Disc brake pad

By designing disc brake pads with chamfered bevels and sensors, the problem of insufficient stability and adaptability of brake pads in harsh environments is solved, and a more uniform friction effect and real-time monitoring function is achieved, ensuring the safety of brake pads and reliable operation.

CN222351252UActive Publication Date: 2025-01-14SHAOXING WISDOM AUTO PARTS
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Patent Information

Application Number
CN202421352540.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-01-14
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing brake pads are insufficient in harsh working environments, making it difficult to quickly check whether there are hidden dangers.

Method used

A disc brake pad is designed, including metal back plate, friction block, sound silencer, ear spring blade, fixed ear, temperature sensor and wear alarm sensor. The surface of the friction block is equipped with chamfered bevels and grooves, which can quickly adapt. Braking surfaces of different shapes and angles, and monitor temperature and wear in real time through sensors, providing warnings or taking measures.

Benefits of technology

It achieves a more uniform and effective friction effect, reduces vibration and noise during braking, monitors temperature and wear in real time, reminds you to replace the friction block, and ensures the stability and safety of the brake pads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of braking, and discloses a disc brake pad which comprises a metal back plate, a friction block, a silencing piece, a spring piece, a fixing lug, a first opening and a second opening, the silencing piece is fixedly installed at the bottom end of the metal back plate, and the friction block is fixedly installed at the end, away from the silencing piece, of the metal back plate. Two ends of the metal back plate extend to form two groups of fixing lugs, the two groups of fixing lugs are fixedly provided with ear-shaped spring pieces, the surface of the metal back plate is provided with a first opening and a second opening, and probes of the first opening and the second opening extend to one end deviating from the metal back plate. The temperature and abrasion conditions of the brake pad are detected through the temperature sensor and the abrasion sensor, timely judgment can be effectively made, vibration generated during braking can be reduced through the ear-shaped spring piece, certain pre-tightening force is provided, the friction block and the braking surface are kept in tight contact, and adaptability and stability are provided.
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Description

Technical Field

[0001] The utility model relates to the field of brakes, in particular to a disc brake pad. Background Art

[0002] With the rapid growth of China's automobile production and sales, China's automobile manufacturing and technological levels have also been steadily developed and improved; it is also a good opportunity and challenge for auto parts suppliers with independent intellectual property rights and R&D capabilities; brake pads are one of the most common parts in automobiles and are well known to people; due to the harsh working environment of brake pads, how to improve the stability and adaptability of brake pads and how to quickly pre-check whether there are hidden dangers in brake pads have become the key, for this reason we proposed a disc brake pad. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a disc brake pad to solve the above-mentioned problems.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a disc brake pad, comprising a metal back plate, a friction block, a silencer, an ear-shaped spring sheet, a fixing ear, a first opening and a second opening, wherein a silencer is fixedly installed on the bottom end of the metal back plate, a friction block is fixedly installed on the end of the metal back plate away from the silencer, both ends of the metal back plate extend out to form two groups of fixing ears, ear-shaped spring sheets are fixedly installed on the two groups of fixing ears, a first opening and a second opening are provided on the surface of the metal back plate, and probes of the first opening and the second opening both extend out to the end away from the metal back plate.

[0007] Preferably, the metal back plate includes a temperature sensor and a wear alarm sensor, the temperature sensor is clamped inside the first opening, and the wear alarm sensor is clamped inside the second opening.

[0008] Preferably, the friction block comprises chamfered surfaces, and two groups of chamfered surfaces are provided on both sides of the friction block close to the ear-shaped spring sheet, and the two groups of chamfered surfaces are inclined.

[0009] Preferably, the friction block further comprises a first groove and a second groove, and the first groove and the second groove are further formed on one side of the friction block close to the two groups of chamfered surfaces.

[0010] Preferably, the friction block further comprises a first opening and a second opening, and the first opening and the second opening are formed at one end of the friction block close to the first opening and the second opening.

[0011] Preferably, the friction block further includes a wear warning line, and the side walls of the friction block are all provided with a wear warning line.

[0012] (III) Beneficial effects

[0013] Compared with the prior art, the utility model provides a disc brake pad, which has the following beneficial effects:

[0014] 1. The disc brake pad has chamfered surfaces and grooves on its friction block surface. Due to the design of two sets of chamfered surfaces, the friction block can adapt to and fit the braking surfaces of different shapes and angles more quickly, thereby providing a more uniform and effective friction effect. The grooves can effectively cool the brake pad and quickly remove the dust generated during braking.

