Cement mortar leveling device
By designing a cement mortar leveling device with a vibration motor and roller, combined with a laser projection line and an infrared receiving device, the problems of low efficiency and unqualified quality in the cement mortar leveling process are solved, and efficient and automated construction is achieved, reducing the number of problems of low efficiency and unqualified quality in the cement mortar leveling process. Cost and duration.
Patent Information
- Application Number
- CN202420272946.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-04
AI Technical Summary
During the leveling process of existing cement mortar, there are problems such as low leveling efficiency, uncontrolled quality, hollowing, sanding and flatness, resulting in complex construction technology and high cost.
A cement mortar leveling device is designed, including a leveling plate and roller moving mechanism driven by a vibration motor, equipped with a laser projection line and an infrared receiving device. The leveling plate is driven by a vibration motor to evenly spread and scrape the cement mortar floor, and through Laser sensing automatically detects flatness to ensure construction quality.
It improves leveling efficiency, reduces labor intensity and labor costs, shortens construction period, and improves construction quality through automatic alarm function, realizing automated construction.
Smart Images

Figure CN222350161U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of construction engineering, and in particular to a cement mortar leveling device. Background Art
[0002] When laying cement mortar, it is necessary to level the cement mortar floor to make the floor flat. The current cement mortar floor leveling is usually done by workers using a scraper to repeatedly apply it to the floor for leveling. However, in the actual laying process, manual leveling is difficult to meet the construction process standards. There are often problems such as low leveling efficiency, repeated construction, and uncontrolled leveling quality. At the same time, there will also be quality problems such as hollowing, sanding, flatness exceeding the allowable value, and increased thickness of the leveling layer. To this end, the present application aims to provide a cement mortar leveling device that has solved the technical problems existing in traditional manual leveling. Utility Model Content
[0003] In order to overcome the technical problems described in the above background technology, the purpose of this application is to provide a cement mortar leveling device.
[0004] A cement mortar leveling device of the present application comprises:
[0005] A leveling mechanism, the leveling mechanism comprising a first bracket, a vibration motor is arranged inside the first bracket, and a leveling plate is arranged at the bottom of the first bracket;
[0006] A moving mechanism, the moving mechanism comprising a second bracket, the second bracket being arranged at the rear side of the first bracket, and rollers being arranged at both ends of the second bracket;
[0007] A driving mechanism is movably connected to the leveling mechanism and the moving mechanism respectively to provide power to the leveling mechanism and the moving mechanism.
[0008] As a preferred technical solution, the driving mechanism includes a third bracket and a storage lithium battery. The third bracket is arranged on the top of the first bracket, and the storage lithium battery is arranged in the third bracket.
[0009] As a preferred technical solution, a power switch button and a gear adjustment button are provided on the top of the third bracket.
[0010] As a preferred technical solution, heat dissipation grilles are provided at both ends of the third bracket.
[0011] As a preferred technical solution, the outer edge of the roller is provided with saw teeth.
[0012] As a preferred technical solution, the leveling plate and the bottom edge of the roller are flush.
[0013] As a preferred technical solution, laser projection devices are provided at both ends of the front side of the leveling plate, and a laser sensing device is provided in the third bracket.
[0014] As a preferred technical solution, an infrared receiving device is provided in the second bracket.
[0015] In summary, this application has the following technical effects:
[0016] The present application discloses a cement mortar leveling device, which includes a leveling mechanism, a moving mechanism, and a driving mechanism. The leveling mechanism includes a first bracket, a vibration motor is provided inside the first bracket, and a leveling plate is provided at the bottom of the first bracket; the moving mechanism includes a second bracket, the second bracket is provided at the rear side of the first bracket, and rollers are provided at both ends of the second bracket; the driving mechanism is movably connected to the leveling mechanism and the moving mechanism, respectively, to provide power to the leveling mechanism and the moving mechanism. With the above-mentioned cement mortar leveling device, on the basis of the power provided by the driving mechanism, the leveling mechanism is driven by the moving mechanism to perform a leveling operation, specifically, the leveling plate located at the bottom of the leveling mechanism performs a leveling operation on the cement mortar floor under the vibration action of the vibration motor to make the floor flat. The cement mortar leveling device of the present application can not only effectively reduce the height difference of the cement mortar floor and realize the leveling of cement mortar, but also improve the efficiency of the leveling operation, reduce labor intensity, effectively reduce labor costs, and shorten the construction period. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the present application or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 is a schematic diagram of the three-dimensional structure of a cement mortar leveling device provided in some embodiments;
[0019] Figure 2 is a schematic diagram of a three-dimensional structure of a cement mortar leveling device provided in some embodiments from another angle;
[0020] Figure 3 is a schematic diagram of a driving mechanism provided in some embodiments;
[0021] The meanings of the reference numerals are as follows:
[0022] 1-first bracket, 11-finding plate, 111-laser projection device;
[0023] 2-second bracket, 21-roller, 211-sawtooth, 22-infrared receiving device;
[0024] 3-third bracket, 31-storage lithium battery, 32-laser sensor, 33-heat dissipation grille. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in this embodiment to clearly and completely describe the technical solution in this embodiment. The present embodiment described herein is only for illustrative purposes and is not intended to limit the scope of protection of this application. Therefore, it should be understood that various modifications and changes can be made to this embodiment without departing from the scope of protection of this application.
