on the nut piece, and a guide column is arranged above the threaded rod, one end of the guide column is fixedly connected to the support column one, and the other end of the guide column passes through the nut piece and is fixedly connected to the support column two; in this scheme, by arranging the threaded rod and the nut piece, the arrangement of the threaded rod and the nut piece can adjust the left and right position of the hydraulic cylinder, thereby performing a pressing operation on containers at different positions on the workbench.

[0008] Preferably, a support plate is provided above the nut member, the support plate and the nut member are fixedly connected, the hydraulic cylinder is fixedly connected to the nut member via the support plate, a push plate is installed on the output shaft of the hydraulic cylinder, a protective plate is detachably connected to the bottom of the push plate, a motor 1 is installed on the side wall of the support column 1, and the output shaft of the motor 1 is fixedly connected to the threaded rod.

[0009] Preferably, there are two slide grooves on the bottom wall inside the installation box, and a slider is arranged in each of the slide grooves. The two sliders are fixedly connected to the nut one and the nut two respectively, and the motor two is installed on the side wall of the installation box, and the output shaft of the motor two is fixedly connected to the bidirectional screw rod; in this scheme, by arranging the slider and the slide groove, the arrangement of the slider and the slide groove can provide guidance for the left and right movement of the nut one and the nut two.

[0010] Preferably, a rubber pad 1 is provided on the side wall of one side of the clamping plate 1, and a rubber pad 2 is provided on the side wall of the other side of the clamping plate 1, and both the rubber pad 1 and the rubber pad 2 are detachably connected to the clamping plate 1; in this scheme, by providing the rubber pad 2, the provision of the rubber pad 2 can protect the outer wall of the metal frame when the clamping plate 1 clamps the metal frame; and the provision of the rubber pad 1 can be treated as a spare pad, thereby preventing the staff from having to look for spare parts due to damage to the rubber pad 1.

[0011] Preferably, the side wall of the rubber pad one is provided with a buckle one, the interior of the clamping plate one is provided with a slot one matched with the buckle one, the rubber pad one is detachably connected to the clamping plate one via the buckle one and the slot one, the side wall of the rubber pad two is provided with a buckle two, the interior of the clamping plate one is provided with a slot two corresponding to the buckle two, the rubber pad two is detachably connected to the clamping plate one via the buckle two and the slot two.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By setting a fixing mechanism, when the motor 2 in the fixing mechanism is working, it can drive the bidirectional screw to rotate, and the rotating bidirectional screw drives the nut 1 and the nut 2 to move left and right, so as to adjust the distance between the clamping plate 1 and the clamping plate 2 to clamp ton barrels of different lengths; and the setting of the rubber pad 2 can protect the outer wall of the metal frame when the clamping plate 1 clamps the metal frame; and the setting of the rubber pad 1 can be treated as a spare pad, which prevents the staff from needing to find spare parts due to damage to the rubber pad 1.

[0014] 2. By setting up an assembly mechanism, when the motor in the assembly mechanism works, it can drive the threaded rod to rotate, and the rotating threaded rod moves left and right on the hydraulic cylinder on the driving nut to adjust the stamping point; and the hydraulic cylinder can drive the protective plate on the push plate to descend to complete the stamping operation of containers at different positions on the workbench. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a front view of the utility model;

[0017] Figure 2 It is a cross-sectional view of the installation box of the utility model;

[0018] Figure 3 It is a cross-sectional view of a splint 1 of the utility model;

[0019] In the figure: 1. workbench; 2. support column 1; 3. support column 2; 4. assembly mechanism; 5. fixing mechanism; 41. threaded rod; 42. nut; 43. hydraulic cylinder; 44. guide column; 45. support plate; 46. push plate; 47. protective plate; 48. motor 1; 51. installation box; 52. two-way screw rod; 53. nut 1; 54. nut 2; 55. splint 1; 56. splint 2; 57. slide groove; 58. slide block; 59. motor 2; 591. rubber pad 1; 592. rubber pad 2; 593. buckle 1; 594. slot 1; 595. buckle 2; 596. slot 2. DETAILED DESCRIPTION

