Energy absorption box punching device
By designing an energy-absorbing box punching device including a fixed seat sleeve, a stamping die and a hydraulic drive punch, the problems of cumbersome operation and poor accuracy under the mechanical processing method are solved, and efficient and automatic punching is achieved, improving the The processing quality of the energy absorbing box.
Patent Information
- Application Number
- CN202420218187.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The mechanical processing method of the anti-collision beam energy-absorbing box is cumbersome to operate, has poor processing stability, low efficiency, and is difficult to control the processing accuracy.
An energy-absorbing box punching device is designed, including a fixed seat sleeve, a stamping die, a hydraulically driven punch and a guide structure, providing power through a hydraulic system, realizing punching operation, and automatically ejecting waste through an ejection structure.
The operation process is simplified, processing efficiency and accuracy is improved, manual labor intensity is reduced, and the processing quality of the energy-absorbing box is ensured.
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Figure CN222345799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of anti-collision beam manufacturing, in particular to an energy absorption box punching device. Background Art
[0002] The energy absorption box is an important component of the anti-collision beam of the car. The processing quality of the energy absorption box directly affects the assembly relationship between the car bumper and the energy absorption box, and is related to vehicle safety. In the production process of the energy absorption box of the anti-collision beam, mechanical processing is usually used to complete the punching process of the energy absorption box. However, the energy absorption box often requires multi-sided punching. The use of mechanical processing requires repeated placement and clamping of the workpiece, which is cumbersome to operate, has poor processing stability, and low processing efficiency. At the same time, the same energy absorption box workpiece is easily accumulated after multiple positioning and clamping, resulting in the inability to effectively control the processing accuracy of the workpiece.
[0003] Based on this, developing an energy absorption box punching device for application in actual production is an issue that needs to be solved urgently. Utility Model Content
[0004] The purpose of the utility model is to provide an energy absorption box punching device to solve the existing problems and solve the existing problems at the same time.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A punching device for an energy absorption box comprises a frame, on which a punching mechanism for punching an energy absorption box workpiece is arranged, the punching mechanism comprises a fixed seat sleeve for fixing the energy absorption box workpiece, a punching die is arranged in the fixed seat sleeve, and a receiving space for placing the energy absorption box workpiece is formed between the fixed seat sleeve and the punching die, punching holes are opened on the fixed seat sleeve and the punching die corresponding to the hole positions to be processed of the energy absorption box, a punch is movably connected in the punching hole, and the punch is provided with power for reciprocating motion through a hydraulic system.
[0007] Preferably, a guide structure is provided corresponding to the punch to improve the precision of the punch movement.
[0008] Preferably, the guide structure comprises a slider fixedly connected to the punch, the slider is slidably connected to the linear slide, and the slide is fixedly connected to the frame body.
[0009] Preferably, the guide structure is a guide sleeve arranged corresponding to the punch, the guide sleeve is fixedly connected to the fixed seat sleeve corresponding to the punching hole, and the punch is axially slidably matched with the inner diameter of the guide sleeve.
[0010] Preferably, the guide sleeve comprises a positioning end for connecting to a fixed seat sleeve and an extending end coaxially arranged with the positioning portion, and a fixing ear plate is arranged on the guide sleeve.
[0011] Preferably, the stamping mechanism also includes an ejection structure for ejecting the energy absorption box after stamping. The ejection structure includes an ejector rod arranged corresponding to the energy absorption box. The ejection end of the ejector rod is telescopically connected to the bottom of the accommodating space formed by the fixed seat cover and the stamping die, and the tail end of the ejector rod is connected to the cylinder to obtain the power for the ejection action of the ejector rod.
[0012] Preferably, the stamping mechanism further comprises a chip removal structure for discharging stamping waste, and the chip removal structure is a discharge pipe connecting the fixed seat sleeve and the bottom of the stamping die.
[0013] Preferably, the guide sleeve is made of Cr12MoV material and is quenched.
[0014] Preferably, the material of the fixed seat cover is Q235.
[0015] The beneficial effects of the utility model are:
[0016] The utility model fixes the energy absorption box workpiece by fixing the seat sleeve and the punching die, and the punch completes the punching operation, eliminating the trouble of repeatedly taking and placing the workpiece in the traditional machining operation mode, and greatly improves the problems of cumbersome operation, low processing efficiency and poor precision. The setting of the guide structure improves the action accuracy of the punch and further ensures the processing quality of the energy absorption box. The setting of the ejection structure realizes the automatic ejection of the workpiece after punching, reduces the labor intensity and improves the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 It is a schematic diagram of the planar structure of the utility model.
