Forced demolding mechanism for movable insert of sliding block
Through the design of the forced removal mechanism of the slider movable insert, the problems of low mold release efficiency and easy product damage are solved, and an efficient and stable mold release process is achieved, which improves the injection molding efficiency and product qualification rate, and avoids waste of costs. .
Patent Information
- Application Number
- CN202323486353.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2033-12-20
AI Technical Summary
Existing injection molds are inefficient during the demolding process and are prone to damage, which affects the pass rate and increases costs.
A slider movable insert strong removal mechanism is designed, including a first template, a second template, a slider, a driving mechanism and a movable insert. Through the sliding of the slider in the slide groove and the coordination of the movable insert, the slider can realize the The product's lateral core removal is demolded, and the mold release process is completed by the coordination of the limit groove and the through groove.
It improves injection molding efficiency, reduces the risk of product damage, improves product qualification rate, avoids cost waste, and makes the working process more stable and maintenance more convenient through pure mechanical mechanisms.
Smart Images

Figure CN222346190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technology of mold field, in particular to a sliding block movable insert forced release mechanism. Background Art
[0002] Molds are various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping and other methods. In short, molds are tools used to make molded objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the object by changing the physical state of the molded material. It is known as the "mother of industry".
[0003] With the rapid development of the manufacturing industry, the structure of injection molded products is becoming more and more complex. If the demolding process is completed only by opening the upper and lower molds, not only will the product removal process be more troublesome, affecting the efficiency of the injection molding process, but the product is also easily damaged in the process of removing the product, affecting the qualified rate of the product injection molding and causing a waste of costs; therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content
[0004] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a slider movable insert forced release mechanism, which can effectively solve the problems of low injection efficiency, low pass rate and easy cost waste of existing injection molds.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A mechanism for forcing a movable insert of a slider to be released comprises a first template, a second template, a slider, a driving mechanism and a movable insert; a sliding groove extending up and down is provided in the first template, a mold core is provided in the sliding groove, and a mold cavity is provided in the mold core; the second template can be opened and closed at the side of the first template and covers the side opening of the sliding groove; the slider can be slidably arranged in the sliding groove and is located above the mold core, a limiting groove extending up and down is provided in the slider, and a through groove penetrating the lower end surface of the slider is provided at the lower bottom of the limiting groove, a groove matching the product is provided at the lower end opening of the through groove, and the groove is connected to the mold cavity; the driving mechanism is provided on the first template and drives the slider to move up and down; the movable insert is provided on the slider and moves up and down with the slider, the upper end of the movable insert has a limiting piece matching the limiting groove, the lower end of the movable insert extends inwardly into the groove through the through groove, and the lower end of the movable insert has a connecting head matching the product.
[0007] As a preferred solution, a shovel and a shovel wear-resistant block are provided on the second template. The shovel is fixedly mounted on the second template and moves back and forth with the second template; the shovel wear-resistant block is fixed on the shovel and moves back and forth with the shovel. The shovel wear-resistant block moves back and forth in the slide groove and rests against the upper end surface of the slider.
[0008] As a preferred solution, the shovel wear-resistant block is arranged obliquely, and correspondingly, the upper end surface of the sliding block is provided with an obliquely arranged guide surface, and the guide surface cooperates with the shovel wear-resistant block.
[0009] As a preferred embodiment, a slider wear block is provided at the bottom of the slide groove, and guide blocks are provided on the left and right side walls of the slide groove. The bottom of the guide block and the bottom of the slide groove form a guide groove, and the left and right side walls of the slider extend outward to form a guide portion that cooperates with the guide groove.
[0010] As a preferred solution, the driving mechanism is a cylinder.
[0011] As a preferred solution, the mold cavities are four in number and arranged at intervals in the transverse direction. Correspondingly, the movable inserts are also four in number and each movable insert is arranged on the side of the corresponding mold cavity.
[0012] As a preferred solution, a T-slot is provided at the upper end of the slider, and a T-block matching the T-slot is provided at the output end of the driving mechanism. The driving mechanism drives the slider to move back and forth through the cooperation between the T-block and the T-slot.
[0013] As a preferred embodiment, the slider includes a slider seat and a slider insert, the limiting groove is formed by an integral inward recess at the bottom of the slider seat, the slider insert is arranged on the slider seat and covers the lower end opening of the limiting groove, and the aforementioned through groove and groove are arranged on the slider insert and connected to the limiting groove.
[0014] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0015] The movable insert is provided with a slider and a movable insert; and the slider can be slid back and forth up and down in the slide groove and is located above the mold core, the slider is provided with a limit groove extending up and down, and the lower bottom of the limit groove is provided with a through groove penetrating the lower end surface of the slider insert, the lower end opening of the through groove is provided with a groove matching the product, and the movable insert is provided on the slider and moves back and forth with the slider, the upper end of the movable insert is provided with a limit piece matching the limit groove, the lower end of the movable insert extends inwardly into the groove through the through groove, and the lower end of the movable insert is provided with a connecting head matching the product, so that it can move upward through the slider, first the lower end of the slider is separated from the product, and then the movable insert is driven to move upward through the cooperation of the limit piece and the limit groove, thereby completing the lateral core pulling and demoulding process of the product, facilitating the demoulding process of complex products, improving the overall injection molding efficiency, and at the same time, the product will not be damaged during the demoulding process, so that the product qualification rate is higher, avoiding cost waste, and through a purely mechanical mechanism, not only the working process is more stable, but also maintenance is more convenient.