[0026] In the description of this application, unless otherwise clearly specified and limited, the term "and / or" includes any and all combinations of one or more associated listed items. Unless otherwise specified or specified, the terms "connected", "fixed", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, an integral connection, an electrical connection, or a signal connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0027] Further, in the description of the present application, it should be understood that the directional words described in the present embodiment are described at the angles shown in the accompanying drawings and should not be understood as limiting the present embodiment. It should also be understood that in the context, when an element or feature is mentioned to be connected to another element (one or more), it can not only be directly connected to the other (one or more) elements, but also be indirectly connected to the other (one or more) elements through an intermediate element.
[0028] Before introducing the technical solution of this application, it is necessary to explain the creation background of the invention of this application. This application aims to provide a cement mortar leveling device, which can effectively reduce the height difference of the cement mortar floor, realize the leveling of cement mortar, and improve the leveling efficiency, reduce labor intensity, effectively reduce labor costs, and shorten the construction period.
[0029] For example embodiments of this application, please refer to Figures 1 to 3, a cement mortar leveling device is provided, which includes a leveling mechanism, a moving mechanism and a driving mechanism. The leveling mechanism includes a first bracket 1, a vibration motor is provided inside the first bracket 1, and a leveling plate 11 is provided at the bottom of the first bracket 1; the moving mechanism includes a second bracket 2, the second bracket 2 is provided at the rear side of the first bracket 1, and rollers 21 are provided at both ends of the second bracket 2; the driving mechanism is respectively connected to the leveling mechanism and the moving mechanism to provide power for the leveling mechanism and the moving mechanism. With the above-mentioned cement mortar leveling device, on the basis of the power provided by the driving mechanism, the leveling mechanism is driven by the moving mechanism to perform a leveling operation, specifically, the leveling plate 11 located at the bottom of the leveling mechanism performs a leveling operation on the cement mortar floor under the vibration action of the vibration motor, and under the action of the vibration of the leveling plate 11 driven by the vibration motor, the cement mortar is evenly spread, and the residual material is dispersed and the mortar is scraped flat under multiple automatic movements. This process is repeated until the cement mortar leveling operation is completed to make the floor flat.
[0030] In some embodiments, see Figure 3 The driving mechanism includes a third bracket 3 and a storage lithium battery 31. The third bracket 3 is arranged on the top of the first bracket 1, and the lithium battery is arranged in the third bracket 3. Specifically, the storage lithium battery 31 is arranged in the third bracket 3 to provide power to the moving mechanism and the leveling mechanism that are connected to the driving mechanism. The storage lithium battery 31 has a long cycle life (a detachable lithium battery is used to support long-term operation) to ensure that the cement mortar leveling device has the advantage of long-term operation. For further information, please refer to Figure 1 The third bracket 3 has heat dissipation grilles at both ends, and a heat dissipation grille 33 is provided so that the storage lithium battery 31 of the third bracket 3 can dissipate heat in time through the heat dissipation grille 33 when working.
[0031] In some embodiments, see Figures 1 to 3 The outer edge of the roller 21 is provided with saw teeth 211. The roller 21 with saw teeth 211 can increase the rolling friction between the roller 21 and the cement mortar floor, so that the cement mortar leveling device can move smoothly on the cement mortar floor. For further information, please refer to Figure 2 , the bottom edges of the leveling plate 11 and the roller 21 are flush, and such a design is adopted to make the leveling plate 11 contact the cement mortar floor to the greatest extent, that is, the contact area between the leveling plate 11 and the cement mortar floor is maximized, so as to enhance the leveling efficiency. As a preferred technical solution, a power switch button and a gear adjustment button are provided on the top of the third bracket 3. The power switch button is used to control the start and stop of the cement mortar leveling device, and the gear adjustment button is used to control the power of the vibration motor, and then control the vibration amplitude of the leveling plate 11, so as to adjust the operating efficiency of the cement mortar leveling device.
