Pressure detector

The sealing structure and drainage system driven by a transmission motor solve the problem of debris and water splashing during pipeline inspection, improving safety and water use efficiency, and extending equipment life.

CN222353691UActive Publication Date: 2025-01-14GUANGDONG RONGGUI ENERGY EQUIP TECH CO LTD
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Patent Information

Application Number
CN202420243518.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-01-14
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

Existing pressure testing instruments lack protective structures during pipeline inspection, leading to debris and water splashing when pipelines rupture or explode, polluting the environment and posing safety risks.

Method used

The system uses a transmission box, transmission motor, lead screw, threaded block, connecting block and sealing block to clamp the pipes, and uses a water pump, tee connector and air valve to perform sealing water injection test. The system uses the box body, partition plate and box door to intercept debris and water, and sets up a drain outlet and drain valve to recover water. It uses snap ring and filter screen to filter debris.

Benefits of technology

It effectively avoids debris and water splashing when pipes rupture or explode, improves detection safety, enables water recycling, saves water, and extends the service life of water pumps and drain valves.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222353691U_ABST
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Abstract

The utility model discloses a pressure detector which comprises a box body, the back surface of the box body is fixedly connected with a water storage tank, the front surface of the box body is provided with a storage cavity, and the interior of the storage cavity is symmetrically and fixedly connected with partition plates. Through cooperation of the transmission box, the transmission motor, the lead screw, the threaded block, the connecting block and the plugging block, the two ends of a pipeline can be clamped and sealed, then through cooperation of the water suction pump, the three-way connector and the exhaust valve, water can be filled into the pipeline, and the pipeline is pressurized by continuously injecting water into the pipeline; and if the pipeline is improper in design or insufficient in bearing capacity and high pressure can cause the pipeline to be broken or exploded, through cooperation of the box body, the partition plate and the box door, broken or exploded chippings and water can be prevented from being effectively intercepted, and therefore the detection safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline pressure detection, in particular to a pressure detector. Background Art

[0002] Plastic pipes are a common type of pipe and pipe fitting in our daily life. They are widely used in sewers, chemical transportation and other fields. They have the advantages of long service life and are not prone to rust. After the pipes are produced, they need to be pressure tested to determine whether the product is qualified.

[0003] At present, when using a pipeline pressure detection device, during the static pressure test of the pipeline, both ends of the pipeline will be blocked, such as a pressure detector disclosed in Chinese patent application No. 202121940716.1. The patent discloses a pressure detector, including a frame, a pull-type movable structure is provided on the frame, a plugging and exhausting component is provided on one end of the pull-type movable structure, and a pressure detection component is provided on the other end of the pull-type movable structure. The pressure detection component and the plugging and exhausting component are symmetrically arranged. The patent relates to the field of plastic pipe processing technology. One end of the pipe to be detected is inserted into the plugging and exhausting component, and the two sides of the pull-type movable structure are controlled to approach each other, and effective blocking of both ends of the pipe is achieved. After the blocking is completed, the pressure detection component is controlled to inject water into the pipe, and the plugging and exhausting component is opened to exhaust. After the gas is completely discharged, the plugging and exhausting component is closed, and then water is continuously injected and pressurized, and the pressurized pressure is detected, thereby realizing rapid detection of the internal pressure index of the pipe. The structure is simple and the reliability is high.

[0004] Although the above patent can insert one end of the pipe to be tested into the sealing exhaust component, and control the two sides of the pulling movable structure to approach each other, and realize effective sealing of both ends of the pipe, and open the sealing exhaust component to exhaust at the same time, after the gas is completely discharged, close the sealing exhaust component, and then continue to inject water to pressurize, and detect the pressurized pressure, but in actual use, the pressure inside the pipeline will increase due to the pressure buildup in the pipeline. If the pipeline is improperly designed or has insufficient bearing capacity, the high pressure will cause the pipeline to rupture or explode. The patent lacks a corresponding protective structure, which will make it easy for the ruptured pipeline debris and water to splash everywhere, which not only pollutes the working environment, but is also more troublesome to clean up, and is also easy to accidentally injure staff, thus posing a safety risk to a certain extent.

