Tar residue box overturning and dumping device

By designing a tar residue box flipping and dumping device, the tar residue box can be automatically flipped and dumped, which solves the problem that existing equipment requires manual shoveling of tar residue, reduces labor costs and protects employee health.

CN222348203UActive Publication Date: 2025-01-14SHANDONG PROVINCE METALLURGICAL ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420456324.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-01-14
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

Existing tar residue treatment equipment requires manual shoveling of tar residue, which leads to environmental pollution, increases employment costs and has an adverse impact on the physical and mental health of employees.

Method used

Design a tar slag box flipping and dumping device that utilizes the flipping mechanism and automated control principles to realize automatic flipping and dumping of the tar slag box and reduce manual intervention.

Benefits of technology

It realizes the automatic processing of tar residue, reduces labor costs, protects employee health, simplifies equipment maintenance, and facilitates transformation on the existing basis.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222348203U_ABST
    Figure CN222348203U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of coal mine machinery, and particularly relates to an overturning and dumping device for a tar residue compartment, which supports and limits rotating shafts on the left side and the right side of the tar residue compartment by using rotating grooves on a left overturning bracket and a right overturning bracket, and controls the rotation of a driving gear by using a driving device. The driving gear is meshed with the driven gear on the rotating shaft on the left side of the tar residue box, so that the tar residue box is driven to rotate around the center of the rotating groove, and the dumping of the tar residues is realized. According to the utility model, the limiting sliding groove is matched with the sliding rod, so that the driving gear and the driven gear are kept in an engaged state, and the tar residue box is prevented from inclining in the rotating process to influence the dumping work.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of coal mine machinery, and in particular relates to a tar slag chamber overturning and dumping device. Background Art

[0002] The gas purification process in the coking industry produces tar residue as a byproduct, which is a hazardous waste and therefore needs to be treated and discharged harmlessly. Some domestic coking plants use ultracentrifugal technology to dry the tar residue, and the dried tar residue is loaded into the tar residue box, which is then transported by forklift to the coal preparation process and mixed with coking coal, ultimately achieving harmless treatment of the tar residue. However, the existing equipment can only place the tar residue box next to the tar residue bin, and then manually shovel the tar residue (dry) in the tar residue box into the tar residue bin. During this process, the tar residue is easily scattered and pollutes the surrounding environment; and the site is accompanied by an unpleasant tar smell, which will have an adverse effect on the employees' physical and mental health; it also greatly increases the workload, and the company's employment costs increase accordingly. Utility Model Content

[0003] The purpose of the utility model is to provide a tar slag box turning and dumping device, which uses mechanical and automatic control principles, is equipped with a special tar slag box, and can realize the process of automatically turning the tar slag box and dumping the tar slag (dry) in the box. This process does not require manual shoveling, reduces the company's employment costs, and protects the physical and mental health of employees; and the equipment has a simple structure and is easy to maintain, which is convenient for coking plants to transform and add to the existing tar slag bin.

[0004] The utility model adopts the following technical solutions to solve the technical problems: a tar slag chamber overturning and dumping device, comprising a overturning mechanism and a tar slag chamber;

[0005] The flip mechanism comprises a left flip bracket, a right flip bracket and a driving device, a flip space matching the tar slag chamber is arranged between the left flip bracket and the right flip bracket, a rotating groove opening upward is symmetrically arranged on the upper ends of the left flip bracket and the right flip bracket, an annular limiting sliding groove coaxial with the rotating groove and a rotatable driving gear are arranged on the left flip bracket, and an inlet is arranged at one end of the limiting sliding groove;

[0006] The left and right sides of the tar slag compartment are provided with rotating shafts matching the rotating grooves, the rotating shaft on the left side of the tar slag compartment is provided with a driven gear matching the driving gear, and the left side wall of the tar slag compartment is provided with a sliding rod matching the limit sliding groove;

[0007] The driving device is used to control the rotation of the driving gear.

[0008] Preferably, the turning space is located directly above the tar slag bin. The turning mechanism is located directly above the tar slag bin, and the turning and dumping process will not cause material spillage and pollute the environment.

[0009] Preferably, the driving gear is located directly below the rotating groove. The driving gear is arranged directly below the rotating groove to further support the tar slag box and prevent the tar slag box from shaking back and forth during the rotation process.

[0010] The utility model preferably further comprises a left guide plate arranged on the left side of the left flip bracket, the driving gear is located between the left flip bracket and the left guide plate, and the portion of the left guide plate located above the driving gear is arranged tilted outward relative to one side of the driving gear. Since the portion of the left guide plate located above the driving gear is arranged tilted outward relative to one side of the driving gear, the left guide plate can be used to guide the driven gear in the process of placing the rotating shaft into the rotating groove, so that it can mesh with the driving gear more accurately and quickly.

[0011] Preferably, the right flip bracket is provided with a support gear, and the rotating shaft on the right side of the tar slag box is provided with a limit gear matching the support gear. By providing the support gear on the right flip bracket and the limit gear matching the support gear on the rotating shaft on the right side of the tar slag box, the tar slag box can be more stable during the forward and backward flipping process.

