Combined bottle preform high-speed taking-out and cooling device
By designing a high-speed extraction and cooling device for combined bottle embryos in PET injection molding equipment, using the design of separate cooling stations, rapid extraction and full cooling are achieved, and the stress removal, appearance and sealing problems caused by high bottle embryos are solved, thus improving the It has a cooling effect and is suitable for the needs of high-speed blowing bottle production lines.
Patent Information
- Application Number
- CN202323364764.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2033-12-08
AI Technical Summary
In existing PET injection molding equipment, the accelerated bottle molding cycle leads to an increase in temperature, affecting stress removal, product appearance and sealing, and the combined bottle molding equipment on the market has poor cooling effect.
Design a combination of bottle preform high-speed removal and cooling device, adopts a quick removal device and a multi-station cooling conveying device. By separating the cooling station, fewer cooling stations are arranged on the front end to quickly remove the product, and multiple cooling stations are arranged on the back end. The station can achieve rapid cooling with full cooling.
It effectively solves the problems of stress removal, appearance deformation and sealing caused by high bottle preform temperature, improves the cooling effect, is suitable for the ultra-large cavity production line with a small-groutine heavy-speed cycle, and is suitable for the needs of high-speed blowing bottle production line.
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Figure CN222346194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of combined bottle preforms, in particular to a high-speed taking out and cooling device for combined bottle preforms. Background Art
[0002] With the development of industrial technology, domestic and foreign food and beverage manufacturers are increasingly competing fiercely, and have higher requirements for the stability, efficiency, and energy consumption of PET injection molding equipment. The core of high efficiency is reflected in the faster and faster product molding cycle. However, the faster molding cycle will inevitably lead to a reduction in the cooling time of the product in the mold, which will lead to an increase in the temperature of the preform out of the mold.
[0003] In the PET injection molding industry, high preform temperature is a serious technical problem, which mainly leads to the following problems:
[0004] 1. The stress cannot be removed in time, affecting the use of the rear-end bottle blowing;
[0005] 2. The preforms are packed at high temperatures, causing the preforms to be squeezed and deformed, affecting the product appearance and size parameters;
[0006] 3. The temperature of the preform is high. After extrusion, the bottle mouth is prone to deformation or even cracks, affecting the sealing of the product.
[0007] In order to speed up the cooling of the preform, the common practice is to lower the mold cooling water temperature, introduce chilled water at about 12 degrees Celsius to accelerate the molding and cooling of the preform, and introduce a multi-station mold cooling robot to use the same chilled water to cool the outer surface of the preform. However, as the cycle is further compressed, the cooling effect of the above methods is increasingly limited. In summary, the combined preform equipment on the market has the problem of poor cooling effect. Utility Model Content
[0008] In order to overcome the deficiencies of the prior art, one of the purposes of the present invention is to provide a combined preform high-speed removal and cooling device, which can solve the problem of poor cooling effect.
[0009] One of the purposes of the utility model is achieved by the following technical solution:
[0010] A combined preform high-speed removal and cooling device comprises a quick removal device, a multi-station cooling and conveying device arranged along the rear end of the quick removal device, a suction device (4), and a Y-axis driving device (6); the quick removal device comprises an X1-axis removal device (1), a driving device (2), and a first frame (3); a cooling station is arranged on the X1-axis removal device (1); the X1-axis removal device (1) and the driving device (2) are arranged on the first frame (3); the multi-station cooling and conveying device comprises a multi-station cooling and conveying device (7), a C1-axis driving device (8), a second frame (9), and an X2-axis driving device (10); A multi-station cooling and conveying device (7), a C1 axis driving device (8), and an X2 axis driving device (10) are arranged on the X2 axis driving device (10); the suction device (4) sucks the bottle embryo, the Y axis driving device (6) is movably and fixedly connected to the suction device (4) and drives the suction device (4) to move, the C1 axis driving device (8) drives the suction device (4) to rotate, the C1 axis driving device (8) drives the multi-station cooling and conveying device (7) to rotate, and the X2 axis driving device (10) is used to drive the stations in the multi-station cooling and conveying device (7) to align with the stations in the suction device (4).
[0011] Furthermore, when in the empty position alignment state, the suction device (4) sucks the preform, the Y-axis driving device (6) drives the suction device (4) to move along the negative direction of the Y-axis to the middle position, the C1-axis driving device (8) drives the suction device (4) to rotate toward the multi-station cooling and conveying device (7), and the X2-axis driving device (10) drives the multi-station cooling and conveying device (7) to operate, so that the vacant cooling station of the multi-station cooling and conveying device (7) is aligned with the station in the suction device (4) that sucks the full preform.
[0012] Furthermore, when in the aligned suction state, the Y-axis driving device (6) drives the suction device (4) to move along the negative direction of the Y-axis to a certain distance from the multi-station cooling and conveying device (7), so that a part of the bottle preform enters the vacant cooling station of the multi-station cooling and conveying device (7), and moves a certain distance so that the vacant cooling station of the multi-station cooling and conveying device (7) can smoothly suck the bottle preform on the suction device (4).