[0016] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of a preferred embodiment of the utility model;
[0018] Figure 2 It is a partial assembly diagram of a preferred embodiment of the utility model;
[0019] Figure 3 This is another partial assembly diagram of a preferred embodiment of the utility model;
[0020] Figure 4 It is a cross-sectional schematic diagram of a preferred embodiment of the utility model.
[0021] Description of the accompanying drawings:
[0022] 10. First template 101, chute
[0023] 102, mold cavity 103, guide groove
[0024] 11. Mold core 12. Slider wear block
[0025] 13. Guide block 20, second template
[0026] 21. Shovel 22. Shovel wear block
[0027] 30. Slider 301. Limiting groove
[0028] 302, through slot 303, groove
[0029] 304, T-slot 31, guide surface
[0030] 32. Guide part 33. Slider seat
[0031] 34. Slider insert 40. Driving mechanism
[0032] 41. T-block 50. Movable insert
[0033] 51. Limiting member 52. Connecting head. DETAILED DESCRIPTION
[0034] Please refer to Figures 1 to 4 As shown, it shows the specific structure of a preferred embodiment of the utility model, which includes a first template 10, a second template 20, a slider 30, a driving mechanism 40 and a movable insert 50.
[0035] The first template 10 is provided with a slide groove 101 extending up and down, a mold core 11 is arranged in the slide groove 101, and a mold cavity 102 is arranged in the mold core 11; in the present embodiment, a slider wear block 12 is arranged at the bottom of the slide groove 101, and guide blocks 13 are arranged on the left and right side walls of the slide groove 101, and the bottom of the guide block 13 and the bottom of the slide groove 101 are surrounded to form a guide groove 103; the mold cavity 102 is four and arranged in a transverse interval.
[0036] The second template 20 can be opened and closed and arranged beside the first template 10 and covers the side opening of the slide groove 101; in this embodiment, a shovel 21 and a shovel wear-resistant block 22 are arranged on the second template 20, and the shovel 21 is fixedly mounted on the second template 20 and moves back and forth with the second template 20; the shovel wear-resistant block 22 is fixed on the shovel 21 and moves back and forth with the shovel 21, and the shovel wear-resistant block 22 moves back and forth in the slide groove 101 and rests on the upper end surface of the slider 30, and the shovel wear-resistant block 22 is used to limit the position of the slider 30 to avoid the slider 30 from sliding up and down during the injection molding process, thereby ensuring the stability of the injection molding process; the shovel wear-resistant block 22 is arranged obliquely.
[0037] The slider 30 can be slidably arranged in the slide groove 101 and is located above the mold core 11. The slider 30 has a limit groove 301 extending up and down, and the lower bottom of the limit groove 301 is provided with a through groove 302 that penetrates the lower end surface of the slider 30. The lower end opening of the through groove 302 is provided with a groove 303 that matches the product, and the groove 303 is connected to the mold cavity 102. In this embodiment, the upper end surface of the slider 30 is provided with an obliquely arranged guide surface 31, and the guide surface 31 cooperates with the shovel wear-resistant block 22 to ensure the limiting force of the shovel wear-resistant block 22 when limiting the slider 30. The left and right sides of the slider 30 The two side walls integrally extend outward to form a guide portion 32 that cooperates with the guide groove 103. The guide block 13 and the slider wear-resistant block 12 are used to limit the slider 30 to ensure the stability of the slider 30 during the sliding process; a T-shaped groove 304 is provided at the upper end of the slider 30; the slider 30 includes a slider seat 33 and a slider insert 34, and the limiting groove 301 is formed by an integral inward concave shape at the bottom of the slider seat 33. The slider insert 34 is arranged on the slider seat 33 and covers the lower end opening of the limiting groove 301. The aforementioned through groove 302 and groove 303 are arranged on the slider insert 34 and are connected to the limiting groove 301.
[0038] The driving mechanism 40 is arranged on the first template 10 and drives the slider 30 to move up and down. In the present embodiment, the driving mechanism 40 is a cylinder. A T-block 41 cooperating with the T-slot 304 is arranged at the output end of the driving mechanism 40. The driving mechanism 40 drives the slider 30 to move back and forth through the cooperation between the T-block 41 and the T-slot 304.
[0039] The movable insert 50 is arranged on the slider 30 and moves back and forth with the slider 30. The upper end of the movable insert 50 has a limit piece 51 that cooperates with the limit groove 301. The lower end of the movable insert 50 extends inward into the groove 303 through the through groove 302. The lower end of the movable insert 50 has a connecting head 52 that cooperates with the product. In this embodiment, the movable insert 50 is also arranged in four horizontal directions, and each movable insert 50 is arranged on the side of the corresponding mold cavity 102, so that it can complete the injection molding and core pulling and demolding process of four products at the same time, further improving the efficiency of injection molding.
