Shaping tunnel secondary lining steel bar construction trolley
By designing a support device on the tunnel two-lined steel bar construction trolley, the combined structure of handwheel, rotating shaft, bevel gear and threaded rod is used to solve the problem of arc-shaped steel bars fluttering, and the quality and safety of tunnel construction are improved.
Patent Information
- Application Number
- CN202421125739.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Arc and longitudinal steel bars are large in size and elastic in tunnel construction, which easily swings, which increases the installation difficulty and may poke the waterproof layer, affecting the quality of tunnel construction.
A fixed tunnel two-lined steel bar construction trolley is designed, including the support device at the top and side. Through the combined structure of handwheel, rotating shaft, bevel gear and threaded rod, stable support and shaping of arc-shaped steel bars is achieved to prevent throwing. move.
Effectively prevent arc-shaped steel bars from swinging during welding, avoid poking through the waterproof layer, and improve the quality and safety of tunnel construction.
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Figure CN222350719U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction, in particular to a second lining steel bar construction trolley for a shaped tunnel. Background Art
[0002] Tunnels account for a large proportion of highway, railway and water conservancy projects, and they are all control line projects for quality, progress and safety management. Among them, the secondary lining of the tunnel is an important part in the construction process of the tunnel project, and the quality of the secondary lining of the tunnel determines the safety of the tunnel. Since the arc-shaped steel bars and longitudinal steel bars are large in size and elastic, they are prone to swinging during the installation process. For example, as shown in a simple trolley for tunnel waterproofing and secondary lining steel bar construction with Chinese patent application number CN202222008687.6, it is welded by square steel, round steel pipe and stainless steel patterned anti-skid steel plate, with rollers arranged at the bottom for the trolley to travel, the top construction platform is used for waterproofing and secondary lining steel bar construction, and the walking platforms on both sides are used for workers to assist the personnel above to carry out waterproofing and secondary lining construction. The space under the trolley meets the space for the reverse transportation of the tunnel primary support construction materials, which can effectively reduce the time for setting up scaffolding, the overall structure is stable, the construction safety is guaranteed, the cost is low, the manufacturing materials are relatively conventional, and it has certain economic benefits. The promotion and use can produce better results.
[0003] However, the installation of curved steel bars is done by manually utilizing the elasticity of the steel bars themselves to form an arc shape on the outside of the tunnel, and then welding the curved steel bars. Since the curved steel bars and longitudinal steel bars are large in size and elastic, they are prone to swinging during the installation process, which not only increases the difficulty of installation, but also due to the narrow space in the tunnel, the steel bars can easily puncture the waterproof layer when swinging, affecting the quality of tunnel construction. Utility Model Content
[0004] In order to solve the problem that the arc-shaped steel bars and longitudinal steel bars proposed in the above background technology are large in size and elastic, and are prone to swinging, which increases the difficulty of installation, and the swinging steel bars can easily pierce the waterproof layer and affect the quality of tunnel construction, the utility model provides the following technical solutions:
[0005] A construction trolley for second lining steel bars of a shaped tunnel comprises a construction trolley, a frame of the construction trolley is provided with a working platform body for tunnel construction, a top of the construction trolley is provided with a support device 1 for supporting the steel bars at the top of the tunnel, and left and right sides of the construction trolley are provided with a support device 2 and a support device 3 for supporting the tunnel steel bars, and the support device 2 is located below the support device 3.
[0006] A working platform 1 for welding tunnel steel bars is fixedly installed on the top of the construction trolley, a working platform 2 for welding tunnel steel bars is arranged below the working platform 1, and a working platform 3 for welding tunnel steel bars is arranged below the working platform 2.
[0007] The support device 1 includes a support component 1 and a support component 2 for supporting the steel bars at the top of the tunnel. A driving component for driving the support component 1 and the support component 2 to synchronously support the steel bars at the top of the tunnel is arranged at the top of the construction trolley.
