High-efficiency reaction kettle

By using the No. 3 motor to drive the coordinated work of the column stirring leaves and the hydraulic cylinder fixing device in the reactor, the problem of low stirring efficiency of the existing reactor is solved, and the uniform stirring of multi-directional materials is achieved and the convenient movement and stability of the device is achieved. fixed.

CN222358477UActive Publication Date: 2025-01-17ANHUI WANGSHENG ADDITIVES CO LTD
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Patent Information

Application Number
CN202420603178.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-01-17
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The mixing device of the existing reactor has low efficiency and poor stirring quality, so it is impossible to effectively stir materials in multiple directions.

Method used

Design a high-efficiency reactor, using cylinder stirring leaves driven by No. 3 motors, through the coordinated work of No. 1, No. 2 and No. 3 motors, all-round stirring of the materials in the kettle is achieved, and the hydraulic cylinder fixing device is improved. Movement and fixation stability.

Benefits of technology

The stirring efficiency and stirring effect are improved, making the material stirring more evenly in multiple directions. At the same time, the design of the movable wheel and hydraulic cylinder is achieved to facilitate movement and stable fixation of the device.

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Abstract

The high-efficiency reaction kettle comprises a reaction kettle body, a supporting seat is installed at the lower end of the reaction kettle body, a fixing device is installed on the front portion of the upper end of the supporting seat, and the left portion and the right portion of the lower end of the supporting seat are each provided with two movable wheels. A stirring device is installed in the middle of the upper end, the left portion of the lower end and the right portion of the lower end of the reaction kettle together, a feeding port and a discharging port are formed in the upper portion and the lower portion of the left end of the reaction kettle respectively, and an observation window is installed in the middle of the front end of the reaction kettle. According to the high-efficiency reaction kettle disclosed by the utility model, materials at all positions of the reaction kettle can be relatively comprehensively and well stirred through the stirring blades on the three columns, so that the stirring efficiency of the device is improved, and the rotating directions of the three motors can be adjusted according to requirements, so that when the stirring blades on the columns are used for stirring, the stirring effect is good, and the stirring effect is good. The materials can be mutually headed, so that the material stirring effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a high-efficiency reaction kettle. Background Art

[0002] A reactor is a reaction equipment. In a broad sense, a reactor is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. It is a pressure vessel used to complete processes such as sulfidation, nitration, hydrogenation, verticalization, polymerization, and condensation.

[0003] The existing patent (application number 202221832660.2) discloses a high-efficiency reactor, including a reactor body, an inner tank is provided in the reactor body, a spirally wound heating tube is provided between the outer side of the inner tank and the inner wall of the reactor body, a sealing cover is provided on the top of the reactor body, a stirring mechanism is connected to the sealing cover, an automatic exhaust mechanism is provided on the sealing cover, a loading port is provided on the side of the sealing cover away from the automatic exhaust mechanism, a discharge port is provided at the bottom of the reactor body, and a solenoid valve is connected to the discharge port.

[0004] Most of the existing stirring devices of reactors are motors that drive a shaft with blades to rotate inside the tank to stir and mix multiple raw materials. Most of them can only stir in one direction, which not only has a low stirring efficiency, but also has poor stirring quality. Utility Model Content

[0005] The main purpose of the utility model is to provide a high-efficiency reactor, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A high-efficiency reactor comprises a reactor, wherein a support seat is installed at the lower end of the reactor, a fixing device is installed at the front of the upper end of the support seat, two movable wheels are installed at the left and right lower ends of the support seat, a stirring device is installed at the middle upper end, the left lower end and the right lower end of the reactor, a feed port and a discharge port are installed at the upper left end and the lower left end of the reactor respectively, and an observation window is installed at the middle of the front end of the reactor.

[0008] Preferably, the stirring device includes a No. 1 motor, a No. 2 motor and a No. 3 motor, a No. 1 column is installed at the lower end of the No. 1 motor, a No. 2 column is installed at the upper end of the No. 2 motor, a No. 3 column is installed at the upper end of the No. 3 motor, and a group of stirring blades are installed at the left and right ends of the No. 1 column, the right end of the No. 2 column and the left end of the No. 3 column, respectively. The No. 1 motor, the No. 2 motor and the No. 3 motor are installed at the middle of the upper end, the left part of the lower end and the right part of the lower end of the reactor. When the No. 1 motor drives the No. 1 column, the No. 2 motor drives the No. 2 column, and the No. 3 motor drives the No. 3 column, the stirring blades on the three columns can stir the materials at all positions of the reactor more comprehensively, thereby improving the stirring efficiency of the device, and the three motors can adjust their rotation directions as needed, so that when the stirring blades on the columns are stirred, the materials can be offset against each other, further improving the effect of material stirring.