[0005] Therefore, it is necessary to modify the pressure detector in the above patent to effectively prevent high pressure from causing pipeline rupture or explosion due to improper pipeline design or insufficient bearing capacity, making it easy for ruptured pipeline debris and water to splash everywhere, which not only pollutes the working environment and is more troublesome to clean up, but also easily injures workers by mistake, thus posing a safety risk to a certain extent. Utility Model Content

[0006] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a pressure detector, which has the advantage of being able to seal the pipeline during detection, to prevent the pipeline from rupturing or exploding when it cannot withstand the pressure, and the debris and water from the ruptured pipeline from splashing everywhere, thereby improving the safety of detection, and solving the problem that due to improper pipeline design or insufficient bearing capacity, high pressure may cause the pipeline to rupture or explode, causing the debris and water from the ruptured pipeline to splash everywhere, which not only pollutes the working environment and is more troublesome to clean up, but also easily injures the staff by mistake, thus posing a safety risk to a certain extent.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pressure detector, comprising a box body, a water tank is fixedly connected to the back of the box body, a storage cavity is opened on the front of the box body, a partition plate is symmetrically fixedly connected to the inside of the storage cavity, a box door is hinged on the front of the box body, and the box door is located between two partition plates, a transmission port is opened at the center of the inner wall of the storage cavity, a transmission box is fixedly connected to the back of the transmission port, a transmission motor is fixedly connected to the inside of the transmission box, a screw rod is fixedly connected to the output end of the transmission motor, and the other end of the screw rod is rotatably connected to the transmission box through a bearing, a threaded block is threadedly connected to the surface of the screw rod, and the thread The front of the block is fixedly connected to a connecting block, the bottom of the connecting block and the top of the partition plate below are fixedly connected to blocking blocks, and the two blocking blocks are symmetrically arranged, the top of the storage cavity below is fixedly connected to a water pump, and the input end of the water pump passes through the box body and extends to the inside of the water tank, the output end of the water pump is connected to a three-way connector, one end of the three-way connector is connected to a pressure detector, and the pressure detector is symmetrically arranged with the water pump, the bottom of the three-way connector is connected to a diversion hose, and the other end of the diversion hose is connected to the blocking block above, the bottom of the partition plate below is connected to an exhaust valve, and the output end of the exhaust valve extends to the outside of the box body.

[0008] As a preferred embodiment of the utility model, a drain outlet is opened at the top of one side of the lower partition plate, the bottom of the drain outlet is connected to a drain valve, and the output end of the drain valve is connected to the water tank.

[0009] As a preferred embodiment of the utility model, a clamping ring is clamped on the inner wall of the drain outlet, and a filter screen is fixedly connected to the bottom of the clamping ring.

[0010] As a preferred embodiment of the present invention, a packaging plate is symmetrically fixedly connected to the front side of the box body with respect to the box door, and observation windows are provided on the front side of the packaging plate and the box door.

[0011] As a preferred embodiment of the utility model, the top and bottom of one side of the water storage tank are respectively connected with a water inlet pipe and a drain pipe.

[0012] As a preferred embodiment of the present invention, the box body and the water tank are manufactured as one piece.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model can clamp and seal the two ends of the pipeline through the cooperation of the transmission box, the transmission motor, the screw rod, the threaded block, the connecting block and the blocking block, and then fill the inside of the pipeline with water through the cooperation of the water pump, the three-way connector and the exhaust valve, and pressurize the pipeline by continuous water injection. At this time, the pressure detector is used to detect the internal pressure. If the pipeline is improperly designed or has insufficient bearing capacity, the high pressure will cause the pipeline to rupture or explode. At this time, through the cooperation of the box, the partition board and the box door, the ruptured or exploded debris and water can be effectively intercepted, thereby improving the detection safety.

[0015] 2. The utility model can recover water splashed by pipe rupture or explosion by setting the drain outlet and the drain valve, so that the water can be recycled and the effect of water saving can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional three-dimensional schematic diagram of the front side of the structure of the utility model;

[0018] Figure 3 It is a partial cross-sectional three-dimensional schematic diagram of the structure of the utility model from the left;

[0019] Figure 4 It is a three-dimensional schematic diagram of the coordinated use of the clamping ring and the filter screen of the utility model.