[0032] In some embodiments, see Figure 1 and Figure 3 , laser line projection devices 111 are provided at both ends of the front side of the leveling plate 11, and a laser sensing device 32 is provided in the third bracket 3. Specifically, when the cement mortar leveling device is turned on, the laser line projection device 111 is automatically turned on. The laser line projection devices 111 provided at both ends of the front side of the leveling plate 11 will project a green laser. If the laser sensing device 32 in the third bracket 3 receives a signal that the leveling surface is uneven, the laser line projection device 111 will automatically sound an alarm to remind the construction personnel that secondary leveling is required to meet the leveling requirements. As a preferred technical solution, an infrared receiving device 22 is provided in the second bracket 2, so that the construction personnel can control the direction and path of movement of the cement mortar leveling device through the infrared receiving device 22 in the second bracket 2 by means of a handheld remote control.
[0033] Specifically, the working principle of this application is as follows:
[0034] First, manually spread the cement mortar on the ground with a shovel to achieve a rough leveling effect, then move the cement mortar leveling device to the rough leveled cement mortar, turn on the power switch button on the device to start powering on, and then adjust the machine operation direction and path through the remote control, then the vibration motor and the moving mechanism receive power through the wires in the line transmission tube, and the lithium battery built into the battery box drives the vibrator to start vibrating up and down or left and right, and then the mobile device automatically moves in the set direction (the handheld remote control controls the direction and path of the cement mortar leveling device through the infrared receiver in the second bracket 2), and the cement mortar is evenly spread under the action of the vibration motor driving the leveling plate 11 to vibrate, and the excess material is dispersed and the mortar is scraped flat under multiple automatic movements. This goes back and forth until the entire construction is completed. In actual work, the gear adjustment button can be adjusted according to the implementation situation to change the vibration amplitude and frequency of the vibration motor.
[0035] In summary, it can be seen that the cement mortar leveling device of the present application has the following advantages:
[0036] 1. Aiming at the problems of low construction efficiency, complicated procedures, long construction period, etc., the cement mortar leveling device uses a storage lithium battery to drive a vibration motor to automatically complete the leveling, solving the problems of long construction period and low efficiency.
[0037] To save labor costs and improve construction efficiency;
[0038] 2. In order to solve the problems of low construction quality, hollowing, sanding, and low flatness, the cement mortar leveling device is equipped with a laser projection device to detect the flatness of the surface. If the flatness exceeds the allowable value, an alarm will sound automatically, which can solve the problem of low construction quality and achieve the purpose of improving construction quality and saving construction time.
[0039] 3. Aiming at the high labor cost and other problems, the cement mortar leveling device has simple installation and use methods, convenient operation, low technical difficulty, fast construction, and can achieve the purpose of automation of the cement mortar leveling device. It has good economic benefits.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A cement mortar leveling device, characterized in that: include: A leveling mechanism, the leveling mechanism comprising a first bracket, a vibration motor is arranged inside the first bracket, and a leveling plate is arranged at the bottom of the first bracket; A moving mechanism, the moving mechanism comprising a second bracket, the second bracket being arranged at the rear side of the first bracket, and rollers being arranged at both ends of the second bracket; A driving mechanism is movably connected to the leveling mechanism and the moving mechanism respectively to provide power to the leveling mechanism and the moving mechanism.
2. The cement mortar leveling device according to claim 1, characterized in that: The driving mechanism comprises a third bracket and a storage lithium battery. The third bracket is arranged on the top of the first bracket, and the storage lithium battery is arranged in the third bracket.
3. The cement mortar leveling device according to claim 2, characterized in that: A power switch button and a gear adjustment button are provided on the top of the third bracket.
4. The cement mortar leveling device according to claim 2, characterized in that: Both ends of the third bracket are provided with heat dissipation grilles.
5. The cement mortar leveling device according to claim 1, characterized in that: The outer edge of the roller is provided with saw teeth.
6. The cement mortar leveling device according to claim 1, characterized in that: The leveling plate is flush with the bottom edge of the roller.
7. The cement mortar leveling device according to claim 2, characterized in that: Laser projection devices are provided at both ends of the front side of the leveling plate, and a laser sensing device is provided in the third bracket.
8. The cement mortar leveling device according to claim 1, characterized in that: An infrared receiving device is arranged in the second bracket.