Uniform mixing equipment for improving uniformity of premix
By combining spiral motion, sway mixing and elastic vibration in the mixing equipment, the problem of uneven material composition caused by the single stirring method in traditional equipment is solved, and the uniformity and production efficiency of the premix are improved.
Patent Information
- Application Number
- CN202421215152.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Traditional mixing equipment has a single stirring method during the premix process, resulting in uneven distribution of material components and low mixing efficiency, which affects product quality and production efficiency.
A homogenized mixing device including mixing tanks, spiral mixing blades, mixing motors, screw rod systems and mixing shrapnels is designed. Through spiral motion, sway mixing and elastic vibration, combining spiral mixing blades and screw rod motors, Achieve full exchange and mixing of materials.
It improves the uniformity and production efficiency of the premixed material, ensures full mixing of materials, solves the problem of uneven component distribution, and reduces the mixing time.
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Figure CN222358357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing equipment, in particular to a homogenizing equipment for improving the uniformity of premixed materials. Background Art
[0002] As we all know, in many fields such as feed and chemical industry, the uniformity of premix has a crucial impact on the quality and performance of the product.
[0003] At present, in the production process of premixes, traditional mixing equipment often has some limitations. For example, the existing mixing equipment has a relatively simple stirring method, and the structure is not scientific and reasonable, which leads to insufficient mixing of materials and uneven distribution of ingredients, which may affect the quality and effect of the final product; at the same time, the mixing efficiency needs to be improved, which takes a long time and affects production efficiency.
[0004] Therefore, the utility model proposes a homogenizing device for improving the uniformity of premixes, aiming to solve the problems existing in the prior art and improve the uniformity and production efficiency of premixes. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a homogenizing device for improving the uniformity of premixed materials.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A homogenizing device for improving the uniformity of a premix comprises a mixing tank for premixing materials, a base, and a machine platform fixedly mounted on the base; a rotating bracket is fixedly mounted on the top right end of the machine platform, a transfer seat is fixedly connected to the right side of the mixing tank, and the right side of the mixing tank is rotatably hinged to the top of the rotating bracket through the transfer seat; a mixing shaft is rotatably mounted in the mixing tank, a spiral mixing blade is fixedly arranged on the mixing shaft, a mixing motor is fixedly mounted on the top of the mixing tank, and the output end of the mixing motor is fixedly connected to the top end of the mixing shaft;
[0008] An inclined sliding seat is slidably installed on the bottom right side of the mixing tank, and a vertically installed lifting frame is rotatably connected to the bottom side of the sliding seat. An active cavity is provided inside the machine platform, and a lifting plate is slidably installed in the active cavity. The bottom end of the lifting frame slides along the vertical direction to penetrate into the active cavity and is fixedly connected to the top of the lifting plate; a screw is rotatably installed in the active cavity, and a mounting hole is provided on the lifting plate. A screw nut is fixedly installed in the mounting hole, and the screw and the screw nut are threadedly connected. A screw motor is also fixedly installed on the top of the machine platform, and the output end of the screw motor is fixedly connected to the top of the screw.
[0009] Furthermore, a plurality of mixing springs are fixedly arranged on the circumferential inner wall of the mixing tank, and the spiral mixing blades are adapted to the mixing springs.
[0010] Furthermore, a feed port is arranged at the top left side of the mixing tank, a discharge port is arranged at the bottom of the mixing tank, and sealing covers are arranged on the feed port and the discharge port respectively, and a collecting box is arranged below the discharge port.
[0011] Furthermore, a slide rail is fixedly provided on the right bottom of the mixing tank, and a slide seat is slidably installed on the slide rail.
[0012] Furthermore, a vertical sliding sleeve is fixedly sleeved on the inner wall of the top side of the movable cavity, and the lifting frame slides in the vertical direction and passes through the vertical sliding sleeve; vertical sliding blocks are provided at both ends of the lifting plate, and vertical guide rails are provided on the inner walls on both sides of the movable cavity, and the vertical sliding blocks are slidably installed on the vertical guide rails in the vertical direction.
[0013] Furthermore, a controller is provided on the front of the machine, and the controller is electrically controlled and connected to the mixing motor and the screw motor respectively.