[0012] The utility model preferably further comprises a right guide plate arranged on the right side of the right flip bracket, the support gear is located between the right flip bracket and the right guide plate, and the portion of the right guide plate located above the support gear is tilted outward relative to one side of the support gear. Since the portion of the right guide plate located above the support gear is tilted outward relative to one side of the driving gear, the right guide plate can be used to guide the limit gear in the process of placing the rotating shaft into the rotating groove, so that it can mesh with the support gear more accurately and quickly.

[0013] Preferably, the left flip bracket and the right flip bracket are symmetrically provided with guide surfaces connected to the rotating groove, and the guide surfaces are arranged upwardly and tilted relative to one side of the rotating groove. By symmetrically providing guide surfaces connected to the rotating groove on the left flip bracket and the right flip bracket, since the guide surfaces are arranged tilted, when the rotating shaft is placed in the rotating groove, the guide surfaces play a guiding role, prevent the placement from being skewed, and facilitate the meshing of the driving gear and the driven gear.

[0014] Preferably, the tar slag compartment is provided with a fork hole below the tar slag compartment. By providing the fork hole below the tar slag compartment, it is convenient for a forklift to transport the tar slag compartment.

[0015] Preferably, in the present utility model, the driving device comprises a driving motor.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model utilizes the rotating grooves on the left flip bracket and the right flip bracket to support and limit the rotating shafts on the left and right sides of the tar slag chamber, and utilizes the driving device to control the rotation of the driving gear. Since the driving gear is meshed with the driven gear on the rotating shaft on the left side of the tar slag chamber, the tar slag chamber is driven to rotate around the center of the rotating groove, thereby realizing the dumping of the tar slag.

[0017] The utility model utilizes the cooperation of the limit sliding groove and the sliding rod to keep the driving gear and the driven gear in a meshing state and prevent the tar slag box from deflecting during the rotation process to affect the dumping work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the tar slag compartment overturning and dumping device in the embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the left flip bracket in the embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the tar slag compartment in the embodiment of the utility model;

[0021] Figure 4 This is a reference diagram of the use state of the tar slag compartment turning and dumping device in the embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the dumping state of the tar slag compartment in the embodiment of the utility model;

[0023] In the figure, 1 is a tar slag compartment, 101 is a rotating shaft, and 102 is a fork hole;

[0024] 2 left flip bracket, 3 right flip bracket, 4 rotation slot, 5 limit sliding slot, 6 driving gear, 7 driven gear, 8 sliding rod, 9 left guide plate, 10 supporting gear, 11 limit gear, 12 right guide plate, 13 guide surface. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] like Figure 1 As shown, a tar slag chamber flipping and dumping device comprises a flipping mechanism and a tar slag chamber 1. A fork hole 102 is provided below the tar slag chamber 1. A sealing cover is provided above the tar slag chamber 1, and one side of the sealing cover is hinged to the box body of the tar slag chamber 1. When dumping the tar slag chamber 1, the sealing cover can be opened automatically.

[0027] like Figure 1 and Figure 2As shown, the flip mechanism includes a left flip bracket 2, a right flip bracket 3 and a driving device. A flip space matching the tar slag chamber 1 is provided between the left flip bracket 2 and the right flip bracket 3, and the flip space is located directly above the tar slag chamber. Rotation grooves 4 opening upward are symmetrically provided on the upper ends of the left flip bracket 2 and the right flip bracket 3. An annular limiting sliding groove 5 coaxial with the rotating groove 4 and a rotatable driving gear 6 are provided on the left flip bracket 2. The driving gear 6 is provided on the left flip bracket 2 through a bearing, and an inlet is provided at one end of the limiting sliding groove 5.

[0028] like Figure 3 As shown, the left and right sides of the tar residue chamber 1 are provided with rotating shafts 101 matching the rotating groove 4, the rotating shaft 101 on the left side of the tar residue chamber 1 is provided with a driven gear 7 matching the driving gear 6, and the left side wall of the tar residue chamber 1 is provided with a sliding rod 8 matching the limiting sliding groove 5.

[0029] The driving device is used to control the rotation of the driving gear 6. The driving device includes a driving motor. The driving motor is connected to the driving gear 6 through a coupling, and the forward and reverse rotation of the driving motor is controlled by an electric control box.

[0030] The driving gear 6 is located directly below the rotating groove 4 .

[0031] like Figure 1 As shown, the tar slag compartment flipping and dumping device also includes a left guide plate 9 arranged on the left side of the left flip bracket 2, the driving gear 6 is located between the left flip bracket 2 and the left guide plate 9, and the part of the left guide plate 9 located above the driving gear 6 is inclined outward relative to one side of the driving gear 6, and the gap between the left flip bracket 2 and the left guide plate 9 decreases from top to bottom.