[0020] In the figure: 1. box body; 2. water storage tank; 3. storage chamber; 4. partition board; 5. box door; 6. transmission port; 7. transmission box; 8. transmission motor; 9. screw rod; 10. threaded block; 11. connecting block; 12. blocking block; 13. water pump; 14. three-way connector; 15. pressure detector; 16. diversion hose; 17. exhaust valve; 18. drain port; 19. drain valve; 20. clamping ring; 21. filter screen; 22. packaging plate; 23. observation window; 24. water inlet pipe; 25. drain pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 4 As shown, a pressure detector provided by the utility model comprises a box body 1, a water storage tank 2 is fixedly connected to the back of the box body 1, a storage chamber 3 is provided on the front of the box body 1, a partition plate 4 is symmetrically fixedly connected to the interior of the storage chamber 3, a box door 5 is hinged on the front of the box body 1, and the box door 5 is located between two partition plates 4, a transmission port 6 is provided at the center of the inner wall of the storage chamber 3, a transmission box 7 is fixedly connected to the back of the transmission port 6, a transmission motor 8 is fixedly connected to the interior of the transmission box 7, a screw rod 9 is fixedly connected to the output end of the transmission motor 8, and the other end of the screw rod 9 is rotatably connected to the transmission box 7 through a bearing, a threaded block 10 is threadedly connected to the surface of the screw rod 9, a connecting block 11 is fixedly connected to the front of the threaded block 10, and the connecting block 11 is fixedly connected to the front of the threaded block 10. The bottom of the connecting block 11 and the top of the lower partition plate 4 are fixedly connected with a blocking block 12, and the two blocking blocks 12 are symmetrically arranged, the top of the lower storage chamber 3 is fixedly connected with a water pump 13, and the input end of the water pump 13 passes through the box body 1 and extends to the inside of the water tank 2, the output end of the water pump 13 is connected to a three-way connector 14, one end of the three-way connector 14 is connected to a pressure detector 15, and the pressure detector 15 and the water pump 13 are symmetrically arranged, the bottom of the three-way connector 14 is connected to a guide hose 16, and the other end of the guide hose 16 is connected to the upper blocking block 12, the bottom of the lower partition plate 4 is connected to an exhaust valve 17, and the output end of the exhaust valve 17 extends to the outside of the box body 1.

[0023] refer to Figure 2 A drain port 18 is provided at the top of one side of the lower partition plate 4 , and a drain valve 19 is connected to the bottom of the drain port 18 , and an output end of the drain valve 19 is connected to the water storage tank 2 .

[0024] As a technical optimization solution of the utility model, by setting the drain port 18 and the drain valve 19, the water splashed by the pipe rupture or explosion can be recovered, so that the water can be recycled, thereby achieving the effect of saving water.

[0025] refer to Figure 2 and Figure 4 A clamping ring 20 is clamped on the inner wall of the drain outlet 18 , and a filter screen 21 is fixedly connected to the bottom of the clamping ring 20 .

[0026] As a technical optimization solution of the utility model, by setting the clamping ring 20 and the filter net 21, the pipe debris in the recovered water body can be filtered, thereby avoiding the problem of accelerated wear of the water pump 13 and the drain valve 19 due to the debris, thereby extending the service life of the water pump 13 and the drain valve 19.

[0027] refer to Figure 1 and Figure 3 A packaging plate 22 is symmetrically fixedly connected to the front of the box body 1 with respect to the box door 5 , and observation windows 23 are provided on the front of the packaging plate 22 and the box door 5 .

[0028] As a technical optimization solution of the utility model, the internal instrument structure of the box body 1 can be protected by setting the packaging plate 22, and the observation window 23 can be set to facilitate the staff to observe the detection value of the pressure detector 15 on the one hand, and facilitate the staff to conduct the test process during the pipeline pressure detection on the other hand.

[0029] refer to Figure 1 and Figure 2 The top and bottom of one side of the water storage tank 2 are respectively connected with a water inlet pipe 24 and a drain pipe 25.

[0030] As a technical optimization solution of the utility model, the provision of the water inlet pipe 24 and the water outlet pipe 25 facilitates the replenishment or replacement of water in the water storage tank 2 .

[0031] refer to Figure 1 and Figure 3 The box body 1 and the water storage tank 2 are manufactured as one piece.

[0032] As a technical optimization solution of the utility model, the box body 1 and the water tank 2 are manufactured as one piece, which reduces the complexity of the production of the box body 1 and the water tank 2 and the probability of more failures. There are no unnecessary gaps on the outer surface, and it looks simple and clear.