[0015] 2. The disc brake pad is equipped with a temperature sensor, which monitors the temperature of the friction block and the metal back plate in real time. When the temperature is too high, it may indicate excessive wear of the friction block or other problems. At this time, the system will issue a warning or take corresponding measures, such as automatically reducing the braking force or shutting down.

[0016] 3. The disc brake pad is equipped with a wear alarm sensor. The wear alarm sensor determines whether it needs to be replaced by detecting the thickness or wear degree of the friction block. When the wear reaches a certain degree, the sensor will send a signal to remind the operator to replace the friction block.

[0017] 4. The disc brake pad is provided with an ear-shaped spring sheet, which can reduce the vibration generated during braking and provide a certain preload force, so that the friction block and the braking surface maintain close contact and provide adaptability and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the front view structure of the utility model;

[0021] Figure 4 It is a rear view structural schematic diagram of the utility model.

[0022] In the figure: 1. Metal back plate; 2. Friction block; 3. Silencer; 4. Ear-shaped spring sheet; 5. Temperature sensor; 6. Wear alarm sensor; 7. Chamfered slope; 8. First groove; 9. Fixing ear; 10. Second groove; 11. First opening; 12. Second opening; 13. First opening; 14. Second opening; 15. Wear warning line. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 A disc brake pad comprises a metal back plate 1, a friction block 2, a silencer 3, an ear-shaped spring sheet 4, a fixing ear 9, a first opening 13 and a second opening 14. The silencer 3 is fixedly mounted on the bottom end of the metal back plate 1, and the friction block 2 is fixedly mounted on the end of the metal back plate 1 away from the silencer 3. Both ends of the metal back plate 1 extend out to form two groups of fixing ears 9, and the ear-shaped spring sheet 4 is fixedly mounted on the two groups of fixing ears 9. The surface of the metal back plate 1 is provided with a first opening 13 and a second opening 14, and the probes of the first opening 13 and the second opening 14 extend out to the end away from the metal back plate 1; the silencer 3 is used to reduce the noise generated during the friction process, and may also play a role in heat dissipation.

[0025] Furthermore, the metal back plate 1 includes a temperature sensor 5 and a wear alarm sensor 6 . The temperature sensor 5 is connected to the inside of the first opening 13 , and the wear alarm sensor 6 is connected to the inside of the second opening 14 .

[0026] Furthermore, the friction block 2 includes chamfered surfaces 7. Two sets of chamfered surfaces 7 are provided on both sides of the friction block 2 close to the ear-shaped spring sheet 4. The two sets of chamfered surfaces 7 are inclined. Due to the design of the two sets of chamfered surfaces 7, the friction block 2 can adapt to and fit brake discs of different shapes and angles more quickly, thereby providing a more uniform and effective friction effect.

[0027] Furthermore, the friction block 2 further comprises a first groove 8 and a second groove 10 , and a first groove 8 and a second groove 10 are further formed on one side of the friction block 2 close to the two groups of chamfered surfaces 7 .

[0028] Furthermore, the friction block 2 further includes a first opening 11 and a second opening 12 . The first opening 11 and the second opening 12 are formed at one end of the friction block 2 close to the first opening 13 and the second opening 14 .

[0029] Furthermore, the friction block 2 also includes wear warning lines 15, and the side walls of the friction block 2 are all provided with wear warning lines 15; as the friction block 2 wears, these warning lines will gradually appear, and the operator can judge the remaining life of the friction block 2 by observing the state of the warning lines.