[0008] Furthermore, the driving assembly includes a rotating shaft arranged at the top of the construction trolley for rotation, a handwheel for driving the rotating shaft to rotate is fixedly installed on the left end of the rotating shaft, a bevel gear 1 for driving a supporting assembly 1 to support the steel bars at the top of the tunnel is fixedly installed on the shaft body of the rotating shaft, and a bevel gear 2 for driving a supporting assembly 2 to support the steel bars at the top of the tunnel is fixedly installed on the shaft body of the rotating shaft.
[0009] Furthermore, the support assembly 1 includes a fixed column fixedly installed on the top of the construction trolley, and a bevel gear 3 for meshing with the bevel gear 1 is arranged in the fixed column, and a threaded rod 1 for rotation is fixedly installed on the top of the bevel gear 3.
[0010] Furthermore, a movable plate 1 for moving up and down is threadedly connected to the rod body of the threaded rod 1, a connecting rod 1 for moving up and down is fixedly installed on the top of the movable plate 1, and a shaped angle steel 1 for supporting tunnel steel bars is fixedly installed on the top of the connecting rod 1.
[0011] Furthermore, the supporting device 2 includes a threaded rod 2 arranged in the working platform 2 for rotation, a bevel gear 5 is arranged on the rod body of the threaded rod 2, a bevel gear 4 for meshing with the threaded rod 2 is arranged above the threaded rod 2, and a transmission shaft 1 for driving the bevel gear 4 to rotate is fixedly installed at the top of the bevel gear 4.
[0012] Furthermore, a movable plate 2 for left and right movement is threadedly connected to the rod body of the threaded rod 2, a connecting rod 2 for left and right movement is fixedly installed on the right end of the movable plate 2, and a shaping angle steel 2 for supporting the tunnel reinforcement is fixedly installed on the right end of the connecting rod 2.
[0013] Furthermore, the supporting device three includes a threaded rod three arranged in the working platform three for rotation, a bevel gear seven is arranged on the rod body of the threaded rod three, a bevel gear six for meshing with the threaded rod three is arranged above the threaded rod three, and a transmission shaft two for driving the bevel gear six to rotate is fixedly installed at the top of the bevel gear six.
[0014] Furthermore, a movable plate three for moving left and right is threadedly connected to the rod body of the threaded rod three, a connecting rod three for moving left and right is fixedly installed on the right end of the movable plate three, and a shaping angle steel three for supporting the tunnel reinforcement is fixedly installed on the right end of the connecting rod three.
[0015] Furthermore, the bottom end of the construction trolley is fixedly mounted with walking rollers for driving the construction trolley to move, and there are four walking rollers, which are welded to the bottom end of the construction trolley in a rectangular array.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] By arranging the supporting device 1, the supporting device 2 and the supporting device 3, when the operator bundles and welds the annular steel bars of the tunnel, the operator can first drive the rotating shaft to rotate through the hand wheel, and under the meshing connection of the bevel gear 1 and the bevel gear 3, the threaded rod 1 and the rotating shaft can be rotated synchronously, and the movable plate 1 can be moved upward along the threaded rod 1, so that the shaped angle steel 1 can be controlled to support the steel bars on the top of the tunnel, and then the transmission shaft 1 can be rotated, and under the meshing connection of the bevel gear 4 and the bevel gear 5, the threaded rod 2 can be rotated; the movable plate 2 can be controlled to move rightward, so that the connecting rod 2 drives the shaped angle steel 2 to support the steel bars on the side wall of the tunnel, and finally the transmission shaft 2 can be rotated, and under the meshing connection of the bevel gear 6 and the bevel gear 7, the threaded rod 3 can be rotated; the movable plate 3 can be controlled to move rightward, so that the connecting rod 3 drives the shaped angle steel 3 to support the steel bars on the side wall of the tunnel, so as to prevent the annular steel bars from shaking when welding, and avoid the swing of the arc steel bars to damage the waterproof layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is the front view of the utility model;
[0020] Figure 3 This is a structural schematic diagram of a support device of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the second support device of the utility model;
[0022] Figure 5 This is a schematic diagram of the third structure of the support device of the utility model.