[0033] The working principle and use process of the utility model are as follows: when the staff uses the pressure detector to detect the pipeline, first connect the device to the external power supply, then connect the water inlet pipe 24 and the drain pipe 25 on the water storage tank 2 to the external water flow system, and ensure that there is enough water in the water storage tank 2, then open the box door 5 to insert one end of the pipeline into the lower blocking block 12, and then start the transmission motor 8 to drive the screw rod to rotate 9, thereby driving the threaded block 10 to move downward, driving the upper blocking block 12 to clamp and seal the other end of the pipeline, and then close the transmission motor 8 and the box door 5, and then start the water pump 13 to inject water into the pipeline, and at the same time open the exhaust valve 17 to exhaust, and after the gas is completely discharged, close it. Close the exhaust valve 17, and then continue to inject water to pressurize the pipeline. At this time, if the pipeline is improperly designed or has insufficient bearing capacity, the high pressure will cause the pipeline to rupture or explode. At this time, the box body 1, the partition plate 4 and the box door 5 can effectively intercept the ruptured or exploded debris and water. When it is necessary to take out the burst or exploded pipe, the drain valve 19 can be started to pump the water overflowing the pipe into the water storage tank 2 through the drain port 18, so as to achieve the effect of recycling. At this time, the pipe debris in the recovered water can be filtered through the clamping ring 20 and the filter screen 21. When the water in the storage chamber 3 is pumped out, the box door 5 can be opened to take out the burst pipe, and the clamping ring 20 and the filter screen 21 can be taken out and cleaned.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure detector, comprising a housing (1), characterized in that: The back of the box body (1) is fixedly connected to a water storage tank (2); the front of the box body (1) is provided with a storage chamber (3); the interior of the storage chamber (3) is symmetrically fixedly connected to a partition plate (4); the front of the box body (1) is hingedly connected to a box door (5), and the box door (5) is located between two partition plates (4); a transmission opening (6) is provided at the center of the inner wall of the storage chamber (3); the back of the transmission opening (6) is fixedly connected to a transmission box (7); the interior of the transmission box (7) is fixedly connected to a transmission motor (8); the output end of the transmission motor (8) is fixedly connected to a screw rod (9), and the other end of the screw rod (9) is rotatably connected to the transmission box (7) through a bearing; the surface of the screw rod (9) is threadedly connected to a threaded block (10); the front of the threaded block (10) is fixedly connected to a connecting block (11); the connecting block (11) The bottom and the top of the lower partition plate (4) are both fixedly connected with a blocking block (12), and the two blocking blocks (12) are symmetrically arranged. The top of the interior of the lower storage chamber (3) is fixedly connected with a water pump (13), and the input end of the water pump (13) passes through the box body (1) and extends to the inside of the water storage tank (2). The output end of the water pump (13) is connected with a three-way connector (14), one end of the three-way connector (14) is connected with a pressure detector (15), and the pressure detector (15) and the water pump (13) are symmetrically arranged. The bottom of the three-way connector (14) is connected with a guide hose (16), and the other end of the guide hose (16) is connected with the upper blocking block (12). The bottom of the lower partition plate (4) is connected with an exhaust valve (17), and the output end of the exhaust valve (17) extends to the outside of the box body (1).

2. A pressure detector according to claim 1, characterized in that: A drainage port (18) is provided at the top of one side of the lower partition plate (4), the bottom of the drainage port (18) is connected to a drainage valve (19), and the output end of the drainage valve (19) is connected to the water storage tank (2).

3. A pressure detector according to claim 2, characterized in that: A clamping ring (20) is clamped on the inner wall of the water drain port (18), and a filter screen (21) is fixedly connected to the bottom of the clamping ring (20).

4. A pressure detector according to claim 1, characterized in that: The front side of the box body (1) is symmetrically fixedly connected with a packaging plate (22) with respect to the box door (5), and the packaging plate (22) and the front side of the box door (5) are both provided with observation windows (23).

5. A pressure detector according to claim 1, characterized in that: The top and bottom of one side of the water storage tank (2) are respectively connected to a water inlet pipe (24) and a water discharge pipe (25).

6. A pressure detector according to claim 1, characterized in that: The box body (1) and the water storage tank (2) are manufactured in one piece.

Citation Information

Patent Citations

  • Pressure detector

    CN215492202U