[0020] Figure 3 for Figure 2 AA section view.
[0021] Figure 4 It is a structural schematic diagram of the first embodiment of the guide structure in the utility model.
[0022] Figure 5 It is a structural schematic diagram of the second embodiment of the guide structure in the utility model.
[0023] In the figure: 1--frame; 21--fixed seat sleeve; 22--stamping die; 23--stamping hole; 24--punch; 25--hydraulic system; 26--elevator; 27--cylinder; 28--chip removal structure; 31--slider; 32--linear slide; 33--guide sleeve; 34--positioning end; 35--extending end; 36--fixed ear plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] like Figure 1-5 As shown, an energy absorption box punching device includes a frame 1, on which a punching mechanism for punching an energy absorption box workpiece is arranged, and the punching mechanism includes a fixed seat sleeve 21 for fixing the energy absorption box workpiece, and a punching die 22 is arranged in the fixed seat sleeve 21, and a receiving space for placing the energy absorption box workpiece is formed between the fixed seat sleeve 21 and the punching die 22. Punching holes 23 are opened on the fixed seat sleeve 21 and the punching die 22 corresponding to the hole positions to be processed of the energy absorption box, and a punch 24 is movably connected in the punching hole 23, and the punch 24 is provided with reciprocating power through a hydraulic system 25.
[0026] When in use, the energy absorbing box workpiece is placed in the accommodation space of the punching fixed seat cover 21 and the punching die 22 to complete positioning and fixing, and the hydraulic system 25 is started to drive the punch 24 to move forward through the punching hole 23 of the fixed seat cover 21 to perform a punching operation on the energy absorbing box workpiece. The accommodation space formed by the fixed seat cover 21 and the punching die 22 limits the displacement of the energy absorbing box workpiece. When the punch 24 contacts the energy absorbing box workpiece and continues to move forward, a shear force is formed under the support of the die to remove the material at the hole to be processed, and the punching operation of the energy absorbing box workpiece is completed.
[0027] This embodiment adopts a stamping operation method, fixes the energy absorption box workpiece by fixing the seat cover 21 and the stamping die 22, and completes the punching operation by the punch 24, eliminating the trouble of repeatedly taking and placing the workpiece in the traditional machining operation method, and greatly improves the problems of cumbersome operation, low processing efficiency and poor precision.
[0028] In a further embodiment, a guide structure is provided corresponding to the punch 24 to improve the precision of the movement of the punch 24 and ensure the processing quality of the energy absorption box.
[0029] As a first embodiment of the guide structure, Figure 4As shown, the guide structure includes a slider 31 fixedly connected to the punch 24, the slider 31 is slidably connected to the linear slide 32, and the slide is fixedly connected to the frame 1. The sliding cooperation between the slider 31 and the slide provides a guiding effect for the action of the punch 24 to ensure the punching accuracy. Preferably, the slider 31 and the linear slide adopt a dovetail fit. Although this embodiment can improve the action accuracy of the punch 24, the configuration of the slider 31 and the linear slide 32 guide structure occupies a large space, especially for holes with a small hole spacing. It is usually impossible to arrange the guide structure for each hole position respectively, and it can only be processed in separate processes, which restricts the efficiency improvement.
[0030] As a second embodiment, Figure 5 As shown, in order to improve the above defects, the guide structure is a guide sleeve 33 provided corresponding to the punch 24, and the guide sleeve 33 is fixedly connected to the fixed seat sleeve 21 corresponding to the punching hole 23, and the punch 24 and the inner diameter of the guide sleeve 33 are axially slidably matched. Preferably, the guide sleeve 33 includes a positioning end 34 for connecting to the fixed seat sleeve 21 and an extension end 35 coaxially arranged with the positioning portion, and a fixed ear plate 36 is provided on the guide sleeve 33. When in use, the guide sleeve 33 is sleeved in the punching hole 23 through the positioning portion, and is fixedly connected to the fixed seat sleeve 21 through the fixed ear plate 36, and the extension portion is reserved outside the fixed seat sleeve 21. Compared with the above embodiment, this embodiment simplifies the guide structure and reduces the volume of the guide structure, so that it can be applied to the punching operation of the energy absorption box workpiece with a relatively close hole position, eliminating the trouble of punching the energy absorption box workpiece in a unified process, and ensuring the operation efficiency.