[0014] By adopting the above structure, the utility model has the following beneficial effects:
[0015] In the utility model, the materials in the mixing tank can be mixed in a spiral motion through the cooperation of the mixing motor, the mixing shaft and the spiral mixing blades, which is conducive to promoting the full exchange and mixing of the materials; at the same time, by providing a mixing spring sheet and utilizing the elastic vibration of the mixing spring sheet, it is also helpful to further mix the materials;
[0016] In the utility model, through the cooperation of the screw motor, the screw, the lifting plate, the screw nut, the lifting frame, the slide seat and the slide rail, the mixing tank can be swung back and forth to mix the materials in the mixing tank during the swinging by using the adapter seat as the center of the top of the rotating bracket;
[0017] Moreover, the utility model can cooperate with the swing mixing of materials and the spiral mixing of the rotating mixing blades at the same time, which is conducive to promoting the full exchange and mixing of materials between different positions, thereby ensuring more sufficient and uniform premixing of materials and ensuring better overall mixing effect. It solves the problem of the prior art that in the premixing process, a single stirring method is used, which easily leads to difficulty in fully mixing materials and uneven distribution of components, thus affecting the quality of the final product. It not only ensures the mixing effect, but also reduces the mixing time, and improves the uniformity of the premix and the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of a homogenizing device for improving the uniformity of premixes proposed by the utility model;
[0019] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0020] Figure 3 For this utility model Figure 2 The structural diagram of the enlarged part A in the middle;
[0021] Figure 4 It is a schematic diagram of the utility model in a tilted mixing state during the working process.
[0022] In the figure: 1. base; 2. machine table; 201. movable cavity; 202. screw motor; 203. screw; 204. screw nut; 205. lifting plate; 206. vertical slider; 207. vertical sliding sleeve; 3. lifting frame; 4. slide seat; 401. slide rail; 5. mixing tank; 501. feed port; 502. discharge port; 503. mixing motor; 504. mixing shaft; 505. spiral mixing blade; 506. mixing spring; 6. adapter; 7. rotating bracket; 8. collection box; 9. controller. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Reference Figure 1-4 , a homogenizing device for improving the uniformity of premixes, comprising a mixing tank 5 for premixing materials, a base 1, and a machine 2 fixedly mounted on the base 1; a rotating bracket 7 is fixedly mounted on the top right end of the machine 2, a transfer seat 6 is fixedly connected to the right side of the mixing tank 5, and the right side of the mixing tank 5 is rotatably hinged to the top of the rotating bracket 7 through the transfer seat 6; a mixing shaft 504 is rotatably mounted in the mixing tank 5, a spiral mixing blade 505 is fixedly arranged on the mixing shaft 504, a mixing motor 503 is fixedly mounted on the top of the mixing tank 5, and the output end of the mixing motor 503 is fixedly connected to the top of the mixing shaft 504; a sliding mounting is installed at the bottom of the right side of the mixing tank 5 There is an inclined slide 4, and the bottom side of the slide 4 is rotatably connected to a vertically arranged lifting frame 3. An active cavity 201 is provided inside the machine 2, and a lifting plate 205 is slidably installed in the active cavity 201. The bottom end of the lifting frame 3 slides along the vertical direction to penetrate into the active cavity 201 and is fixedly connected to the top of the lifting plate 205; a screw rod 203 is rotatably installed in the active cavity 201, and a mounting hole is provided on the lifting plate 205. A screw nut 204 is fixedly installed in the mounting hole, and the screw rod 203 is threadedly connected to the screw nut 204. A screw motor 202 is also fixedly installed on the top of the machine 1, and the output end of the screw motor 202 is fixedly connected to the top of the screw rod 203.
[0025] refer to Figure 2 In the mixing tank 5, a plurality of mixing springs 506 are fixedly arranged on the circumferential inner wall of the mixing tank 5, and the spiral mixing blades 505 cooperate with the mixing springs 506 to mix the materials. The spiral mixing blades 505 will also sprinkle the materials to the surroundings onto the mixing springs 506 during the spiral mixing. The elastic vibration of the mixing springs 506 can further achieve the effect of vibration mixing.
[0026] refer to Figure 2 In the figure, a feed port 501 is arranged on the left top of the mixing tank 5, a discharge port 502 is arranged on the bottom of the mixing tank 5, and sealing covers are arranged on the feed port 501 and the discharge port 502 respectively, and a collecting box 8 is also arranged below the discharge port 502; a slide rail 401 is fixedly arranged on the right bottom of the mixing tank 5, and a slide seat 4 is slidably installed on the slide rail 401.
[0027] Among them, a vertical sliding sleeve 207 is fixedly sleeved on the inner wall of the top side of the movable chamber 201, and the lifting frame 3 slides in the vertical direction and passes through the vertical sliding sleeve 207; vertical sliders 206 are arranged at both ends of the lifting plate 205, and vertical guide rails are arranged on the inner walls on both sides of the movable chamber 201, and the vertical sliders 206 are slidably installed on the vertical guide rails in the vertical direction; a controller 9 is arranged on the front of the machine 2, and the controller 9 is electrically controlled and connected with the mixing motor 503 and the screw motor 202 respectively.