[0020] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0021] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0022] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] See also Figure 1-3 , an assembly equipment for ton barrel production, including a workbench 1, a support column 1 2 is installed on the top of the workbench 1, a support column 2 3 is arranged on one side of the support column 1 2, the support column 2 3 is fixedly connected to the workbench 1, an assembly mechanism 4 is arranged between the support column 1 2 and the support column 2 3, the two ends of the assembly mechanism 4 are respectively connected to the support column 1 2 and the support column 2 3, a fixing mechanism 5 is arranged below the assembly mechanism 4, and the fixing mechanism 5 is connected to the workbench 1; the fixing mechanism 5 includes an installation box 51, the installation box 51 is located on the top of the workbench 1 and is fixedly connected to the workbench 1, a two-way screw rod 52 is horizontally arranged inside the installation box 51, both ends of the two-way screw rod 52 are rotatably connected to the installation box 51, two screw rod sections of the two-way screw rod 52 are respectively threadedly connected with a nut 1 53 and a nut 2 54, the tops of the nut 1 53 and the nut 2 54 are respectively installed with a splint 1 55 and a splint 2 56, the nut 1 53 and the nut 2 54 are both connected to the installation box 51.

[0026] Specifically, legs are provided at the bottom of both ends of the workbench 1, each leg is fixedly connected to the workbench 1, and the two legs are connected by a connecting plate. The setting of the legs and the connecting plate can provide a placement environment for unprocessed or processed ton barrels.

[0027] Furthermore, the assembly mechanism 4 includes a threaded rod 41, which is located between the support column 1 2 and the support column 2 3, and the two ends of the threaded rod 41 are rotatably connected to the support column 1 2 and the support column 2 3 respectively. A nut member 42 is threadedly connected to the side wall of the threaded rod 41, and at least one hydraulic cylinder 43 is installed on the nut member 42. A guide column 44 is arranged above the threaded rod 41, and one end of the guide column 44 is fixedly connected to the support column 1 2, and the other end of the guide column 44 passes through the nut member 42 and is fixedly connected to the support column 2 3.

[0028] Furthermore, a support plate 45 is provided above the nut member 42, the support plate 45 and the nut member 42 are fixedly connected, the hydraulic cylinder 43 is fixedly connected to the nut member 42 through the support plate 45, a push plate 46 is installed on the output shaft of the hydraulic cylinder 43, and a protective plate 47 is detachably connected to the bottom of the push plate 46, a motor 48 is installed on the side wall of the support column 2, and the output shaft of the motor 48 is fixedly connected to the threaded rod 41.

[0029] Specifically, the detachable manner of the push plate 46 and the protective plate 47 can refer to the connection manner of the rubber pad 591 and the clamping plate 55.

[0030] Furthermore, two slide grooves 57 are provided on the bottom wall inside the installation box 51, and a slider 58 is provided in each slide groove 57. The two sliders 58 are fixedly connected to nut 1 53 and nut 2 54 respectively. Motor 2 59 is installed on the side wall of the installation box 51, and the output shaft of motor 2 59 is fixedly connected to the bidirectional screw rod 52.

[0031] Furthermore, a rubber pad 1 591 is provided on the side wall of one side of the clamping plate 1 55 , and a rubber pad 2 592 is provided on the side wall of the other side of the clamping plate 1 55 . Both the rubber pad 1 591 and the rubber pad 2 592 are detachably connected to the clamping plate 1 55 .

[0032] Specifically, the side walls on both sides of the second clamping plate 56 also have a rubber pad 1 591 and a rubber pad 2 592 . The functions of the rubber pad 1 591 and the rubber pad 2 592 are the same as those of the two rubber pads on the first clamping plate 55 .

[0033] Furthermore, a buckle 593 is provided on the side wall of the rubber pad 1 591, and a slot 594 matched with the buckle 1 593 is provided inside the splint 1 55. The rubber pad 1 591 is detachably connected to the splint 1 55 via the buckle 1 593 and the slot 1 594. A buckle 2 595 is provided on the side wall of the rubber pad 2 592, and a slot 2 596 corresponding to the buckle 2 595 is provided inside the splint 1 55. The rubber pad 2 592 is detachably connected to the splint 1 55 via the buckle 2 595 and the slot 2 596.

[0034] In summary, by setting the fixing mechanism 5, when the motor 2 59 in the fixing mechanism 5 is working, it can drive the bidirectional screw 52 to rotate, and the rotating bidirectional screw 52 drives the screw nut 1 53 and the screw nut 2 54 to move left and right, so as to adjust the distance between the clamping plate 1 55 and the clamping plate 2 56 to clamp the ton barrels of different lengths; and the setting of the rubber pad 2 592 can protect the outer wall of the metal frame when the clamping plate 1 55 clamps the metal frame; and the setting of the rubber pad 1 591 can be treated as a spare pad, so as to prevent the staff from needing to find spare parts due to the damage of the rubber pad 1 591. By setting the assembly mechanism 4, when the motor 1 48 in the assembly mechanism 4 is working, it can drive the threaded rod 41 to rotate, and the rotating threaded rod 41 drives the hydraulic cylinder 43 on the nut member 42 to move left and right to adjust the stamping point; and the hydraulic cylinder 43 can drive the protective plate 47 on the push plate 46 to descend, so as to complete the stamping operation of the containers at different positions on the workbench 1.