[0013] Furthermore, the X1-axis removal device (1) is located between the driving device (2) and the multi-station cooling and conveying device (7).
[0014] Furthermore, the suction device (4) is located between the X1-axis removal device (1) and the multi-station cooling and conveying device (7).
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The C1 axis drive device (8) drives the multi-station cooling and conveying device (7) to rotate, and the X2 axis drive device (10) is used to drive the stations in the multi-station cooling and conveying device (7) to align with the stations in the suction device (4). The device of the present application is used to separate the cooling stations, that is, fewer cooling stations are arranged at the front end, so that the product can be taken out and properly cooled in a shorter time, and multiple cooling stations are arranged at the rear end, and the bottle embryo is fully cooled at the rear cooling station, so as to perfectly fit the large-scale production line with small gram weight and fast cycle and large number of cavities, so as to meet the requirements of the high-speed bottle blowing production line at the rear end, and solve the problem of poor cooling effect.
[0017] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of a preferred embodiment of the combined preform high-speed removal and cooling device of the utility model;
[0019] Figure 2 for Figure 1 Another stereoscopic view of the combined preform high-speed removal and cooling device;
[0020] Figure 3 It is a front view in a state of empty alignment;
[0021] Figure 4 for Figure 3 The rear view of the combined preform high-speed removal and cooling device shown;
[0022] Figure 5 It is a front view in the counter-position suction state;
[0023] Figure 6 for Figure 5 The rear view of the combined preform high-speed removal and cooling device shown;
[0024] Figure 7 for Figure 1 A side view of the combined preform high-speed removal and cooling device is shown.
[0025] In the figure: 1. X1-axis removal device; 2. Driving device; 3. First frame; 4. Suction device; 6. Y-axis driving device; 7. Multi-station cooling and conveying device; 8. C1-axis driving device; 9. Second frame; 10. X2-axis driving device. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0027] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0029] See also Figure 1-27. A combined preform high-speed removal and cooling device, comprising a quick removal device, a multi-station cooling and conveying device arranged along the rear end of the quick removal device, a suction device 4, and a Y-axis driving device 6. The quick removal device comprises an X1-axis removal device 1, a driving device 2, and a first frame 3. A cooling station is arranged on the X1-axis removal device 1. The X1-axis removal device 1 and the driving device 2 are arranged on the first frame 3; the multi-station cooling and conveying device comprises a multi-station cooling and conveying device 7, a C1-axis driving device 8, a second frame 9, and an X2-axis driving device The device 10, the multi-station cooling and conveying device 7, the C1 axis driving device 8, and the X2 axis driving device 10 are arranged on the X2 axis driving device 10; the suction device 4 sucks the bottle preform, the Y axis driving device 6 is connected to the suction device 4 for movement and fixation and drives the suction device 4 to move, the C1 axis driving device 8 drives the suction device 4 to rotate, the C2 axis driving device 8 drives the multi-station cooling and conveying device 7 to rotate, and the X2 axis driving device 10 is used to drive the stations in the multi-station cooling and conveying device 7 to align with the stations in the suction device 4. The device of the present application is used to separate the cooling stations, that is, fewer cooling stations are arranged at the front end to take out the product in a shorter time and cool it properly, and multiple cooling stations are arranged at the rear end, and the bottle preform is fully cooled at the rear cooling station, so as to perfectly fit the large-scale production line with a large number of cavities with small gram weight and fast cycle, so as to meet the requirements of the high-speed bottle blowing production line at the rear end, and solve the problem of poor cooling effect.
[0030] Specifically, the following states are presented:
[0031] 1. When in the empty alignment state, please refer to Figure 3-4 , the suction device 4 sucks the preform, the Y-axis driving device 6 drives the suction device 4 to move to the middle position along the negative direction of the Y-axis, the C1-axis driving device 8 drives the suction device 4 to rotate toward the multi-station cooling and conveying device 7, and the X2-axis driving device 10 drives the multi-station cooling and conveying device 7 to operate, so that the vacant cooling station of the multi-station cooling and conveying device 7 is aligned with the station in the suction device 4 that sucks the full preform.
[0032] 2. When in the alignment suction state, the Y-axis driving device 6 drives the suction device 4 to move a certain distance along the negative direction of the Y-axis to the multi-station cooling and conveying device 7, so that a part of the bottle preform enters the vacant cooling station of the multi-station cooling and conveying device 7, and moves a certain distance so that the vacant cooling station of the multi-station cooling and conveying device 7 can smoothly absorb the bottle preform on the suction device 4.