[0028] like Figure 1-4 As shown, when the materials in the mixing tank 5 are pre-mixed: the mixing motor 503 is operated to drive the mixing shaft 504 and the spiral mixing blade 505 to spirally move, so that the materials in the mixing tank 5 can be mixed in a spiral motion, which is conducive to promoting full exchange and mixing of the materials; at the same time, by providing a mixing spring piece 506, the elastic vibration of the mixing spring piece 506 is also helpful for further mixing of the materials; at the same time, the screw motor 202 drives the screw rod 203 to rotate forward and reverse, so that the lifting plate 205 can be threaded up and down on the screw rod 203 through the screw nut 204. When the lifting plate 205 moves up and down, it drives the lifting frame 3 and the slide seat 4 to move up and down. The slide seat 4 also slides with the slide rail 401 on the bottom side of the mixing tank 5, so that the mixing tank 5 can be swung back and forth left and right through the adapter seat 6 based on the top of the rotating bracket 7 as the center for mixing (as shown in FIG. Figure 4is the state of the entire device during swing mixing), thereby further promoting the mixing of the materials in the mixing tank 5 during swinging; and the swing mixing of the materials in the mixing tank 5 and the spiral mixing of the rotating mixing blades 505 can be coordinated at the same time, which is conducive to promoting the full exchange and mixing of materials between different positions, thereby ensuring a more sufficient and uniform premixing of the materials, ensuring a better overall mixing effect, and solving the problem that the prior art uses a single stirring method in the premixing process, which easily leads to difficulty in fully mixing the materials and prone to uneven distribution of components, affecting the quality of the final product. It not only ensures the mixing effect, but also reduces the mixing time, and improves the uniformity of the premix and the production efficiency.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A homogenizing device for improving the uniformity of a premix, comprising a mixing tank (5) for premixing materials, a base (1), and a machine table (2) fixedly mounted on the base (1); characterized in that: A rotating bracket (7) is fixedly installed on the right end of the top of the machine (2); a transfer seat (6) is fixedly connected to the right side of the mixing tank (5), and the right side of the mixing tank (5) is rotatably hinged to the top of the rotating bracket (7) through the transfer seat (6); a mixing shaft (504) is rotatably installed in the mixing tank (5), and a spiral mixing blade (505) is fixedly arranged on the mixing shaft (504); a mixing motor (503) is fixedly installed on the top of the mixing tank (5), and the output end of the mixing motor (503) is fixedly connected to the top of the mixing shaft (504); A tilted sliding seat (4) is slidably mounted on the bottom right side of the mixing tank (5), and a vertically mounted lifting frame (3) is rotatably connected to the bottom side of the sliding seat (4). An active cavity (201) is provided inside the machine platform (2), and a lifting plate (205) is slidably mounted inside the active cavity (201). The bottom end of the lifting frame (3) slides vertically through the active cavity (201) and is fixedly connected to the top of the lifting plate (205); a screw rod (203) is rotatably mounted inside the active cavity (201), and a mounting hole is provided on the lifting plate (205). A screw rod nut (204) is fixedly mounted in the mounting hole, and the screw rod (203) is threadedly connected to the screw rod nut (204). A screw motor (202) is also fixedly mounted on the top of the machine platform (2), and the output end of the screw motor (202) is fixedly connected to the top of the screw rod (203).
2. A homogenizing device for improving the uniformity of a premix according to claim 1, characterized in that: A plurality of mixing springs (506) are fixedly arranged on the circumferential inner wall of the mixing tank (5), and the spiral mixing blades (505) are matched with the mixing springs (506).
3. A homogenizing device for improving the uniformity of a premix according to claim 1, characterized in that: The mixing tank (5) is provided with a feed port (501) at the top left side thereof, and a discharge port (502) is provided at the bottom of the mixing tank (5). The feed port (501) and the discharge port (502) are respectively provided with sealing covers, and a collecting box (8) is also provided below the discharge port (502).
4. A homogenizing device for improving the uniformity of a premix according to claim 1, characterized in that: A slide rail (401) is fixedly arranged at the right bottom of the mixing tank (5), and the slide seat (4) is slidably mounted on the slide rail (401).
5. A homogenizing device for improving the uniformity of premix according to claim 1, characterized in that: A vertical sliding sleeve (207) is fixedly sleeved on the inner wall of the top side of the movable cavity (201), and the lifting frame (3) slides in the vertical direction and penetrates the vertical sliding sleeve (207); vertical sliding blocks (206) are provided at both ends of the lifting plate (205), and vertical guide rails are provided on the inner walls of both sides of the movable cavity (201), and the vertical sliding blocks (206) are slidably installed on the vertical guide rails in the vertical direction.
6. A homogenizing device for improving the uniformity of premix according to claim 1, characterized in that: A controller (9) is provided on the front of the machine (2), and the controller (9) is electrically controlled and connected to the mixing motor (503) and the screw motor (202) respectively.