[0032] A supporting gear 10 is rotatably provided on the right flip bracket 3 , and the supporting gear 10 is arranged on the right flip bracket 3 through a bearing. A limiting gear 11 matching the supporting gear 10 is provided on the rotating shaft 101 on the right side of the tar residue compartment 1 .

[0033] like Figure 1 As shown, the tar slag compartment flipping and dumping device also includes a right guide plate 12 arranged on the right side of the right flip bracket 3, the supporting gear 10 is located between the right flip bracket 3 and the right guide plate 12, and the portion of the right guide plate 12 located above the supporting gear 10 is tilted outward relative to one side of the supporting gear 10, and the gap between the right flip bracket 3 and the right guide plate 12 decreases from top to bottom.

[0034] like Figure 2As shown, the left flip bracket 2 and the right flip bracket 3 are symmetrically provided with guide surfaces 13 connected to the rotation groove 4, and the guide surfaces 13 are inclined upward relative to one side of the rotation groove 4, that is, the guide surfaces 13 gradually decrease in height from the opening side of the limiting sliding groove 5 to the side of the rotation groove 4.

[0035] Working principle: Figure 4 and Figure 5 As shown, the tar slag chamber 1 is forked into the turning space by a forklift, the rotating grooves 4 on the left and right sides of the tar slag chamber 1 are placed into the rotating shaft 101, and the driving gear 6 and the driven gear 7 are meshed, and at the same time, the sliding rod 8 on the left side wall of the tar slag chamber 1 is placed into the entrance of one end of the limiting sliding groove 5.

[0036] The driving motor is used to drive the active gear 6 to rotate, thereby driving the tar slag chamber 1 to rotate around the axis of the rotating trough 4. When the tar slag chamber 1 is turned over, due to the effect of gravity, the sealing cover on the upper part of the chamber rotates along the hinge to open, and the tar slag (dry) in the chamber slides into the tar slag bin below.

[0037] During the flipping process, the sliding rod 8 rotates synchronously in the limiting sliding groove 5 to prevent the driven gear 7 from not meshing tightly with the driving gear 6, thereby preventing the grinding wheel from occurring, and also preventing the tar slag box 1 from tilting and flipping.

Claims

1. A tar slag chamber turning and dumping device, characterized in that: It comprises a turning mechanism and a tar residue compartment (1); The turning mechanism comprises a left turning bracket (2), a right turning bracket (3) and a driving device, a turning space matching the tar slag compartment (1) is arranged between the left turning bracket (2) and the right turning bracket (3), a rotating groove (4) opening upward is symmetrically arranged on the upper ends of the left turning bracket (2) and the right turning bracket (3), an annular limiting sliding groove (5) coaxial with the rotating groove (4) and a rotatable driving gear (6) are arranged on the left turning bracket (2), and an inlet is arranged at one end of the limiting sliding groove (5); The left and right sides of the tar slag chamber (1) are provided with rotating shafts (101) matching the rotating groove (4); the rotating shaft (101) on the left side of the tar slag chamber (1) is provided with a driven gear (7) matching the driving gear (6); and the left side wall of the tar slag chamber (1) is provided with a sliding rod (8) matching the limiting sliding groove (5); The driving device is used to control the rotation of the driving gear (6).

2. The tar slag chamber turning and dumping device according to claim 1 is characterized in that: The turning space is located directly above the tar residue bin.

3. The tar slag chamber turning and dumping device according to claim 1 is characterized in that: The driving gear (6) is located directly below the rotating groove (4).

4. The tar slag chamber turning and dumping device according to claim 1 is characterized in that: It also comprises a left guide plate (9) arranged on the left side of the left flip bracket (2), the driving gear (6) is located between the left flip bracket (2) and the left guide plate (9), and the portion of the left guide plate (9) located above the driving gear (6) is arranged tilted outward relative to one side of the driving gear (6).

5. The tar slag chamber turning and dumping device according to claim 1 is characterized in that: The right flip bracket (3) is provided with a supporting gear (10), and the rotating shaft (101) on the right side of the tar slag compartment (1) is provided with a limiting gear (11) matching the supporting gear (10).

6. The tar slag chamber turning and dumping device according to claim 5 is characterized in that: It also includes a right guide plate (12) arranged on the right side of the right flip bracket (3), the support gear (10) is located between the right flip bracket (3) and the right guide plate (12), and the portion of the right guide plate (12) located above the support gear (10) is arranged to be inclined outward relative to one side of the support gear (10).

7. The tar slag chamber turning and dumping device according to claim 1 is characterized in that: The left flip bracket (2) and the right flip bracket (3) are symmetrically provided with guide surfaces (13) connected to the rotation groove (4), and the guide surfaces (13) are arranged obliquely upward relative to one side of the rotation groove (4).

8. The tar slag chamber turning and dumping device according to claim 1 is characterized in that: A fork hole (102) is provided below the tar slag compartment (1).

9. The tar slag chamber turning and dumping device according to claim 1, characterized in that: The driving device comprises a driving motor.