[0023] In the accompanying drawings, the names of the components represented by the reference numerals are listed as follows:
[0024] 100-construction trolley, 011-travel roller;
[0025] 200-working platform device, 210-working platform one, 220-working platform two, 230-working platform three;
[0026] 300-support device 1, 310-drive assembly, 311-hand wheel, 312-rotating shaft, 313-bevel gear 1, 314-bevel gear 2, 320-support assembly 1, 321-bevel gear 3, 322-threaded rod 1, 323-movable plate 1, 324-connecting rod 1, 325-shaped angle steel 1, 326-fixed column, 330-support assembly 2;
[0027] 400-support device 2, 410-transmission shaft 1, 420-bevel gear 4, 430-threaded rod 2, 440-bevel gear 5, 450-movable plate 2, 460-connecting rod 2, 470-shaped angle steel 2;
[0028] 500-support device three, 510-transmission shaft two, 520-bevel gear six, 530-threaded rod three, 540-bevel gear seven, 550-movable plate three, 560-connecting rod three, 570-shaped angle steel three. DETAILED DESCRIPTION
[0029] The preferred specific implementation methods for implementing the present utility model are described in detail below, and a clear and complete description is made in conjunction with the accompanying drawings.
[0030] See also Figure 1-Figure 5 The utility model provides a trolley for the construction of secondary lining steel bars of a shaped tunnel.
[0031] The utility model comprises a construction trolley 100, on the frame of which a working platform body 200 for constructing a tunnel is arranged, at the top of the construction trolley 100 a supporting device 1 300 for supporting the steel bars at the top of the tunnel is arranged, at the left and right sides of the construction trolley 100 a supporting device 2 400 and a supporting device 3 500 for supporting the steel bars of the tunnel are arranged, and the supporting device 2 400 is located below the supporting device 3 500.
[0032] The bottom end of the construction trolley 100 is fixedly installed with a walking roller 001 for driving the construction trolley 100 to move, and there are four walking rollers 001. The four walking rollers 001 are welded to the bottom end of the construction trolley 100 in a rectangular array, so that the four walking rollers 001 can be used to control the movement of the construction platform 100 according to the tunnel, and at the same time, it is convenient to bundle the steel bars on the top and side walls of the tunnel.
[0033] A working platform 1 210 for welding tunnel steel bars is fixedly installed on the top of the construction trolley 100, a working platform 2 220 for welding tunnel steel bars is arranged below the working platform 1 210, and a working platform 3 230 for welding tunnel steel bars is arranged below the working platform 2 220, so that the steel bars on the tunnel side wall can be quickly bundled using the working platform 1 210, the working platform 2 220 and the working platform 3 230.
[0034] The support device 300 includes a support component 1 320 and a support component 2 330 for supporting the steel bars at the top of the tunnel. A driving component 310 is provided at the top of the construction trolley 100 for driving the support component 1 320 and the support component 2 330 to synchronously support the steel bars at the top of the tunnel.
[0035] The driving assembly 310 includes a rotating shaft 312 arranged at the top of the construction trolley 100 for rotation, and the left and right ends of the rotating shaft 312 are connected to the frame of the construction trolley 100 through bearings to facilitate the rotation of the rotating shaft 312; a handwheel 311 for driving the rotating shaft 312 to rotate is fixedly installed on the left end of the rotating shaft 312, and a bevel gear 1 313 for driving the support assembly 1 320 to support the steel bars at the top of the tunnel is fixedly installed on the shaft body of the rotating shaft 312, and a bevel gear 2 314 for driving the support assembly 2 330 to support the steel bars at the top of the tunnel is fixedly installed on the shaft body of the rotating shaft 312.
[0036] The support assembly 320 includes a fixed column 326 fixedly installed on the top of the construction trolley 100, and a bevel gear 321 for meshing with the bevel gear 313 is arranged in the fixed column 326, and a threaded rod 322 for rotation is fixedly installed on the top of the bevel gear 321; a movable plate 323 for moving up and down is threadedly connected to the rod body of the threaded rod 322, and a connecting rod 324 for moving up and down is fixedly installed on the top of the movable plate 323, and there are four connecting rods 324, which are distributed in a linear array at the top of the movable plate 323, and the four connecting rods A 324 passes through the top of the fixed column 326; a fixed angle steel 325 for supporting the tunnel steel bars is fixedly installed on the top of the connecting rod 324; so that when it is necessary to bundle the steel bars on the top of the tunnel, the rotating shaft 312 can be driven to rotate by the hand wheel 311, and under the meshing connection of the bevel gear 313 and the bevel gear 321, the threaded rod 322 and the rotating shaft 312 can be rotated synchronously, and the movable plate 323 can be moved upward along the threaded rod 322, so that the fixed angle steel 325 can be controlled to support the steel bars on the top of the tunnel to prevent shaking when the steel bars are welded.