[0031] Preferably, the guide sleeve 33 is made of Cr12MoV material and is quenched to ensure the strength and wear resistance of the guide sleeve 33. The fixed seat sleeve 21 is preferably made of Q235 material.
[0032] Furthermore, the stamping mechanism also includes an ejection structure, which is used to perform an ejection action on the stamped energy absorption box to realize the automatic ejection of the energy absorption box workpiece. The ejection structure includes an ejector rod 26 set corresponding to the energy absorption box, and the ejection end of the ejector rod 26 is telescopically connected to the bottom of the accommodation space formed by the fixed seat cover 21 and the stamping die 22. The tail end of the ejector rod 26 is connected to the cylinder 27 to obtain the power of the ejection action of the ejector rod 26. The ejection operation of the energy absorption box workpiece is completed by driving the ejection action of the ejector rod 26 by the cylinder 27, which reduces the labor intensity and improves the work efficiency.
[0033] Furthermore, the stamping mechanism also includes a chip removal structure 28 for discharging stamping waste. The chip removal structure 28 is a discharge pipe connecting the fixed seat sleeve 21 and the bottom of the stamping die 22, which facilitates the timely discharge of waste.
[0034] The above disclosure is only a specific embodiment of the present patent, but the present patent is not limited thereto. For ordinary technicians in this field, without departing from the principle of the present invention, the deformation made should be deemed to belong to the protection of the present invention.
Claims
1. An energy absorption box punching device, characterized in that: The invention comprises a frame (1), wherein a punching mechanism for punching an energy absorption box workpiece is arranged on the frame (1), wherein the punching mechanism comprises a fixed seat cover (21) for fixing the energy absorption box workpiece, wherein a punching die (22) is arranged inside the fixed seat cover (21), wherein a receiving space for placing the energy absorption box workpiece is formed between the fixed seat cover (21) and the punching die (22), wherein punching holes (23) are provided on the fixed seat cover (21) and the punching die (22) corresponding to the hole positions to be processed of the energy absorption box, wherein a punch (24) is movably connected inside the punching hole (23), wherein the punch (24) is provided with power for reciprocating motion through a hydraulic system (25).
2. The energy absorption box punching device according to claim 1, characterized in that: A guide structure is provided corresponding to the punch (24) to improve the movement accuracy of the punch (24).
3. The energy absorption box punching device according to claim 2, characterized in that: The guide structure comprises a sliding block (31) fixedly connected to the punch (24); the sliding block (31) is slidably connected to a linear sliding seat (32); and the sliding seat is fixedly connected to the frame body (1).
4. The energy absorption box punching device according to claim 2, characterized in that: The guide structure is a guide sleeve (33) provided corresponding to the punch (24); the guide sleeve (33) is fixedly connected to the fixed seat sleeve (21) corresponding to the punch hole (23); the punch (24) and the guide sleeve (33) are axially slidably matched with each other in the inner diameter.
5. The energy absorption box punching device according to claim 4, characterized in that: The guide sleeve (33) comprises a positioning end (34) for connecting to a fixed seat sleeve (21) and an extension end (35) coaxially arranged with the positioning portion. A fixing ear plate (36) is arranged on the guide sleeve (33).
6. The energy absorption box punching device according to claim 1, characterized in that: The punching mechanism further comprises an ejection structure for ejecting the punched energy absorption box, the ejection structure comprising an ejector rod (26) arranged corresponding to the energy absorption box, the ejection end of the ejector rod (26) being telescopically connected to the bottom of a receiving space formed by a fixed seat cover (21) and a punching die (22), and the tail end of the ejector rod (26) being connected to a cylinder (27) to obtain power for the ejection action of the ejector rod (26).
7. The energy absorption box punching device according to claim 1, characterized in that: The punching mechanism further comprises a chip removal structure (28) for discharging punching waste, wherein the chip removal structure (28) is a discharge pipe connecting the fixed seat sleeve (21) and the bottom of the punching die (22).
8. The energy absorption box punching device according to claim 4, characterized in that: The guide sleeve (33) is made of Cr12MoV material and is quenched.
9. The energy absorption box punching device according to claim 1, characterized in that: The material of the fixed seat cover (21) is Q235.
Citation Information
Cited By
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