[0035] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An assembly device for ton barrel production, comprising a workbench (1), characterized in that: A support column 1 (2) is installed on the top of the workbench (1), a support column 2 (3) is arranged on one side of the support column 1 (2), the support column 2 (3) is fixedly connected to the workbench (1), an assembly mechanism (4) is arranged between the support column 1 (2) and the support column 2 (3), the two ends of the assembly mechanism (4) are respectively connected to the support column 1 (2) and the support column 2 (3), a fixing mechanism (5) is arranged below the assembly mechanism (4), and the fixing mechanism (5) is connected to the workbench (1); The fixing mechanism (5) comprises an installation box (51), the installation box (51) is located on the top of the workbench (1) and is fixedly connected to the workbench (1), a bidirectional screw rod (52) is horizontally arranged inside the installation box (51), both ends of the bidirectional screw rod (52) are rotatably connected to the installation box (51), two screw rod sections of the bidirectional screw rod (52) are respectively threadedly connected with a nut 1 (53) and a nut 2 (54), the tops of the nut 1 (53) and the nut 2 (54) are respectively installed with a clamping plate 1 (55) and a clamping plate 2 (56), and the nut 1 (53) and the nut 2 (54) are both connected to the installation box (51).

2. The assembly equipment for ton barrel production according to claim 1, characterized in that: The assembly mechanism (4) comprises a threaded rod (41), wherein the threaded rod (41) is located between the support column 1 (2) and the support column 2 (3), and the two ends of the threaded rod (41) are rotatably connected to the support column 1 (2) and the support column 2 (3) respectively. A nut member (42) is threadedly connected to the side wall of the threaded rod (41), and at least one hydraulic cylinder (43) is installed on the nut member (42). A guide column (44) is arranged above the threaded rod (41), and one end of the guide column (44) is fixedly connected to the support column 1 (2), and the other end of the guide column (44) passes through the nut member (42) and is fixedly connected to the support column 2 (3).

3. The assembly equipment for ton barrel production according to claim 2, characterized in that: A support plate (45) is arranged above the nut member (42), the support plate (45) and the nut member (42) are fixedly connected, the hydraulic cylinder (43) is fixedly connected to the nut member (42) through the support plate (45), a push plate (46) is installed on the output shaft of the hydraulic cylinder (43), and a protective plate (47) is detachably connected to the bottom of the push plate (46), a motor (48) is installed on the side wall of the support column (2), and the output shaft of the motor (48) is fixedly connected to the threaded rod (41).

4. The ton barrel production assembly equipment according to claim 1, characterized in that: The bottom wall of the installation box (51) is provided with two slide grooves (57), each of which is provided with a slider (58), and the two sliders (58) are respectively fixedly connected to the nut one (53) and the nut two (54), and the side wall of the installation box (51) is provided with a motor two (59), and the output shaft of the motor two (59) is fixedly connected to the bidirectional screw rod (52).

5. The ton barrel production assembly equipment according to claim 1, characterized in that: A rubber pad 1 (591) is provided on the side wall of one side of the clamping plate 1 (55), and a rubber pad 2 (592) is provided on the side wall of the other side of the clamping plate 1 (55). Both the rubber pad 1 (591) and the rubber pad 2 (592) are detachably connected to the clamping plate 1 (55).

6. The assembly equipment for ton barrel production according to claim 5, characterized in that: The side wall of the rubber pad 1 (591) is provided with a buckle 1 (593), and the interior of the clamping plate 1 (55) is provided with a slot 1 (594) matched with the buckle 1 (593). The rubber pad 1 (591) is detachably connected to the clamping plate 1 (55) via the buckle 1 (593) and the slot 1 (594). The side wall of the rubber pad 2 (592) is provided with a buckle 2 (595), and the interior of the clamping plate 1 (55) is provided with a slot 2 (596) corresponding to the buckle 2 (595). The rubber pad 2 (592) is detachably connected to the clamping plate 1 (55) via the buckle 2 (595) and the slot 2 (596).