[0037] The supporting device 2 400 includes a threaded rod 2 430 arranged in the working platform 2 220 for rotation, a bevel gear 5 440 is arranged on the rod body of the threaded rod 2 430, a bevel gear 4 420 for meshing with the threaded rod 2 430 is arranged above the threaded rod 2 430, and a transmission shaft 1 410 for driving the bevel gear 420 to rotate is fixedly installed on the top of the bevel gear 420.
[0038] A movable plate 2 450 for moving left and right is threadedly connected to the rod body of the threaded rod 2 430, and a connecting rod 2 460 for moving left and right is fixedly installed on the right end of the movable plate 2 450, and a fixed angle steel 2 470 for supporting the tunnel steel bars is fixedly installed on the right end of the connecting rod 2 460; therefore, when it is necessary to bundle the steel bars on the tunnel side wall, the transmission shaft 1 410 can be rotated, and the threaded rod 2 430 can be rotated under the meshing connection between the bevel gear 420 and the bevel gear 5 440; the movable plate 2 450 can be controlled to move rightward, so that the connecting rod 2 460 drives the fixed angle steel 2 470 to support the steel bars on the tunnel side wall, so as to prevent shaking when welding the steel bars, so as to facilitate the operator to weld the steel bars on the tunnel side wall on the working platform 2 220.
[0039] The supporting device 3 500 includes a threaded rod 3 530 arranged in the working platform 3 230 for rotation, a bevel gear 7 540 is arranged on the rod body of the threaded rod 3 530, a bevel gear 6 520 for meshing with the threaded rod 3 530 is arranged above the threaded rod 3 530, and a transmission shaft 2 510 for driving the bevel gear 6 520 to rotate is fixedly installed on the top of the bevel gear 6 520.
[0040] A movable plate 3 550 for left and right movement is threadedly connected to the rod body of the threaded rod 3 530, and a connecting rod 3 560 for left and right movement is fixedly installed on the right end of the movable plate 3 550, and a fixed angle steel 3 570 for supporting the tunnel steel bars is fixedly installed on the right end of the connecting rod 3 560; therefore, when it is necessary to bundle the steel bars on the tunnel side wall, the transmission shaft 2 510 can be rotated, and the threaded rod 3 530 can be rotated under the meshing connection between the bevel gear 6 520 and the bevel gear 7 540; the movable plate 3 550 can be controlled to move rightward, so that the connecting rod 3 560 drives the fixed angle steel 3 570 to support the steel bars on the tunnel side wall, so as to prevent shaking when welding the steel bars, so as to facilitate the operator to weld the steel bars on the tunnel side wall on the working platform 3 230.
[0041] Based on the above content and the accompanying drawings, those skilled in the art can understand and implement the utility model. In addition, any non-creative modifications made to the utility model by those skilled in the art without making creative work still fall within the scope of protection of the utility model.
Claims
1. A construction trolley for secondary lining steel bars of a shaped tunnel, comprising a construction trolley (100), characterized in that: A working platform body (200) for tunnel construction is arranged on the frame of the construction trolley (100); a support device 1 (300) for supporting the steel bars at the top of the tunnel is arranged at the top of the construction trolley (100); a support device 2 (400) and a support device 3 (500) for supporting the steel bars at the tunnel are arranged on the left and right sides of the construction trolley (100); and the support device 2 (400) is located below the support device 3 (500); A working platform 1 (210) for welding tunnel steel bars is fixedly installed on the top of the construction trolley (100), a working platform 2 (220) for welding tunnel steel bars is arranged below the working platform 1 (210), and a working platform 3 (230) for welding tunnel steel bars is arranged below the working platform 2 (220); The support device 1 (300) comprises a support assembly 1 (320) and a support assembly 2 (330) for supporting the steel bars at the top of the tunnel, and a driving assembly (310) for driving the support assembly 1 (320) and the support assembly 2 (330) to synchronously support the steel bars at the top of the tunnel is arranged at the top of the construction trolley (100).