[0009] Preferably, the fixing device comprises a hydraulic cylinder, two of which are provided, a fixing plate is commonly installed at the lower ends of the two hydraulic cylinders, a plurality of anti-skid bumps are installed at the lower ends of the fixing plates, and the two hydraulic cylinders are both installed at the front of the upper end of the support seat. The fixing plate is driven downward by the hydraulic cylinder to fit the ground, so that the anti-skid bumps on the fixing plate generate friction with the ground, thereby fixing the device.

[0010] Preferably, the left and right upper ends of the support seat are both equipped with support blocks, the middle upper end of the support seat is provided with two installation slots, and the front upper end of the support seat is provided with two fixing slots. The design of the movable wheel at the lower end of the support seat makes it more convenient and labor-saving to move the reactor when it needs to be moved.

[0011] Preferably, the support seat is L-shaped.

[0012] Preferably, a plurality of the anti-slip bumps are distributed at the lower end of the fixing plate in a rectangular array.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The No. 1 column, No. 2 column and No. 3 column on the stirring device are equidistantly distributed in the reactor from left to right, and the stirring blades on the No. 1 column, No. 2 column and No. 3 column are staggered, so that when the No. 1 motor drives the No. 1 column, the No. 2 motor drives the No. 2 column, and the No. 3 motor drives the No. 3 column, the stirring blades on the three columns can more comprehensively stir the materials at various positions of the reactor, thereby improving the stirring efficiency of the device, and the three motors can adjust their rotation directions as needed, so that when the stirring blades on the columns are stirred, the materials can be offset against each other, further improving the material stirring effect.

[0015] 2. The design of the movable wheel at the lower end of the support seat makes it more convenient and labor-saving to move the reactor when it needs to be moved. At the same time, after the reactor is moved to a suitable position, the hydraulic cylinder on the fixing device drives the fixing plate down to fit the ground, so that the anti-slip bumps on it generate friction with the ground, thereby fixing the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency reactor of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of a stirring device for a high-efficiency reactor of the utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of a fixing device for a high-efficiency reactor of the utility model;

[0019] Figure 4 The utility model is a schematic diagram of the overall structure of a support base of a high-efficiency reactor.

[0020] In the figure: 1. Reactor; 2. Stirring device; 3. Fixing device; 4. Support seat; 5. Movable wheel; 6. Observation window; 7. Feed inlet; 8. Discharge outlet; 20. Motor No. 1; 21. Motor No. 2; 22. Motor No. 3; 23. Column No. 1; 24. Column No. 2; 25. Column No. 3; 26. Stirring blade; 30. Hydraulic cylinder; 31. Fixing plate; 32. Anti-skid bump; 40. Support block; 41. Mounting groove; 42. Fixing groove. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] like Figure 1-4 As shown, a high-efficiency reactor comprises a reactor 1, a support seat 4 is installed at the lower end of the reactor 1, a fixing device 3 is installed at the front of the upper end of the support seat 4, two movable wheels 5 are installed at the left and right parts of the lower end of the support seat 4, a stirring device 2 is installed at the middle part of the upper end, the left part of the lower end and the right part of the lower end of the reactor 1, a feed port 7 and a discharge port 8 are installed at the upper left end and the lower left end of the reactor 1 respectively, and an observation window 6 is installed at the middle part of the front end of the reactor 1; the support seat 4 is L-shaped.