[0033] 3. Following the previous step, please refer to Figure 5-6After the multi-station cooling and conveying device 7 absorbs the preform, the Y-axis driving device 6 drives the absorbing device 4 to move to the middle position along the negative direction of the Y-axis, the C1-axis driving device 8 drives the absorbing device 4 to rotate toward the X1-axis taking-out device 1, and the X2-axis driving device 10 drives the multi-station cooling and conveying device 7 to move, so that the center of the station with the longest cooling time in the multi-station cooling and conveying device 7 is aligned with the center of the embryo placement position of the second rack 9, and the C2-axis driving device 8 drives the multi-station cooling and conveying device 7 to rotate to a horizontal level, and the preform with the longest cooling time is unloaded through program control; after the driving device 2 drives the X1-axis taking-out device 1 to quickly enter the mold along the X-axis direction to absorb the preform, the X1-axis taking-out device 1 quickly retreats and the mold is closed, and after the X1-axis taking-out device 1 is in place along the X-axis direction, the Y-axis driving device 6 drives the absorbing device 4 to move along the positive direction of the Y-axis to approach the X1-axis taking-out device 1, ready to absorb the preform on the cooling station of the X1-axis taking-out device 1, and so on.
[0034] Preferably, the X1-axis extraction device 1 is located between the driving device 2 and the multi-station cooling and conveying device 7. The suction device 4 is located between the X1-axis extraction device 1 and the multi-station cooling and conveying device 7. The entire device has a novel structure, a clever design, strong applicability, and is easy to promote.
[0035] Specifically, with the rapid development of PET injection molding equipment, various manufacturers have a strong demand for high-speed production lines. For this reason, PET production equipment requires a faster cycle while ensuring a high number of cavities. The existing solution is to configure a cooling device with multiple stations on the manipulator that enters and exits the mold. However, due to the large number of mold cavities and the large structure, the manipulator equipped with a cooling device with multiple stations has a large moving part weight, and the time it takes to enter and exit the mold accounts for the entire cycle. Therefore, how to reduce the removal time and ensure the cooling effect of the product is a difficult problem. A combined high-speed bottle embryo removal and cooling device is configured with fewer cooling stations at the front end, making it lighter in weight, so it can ensure rapid entry and exit of the mold to remove the product. A suction device is arranged in the middle, and a cooling device with multiple stations is arranged at the rear end, that is, while the product is quickly taken out of the mold and subsequently transported, the cooling effect of the entire product is guaranteed, and the rear cooling station can be configured according to the maximum spacing of the mold. Cooling stations are arranged at the front and rear ends, which increases the number of cooling stations for the product. Compared with the existing cooling device with multiple stations arranged at the front end, the weight of the fast-moving part of the front end is greatly reduced, and the contradiction between the time occupied by the front end entering and exiting the mold and its own large mass that limits its speed is effectively solved, that is, the product can be quickly taken out while achieving better cooling effect, and provide a strong guarantee for accelerating the injection molding cycle of the product in the next step.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0037] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A combined preform high-speed removal and cooling device, comprising a quick removal device, a multi-station cooling and conveying device arranged along the rear end of the quick removal device, a suction device (4), and a Y-axis driving device (6), characterized in that: The quick take-out device comprises an X1-axis take-out device (1), a driving device (2), and a first frame (3); a cooling station is arranged on the X1-axis take-out device (1); and the X1-axis take-out device (1) and the driving device (2) are arranged on the first frame (3); The multi-station cooling and conveying device comprises a multi-station cooling and conveying device (7), a C1 axis driving device (8), a second frame (9), and an X2 axis driving device (10); the multi-station cooling and conveying device (7), the C1 axis driving device (8), and the X2 axis driving device (10) are arranged on the X2 axis driving device (10); The suction device (4) sucks the preform, the Y-axis driving device (6) is movably and fixedly connected to the suction device (4) and drives the suction device (4) to move, the C1-axis driving device (8) drives the suction device (4) to rotate, the C1-axis driving device (8) drives the multi-station cooling and conveying device (7) to rotate, and the X2-axis driving device (10) is used to drive the stations in the multi-station cooling and conveying device (7) to align with the stations in the suction device (4).
2. The device for high-speed removal and cooling of combined preforms according to claim 1, characterized in that: When in the empty position alignment state, the suction device (4) sucks the preform, the Y-axis driving device (6) drives the suction device (4) to move along the negative direction of the Y-axis to the middle position, the C1-axis driving device (8) drives the suction device (4) to rotate toward the multi-station cooling and conveying device (7), and the X2-axis driving device (10) drives the multi-station cooling and conveying device (7) to operate, so that the vacant cooling station of the multi-station cooling and conveying device (7) is aligned with the station in the suction device (4) that sucks the full preform.
3. The device for high-speed removal and cooling of assembled preforms according to claim 1, characterized in that: When in the aligned suction state, the Y-axis driving device (6) drives the suction device (4) to move along the negative direction of the Y-axis to a certain distance from the multi-station cooling and conveying device (7), so that a part of the bottle preform enters the vacant cooling station of the multi-station cooling and conveying device (7), and moves a certain distance so that the vacant cooling station of the multi-station cooling and conveying device (7) can smoothly suck the bottle preform on the suction device (4).
4. The device for high-speed removal and cooling of assembled preforms according to claim 1, characterized in that: The X1-axis removal device (1) is located between the driving device (2) and the multi-station cooling and conveying device (7).
5. The device for high-speed removal and cooling of assembled preforms according to claim 1, characterized in that: The suction device (4) is located between the X1-axis removal device (1) and the multi-station cooling and conveying device (7).