2. A shaped tunnel secondary lining steel bar construction trolley according to claim 1, characterized in that: The driving assembly (310) comprises a rotating shaft (312) arranged at the top of the construction trolley (100) for rotation, a hand wheel (311) for driving the rotating shaft (312) to rotate is fixedly mounted on the left end of the rotating shaft (312), a bevel gear (313) for driving a supporting assembly (320) to support the steel bars at the top of the tunnel is fixedly mounted on the shaft body of the rotating shaft (312), and a bevel gear (314) for driving a supporting assembly (330) to support the steel bars at the top of the tunnel is fixedly mounted on the shaft body of the rotating shaft (312).
3. A shaped tunnel secondary lining steel bar construction trolley according to claim 2, characterized in that: The support assembly 1 (320) includes a fixed column (326) fixedly mounted on the top of the construction trolley (100), wherein a bevel gear 3 (321) for meshing with the bevel gear 1 (313) is arranged inside the fixed column (326), and a threaded rod 1 (322) for rotation is fixedly mounted on the top of the bevel gear 3 (321).
4. A shaped tunnel secondary lining steel bar construction trolley according to claim 3, characterized in that: A movable plate (323) for moving up and down is threadedly connected to the rod body of the threaded rod (322); a connecting rod (324) for moving up and down is fixedly installed on the top of the movable plate (323); and a shaped angle steel (325) for supporting tunnel reinforcement is fixedly installed on the top of the connecting rod (324).
5. The second lining steel bar construction trolley for a shaped tunnel according to claim 1, characterized in that: The supporting device 2 (400) includes a threaded rod 2 (430) arranged in the working platform 2 (220) for rotation, a bevel gear 5 (440) is arranged on the rod body of the threaded rod 2 (430), a bevel gear 4 (420) for meshing with the threaded rod 2 (430) is arranged above the threaded rod 2 (430), and a transmission shaft 1 (410) for driving the bevel gear 4 (420) to rotate is fixedly installed on the top of the bevel gear 4 (420).
6. A shaped tunnel secondary lining steel bar construction trolley according to claim 5, characterized in that: A movable plate (450) for left-right movement is threadedly connected to the rod body of the second threaded rod (430), a connecting rod (460) for left-right movement is fixedly installed on the right end of the second movable plate (450), and a shaped angle steel (470) for supporting tunnel reinforcement is fixedly installed on the right end of the second connecting rod (460).
7. A shaped tunnel secondary lining steel bar construction trolley according to claim 1, characterized in that: The supporting device three (500) includes a threaded rod three (530) arranged in the working platform three (230) for rotation, a bevel gear seven (540) is arranged on the rod body of the threaded rod three (530), a bevel gear six (520) for meshing with the threaded rod three (530) is arranged above the threaded rod three (530), and a transmission shaft two (510) for driving the bevel gear six (520) to rotate is fixedly installed on the top of the bevel gear six (520).
8. A shaped tunnel secondary lining steel bar construction trolley according to claim 7, characterized in that: A movable plate three (550) for left-right movement is threadedly connected to the rod body of the threaded rod three (530), a connecting rod three (560) for left-right movement is fixedly installed on the right end of the movable plate three (550), and a shaped angle steel three (570) for supporting tunnel steel bars is fixedly installed on the right end of the connecting rod three (560).
9. A shaped tunnel secondary lining steel bar construction trolley according to claim 1, characterized in that: A walking roller (001) for driving the construction trolley (100) to move is fixedly mounted on the bottom end of the construction trolley (100), and there are four walking rollers (001). The four walking rollers (001) are welded to the bottom end of the construction trolley (100) in a rectangular array.
Citation Information
Patent Citations
Simple trolley for tunnel waterproof and secondary lining steel bar construction
CN217652757U