[0040] The working principle of this embodiment is described in detail as follows:
[0041] During operation, the demoulding mechanism is first set on the external mold, and the driving mechanism 40 is connected to the external controller. At this time, the upper mold first drives the second template 20 to move, and drives the shovel 21 and the shovel wear-resistant block 22 to move through the second template 20, and makes the shovel wear-resistant block 22 leave the upper end surface of the slider 30, and then the driving mechanism 40 drives the slider 30 to move upward, and drives the slider seat 33 and the slider insert 34 to move upward at the same time, and makes the product detach from the groove 303. At this time, the position of the movable insert 50 remains unchanged until the lower end surface of the limit member 51 abuts against the lower bottom surface of the limit groove 301. At this time, the slider 30 drives the movable insert 50 to move upward. At this time, the product has detached from the groove 303, so the product can be opened outward, so that the slider insert 50 is also completely detached from the product, completing the core pulling process.
[0042] The design focus of the utility model is that a slider and a movable insert are provided; and the slider can be slid back and forth up and down in the slide groove and is located above the mold core, a limit groove extending up and down is provided in the slider, and the lower bottom of the limit groove is provided with a through groove penetrating the lower end surface of the slider insert, the lower end opening of the through groove is provided with a groove matched with the product, and the movable insert is provided on the slider and moves back and forth with the slider, the upper end of the movable insert is provided with a limit piece matched with the limit groove, the lower end of the movable insert extends inwardly into the groove through the through groove, and the lower end of the movable insert is provided with a connecting head matched with the product, so that it moves upward through the slider, the lower end of the slider is separated from the product first, and then the movable insert is driven to move upward through the cooperation of the limit piece and the limit groove, thereby completing the lateral core pulling and demoulding process of the product, facilitating the demoulding process of complex products, improving the overall injection molding efficiency, and at the same time, the product will not be damaged during the demoulding process, so that the product qualification rate is higher, and the waste of cost is avoided. Through a purely mechanical mechanism, not only the working process is more stable, but also maintenance is more convenient.
[0043] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A sliding block movable insert forced release mechanism, characterized in that: The invention comprises a first template, a second template, a slider, a driving mechanism and a movable insert; a sliding groove extending up and down is provided in the first template, a mold core is arranged in the sliding groove, and a mold cavity is provided in the mold core; the second template can be opened and closed and is arranged at the side of the first template and covers the side opening of the sliding groove; the slider can be slidably arranged in the sliding groove and is located above the mold core, a limiting groove extending up and down is provided in the slider, and a through groove penetrating the lower end surface of the slider is provided at the lower bottom of the limiting groove, a groove matching with the product is provided at the lower end opening of the through groove, and the groove is connected with the mold cavity; the driving mechanism is arranged on the first template and drives the slider to move up and down; the movable insert is arranged on the slider and moves up and down with the slider, the upper end of the movable insert has a limiting member matching with the limiting groove, the lower end of the movable insert extends inward into the groove through the through groove, and the lower end of the movable insert has a connecting head matching with the product.
2. The slider movable insert forced release mechanism according to claim 1, characterized in that: The second template is provided with a shovel and a shovel wear-resistant block. The shovel is fixedly mounted on the second template and moves back and forth with the second template; the shovel wear-resistant block is fixed on the shovel and moves back and forth with the shovel. The shovel wear-resistant block moves back and forth in the slide groove and rests against the upper end surface of the slider.
3. The slider movable insert forced release mechanism according to claim 2, characterized in that: The wear-resistant block of the shovel machine is arranged obliquely, and correspondingly, the upper end surface of the sliding block is provided with an obliquely arranged guide surface, and the guide surface cooperates with the wear-resistant block of the shovel machine.
4. The slider movable insert forced release mechanism according to claim 1, characterized in that: A slider wear block is arranged at the bottom of the slide groove, and guide blocks are arranged on the left and right side walls of the slide groove. The bottom of the guide block and the bottom of the slide groove are surrounded to form a guide groove, and the left and right side walls of the slider extend outward to form a guide part cooperating with the guide groove.
5. The slider movable insert forced release mechanism according to claim 1, characterized in that: The driving mechanism is a cylinder.
6. The slider movable insert forced release mechanism according to claim 1, characterized in that: The mold cavities are arranged in four lateral intervals, and correspondingly, the movable inserts are also arranged in four lateral intervals, and each movable insert is arranged on the side of the corresponding mold cavity.
7. The slider movable insert forced release mechanism according to claim 1, characterized in that: A T-shaped slot is provided at the upper end of the slider, and a T-shaped block matched with the T-shaped slot is provided at the output end of the driving mechanism. The driving mechanism drives the slider to move back and forth through the cooperation between the T-shaped block and the T-shaped slot.
8. The slider movable insert forced release mechanism according to claim 1, characterized in that: The slider includes a slider seat and a slider insert. The limiting groove is formed by an integral inward concave shape from the bottom of the slider seat. The slider insert is arranged on the slider seat and covers the lower end opening of the limiting groove. The aforementioned through groove and groove are arranged on the slider insert and are connected to the limiting groove.