[0030] Working principle:

[0031] The metal back plate 1 is the foundation of the whole device, which provides strength and stability. Fixing ears 9 extend from both ends of the metal back plate to fix the ear-shaped spring sheet 4. The friction block 2 is the part that actually performs friction and contacts the surface that needs to be braked. The friction block is provided with a chamfered surface 7, which helps to adapt to and fit the braking surfaces of different shapes and angles more quickly, provides a uniform friction effect, and can also assist in heat dissipation and the discharge of waste chips through the first groove 8 and the second groove 10; the silencer 3 is installed at the bottom end of the metal back plate to reduce the noise generated during the friction process, and may also play a role in heat dissipation; the ear-shaped spring sheet 4 is installed on the metal back plate through the fixing ear 9, and can effectively reduce the vibration generated during braking through elasticity, thereby improving the stability of braking; the temperature sensor 5 is installed on the metal back plate through the first opening 13 to monitor the temperature of the friction block and the metal back plate in real time; the wear alarm sensor 6 is installed on the metal back plate through the second opening 14 to detect the degree of wear of the friction block. Through the ear-shaped spring sheet 4 and the fixing ear 9, the entire device is firmly installed in the required position. The elasticity of the ear-shaped spring sheet 4 ensures that the device can adapt to various installation environments and provides a certain preload force to make the friction block and Maintaining close contact with the braking surface provides adaptability and stability, and can effectively reduce vibration during braking; when braking is required, the friction block 2 contacts the surface of the brake disc and generates friction. Due to the design of the two sets of chamfered slopes 7, the friction block 2 can adapt to and fit the surfaces of brake discs of different shapes and angles more quickly, thereby providing a more uniform and effective friction effect; the temperature sensor 5 is installed on the metal back plate 1 through the first opening 13 to monitor the temperature of the friction block 2 in real time. When the temperature is too high, it may indicate that the friction block 2 is excessively worn or there are other problems. At this time, the system can issue a warning or take corresponding measures; the wear alarm sensor 6 is installed on the metal back plate 1 through the second opening 14 to detect the degree of wear of the friction block 2. When the wear reaches a certain degree, the wear alarm sensor 6 will send a signal to remind the operator to replace the friction block 2; wear warning lines 15 are provided on the side walls of the friction block 2. As the friction block 2 wears, these warning lines will gradually appear. The operator can judge the remaining life of the friction block 2 by observing the state of the warning line; in addition to reducing noise, the silencer 3 may also have the function of heat dissipation, helping to reduce the temperature of the friction block 2, thereby extending its service life; when the friction block 2 is worn to a certain extent, the operator can replace the new friction block 2 by removing the fixing ear 9 and the ear-shaped spring sheet 4. At the same time, the temperature sensor 5 and the wear alarm sensor 6 can also be easily checked and replaced; an effective braking function is achieved, and real-time temperature, wear monitoring and alarm functions are provided through various sensors and warning devices, ensuring the safe and reliable operation of the device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A disc brake pad, comprising a metal back plate (1), a friction block (2), a silencer (3), an ear-shaped spring sheet (4), a fixing ear (9), a first opening (13) and a second opening (14), characterized in that: A silencer (3) is fixedly mounted on the bottom end of the metal back plate (1); a friction block (2) is fixedly mounted on one end of the metal back plate (1) away from the silencer (3); two ends of the metal back plate (1) extend out to form two groups of fixing ears (9); ear-shaped spring sheets (4) are fixedly mounted on both groups of fixing ears (9); a first opening (13) and a second opening (14) are provided on the surface of the metal back plate (1); and probes of the first opening (13) and the second opening (14) extend out toward the end away from the metal back plate (1).

2. A disc brake pad according to claim 1, characterized in that: The metal back plate (1) comprises a temperature sensor (5) and a wear alarm sensor (6); the temperature sensor (5) is clamped inside the first opening (13), and the wear alarm sensor (6) is clamped inside the second opening (14).

3. A disc brake pad according to claim 1, characterized in that: The friction block (2) comprises chamfered inclined surfaces (7). Two groups of chamfered inclined surfaces (7) are provided on both sides of the friction block (2) close to the ear-shaped spring sheet (4), and the two groups of chamfered inclined surfaces (7) are inclined.

4. A disc brake pad according to claim 3, characterized in that: The friction block (2) further comprises a first groove (8) and a second groove (10); the first groove (8) and the second groove (10) are also provided on one side of the friction block (2) close to the two groups of chamfered inclined surfaces (7).

5. A disc brake pad according to claim 3, characterized in that: The friction block (2) further comprises a first opening (11) and a second opening (12); the first opening (11) and the second opening (12) are provided at one end of the friction block (2) close to the first opening (13) and the second opening (14).

6. A disc brake pad according to claim 3, characterized in that: The friction block (2) further comprises a wear warning line (15), and the side walls of the friction block (2) are all provided with a wear warning line (15).