[0025] The stirring device 2 includes a No. 1 motor 20, a No. 2 motor 21 and a No. 3 motor 22. A No. 1 column 23 is installed at the lower end of the No. 1 motor 20, a No. 2 column 24 is installed at the upper end of the No. 2 motor 21, and a No. 3 column 25 is installed at the upper end of the No. 3 motor 22. A group of stirring blades 26 are installed at the left and right ends of the No. 1 column 23, the right end of the No. 2 column 24 and the left end of the No. 3 column 25. The No. 1 motor 20, the No. 2 motor 21 and the No. 3 motor 22 are respectively installed at the middle part of the upper end, the left part of the lower end and the right part of the lower end of the reactor 1. When the No. 1 motor 20 drives the No. 1 column 23, the No. 2 motor 21 drives the No. 2 column 24, and the No. 3 motor 22 drives the No. 3 column 25, the stirring blades 26 on the three columns can be more comprehensive. The materials at various positions of the reactor 1 can be stirred well, improving the stirring efficiency of the device, and the three motors can adjust their rotation directions as needed, so that when the stirring blades 26 on the columns are stirred, the materials can be offset against each other, further improving the effect of material stirring.

[0026] The fixing device 3 includes a hydraulic cylinder 30, two of which are provided. A fixing plate 31 is installed at the lower end of the two hydraulic cylinders 30. A plurality of anti-skid bumps 32 are installed at the lower end of the fixing plate 31. Both hydraulic cylinders 30 are installed at the front of the upper end of the support seat 4. The plurality of anti-skid bumps 32 are distributed in a rectangular array at the lower end of the fixing plate 31. The fixing plate 31 is driven downward by the hydraulic cylinder 30 to fit the ground, so that the anti-skid bumps 32 on it generate friction with the ground, thereby fixing the device.

[0027] The left and right upper ends of the support base 4 are both provided with support blocks 40, the middle upper end of the support base 4 is provided with two installation slots 41, and the front upper end of the support base 4 is provided with two fixing slots 42. The design of the movable wheel 5 at the lower end of the support base 4 makes it more convenient and labor-saving to move the reactor 1 when it needs to be moved.

[0028] It should be noted that the utility model is a high-efficiency reactor. The design of the movable wheel 5 at the lower end of the support seat 4 makes it more convenient and labor-saving to move the reactor 1 when it needs to be moved. At the same time, after the reactor 1 is moved to a suitable position, the hydraulic cylinder 30 on the fixing device 3 drives the fixing plate 31 downward to fit the ground, so that the anti-slip protrusion 32 on it generates friction with the ground, thereby fixing the device. In addition, the first column 23, the second column 24 and the third column 25 on the stirring device 2 are equidistantly distributed from left to right in the reactor 1, and the first column 23 The stirring blades 26 on the No. 1 column 24 and the No. 3 column 25 are staggered with each other, so that when the No. 1 motor 20 drives the No. 1 column 23, the No. 2 motor 21 drives the No. 2 column 24, and the No. 3 motor 22 drives the No. 3 column 25, the stirring blades 26 on the three columns can more comprehensively stir the materials at various positions of the reactor 1, thereby improving the stirring efficiency of the device, and the three motors can adjust their rotation directions as needed, so that when the stirring blades 26 on the columns are stirred, the materials can be offset from each other, further improving the material stirring effect.

[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-efficiency reactor, comprising a reactor (1), characterized in that: The lower end of the reactor (1) is provided with a support seat (4), the front portion of the upper end of the support seat (4) is provided with a fixing device (3), the lower left portion and the lower right portion of the support seat (4) are provided with two movable wheels (5), the middle portion of the upper end, the left portion and the right portion of the lower end of the reactor (1) are provided with a stirring device (2), the upper left portion and the lower left portion of the reactor (1) are provided with a feed port (7) and a discharge port (8), respectively, and the middle portion of the front end of the reactor (1) is provided with an observation window (6); the stirring device (2) comprises a first motor (20), a second motor (21) and a second motor (22). A first motor (21) and a third motor (22) are provided, wherein a first column (23) is installed at the lower end of the first motor (20), a second column (24) is installed at the upper end of the second motor (21), and a third column (25) is installed at the upper end of the third motor (22); a group of stirring blades (26) are installed at the left and right ends of the first column (23), the right end of the second column (24) and the left end of the third column (25); and the first motor (20), the second motor (21) and the third motor (22) are installed at the middle part of the upper end, the left part of the lower end and the right part of the lower end of the reaction kettle (1), respectively.

2. A high efficiency reactor according to claim 1, characterized in that: The fixing device (3) comprises a hydraulic cylinder (30), two of which are provided, a fixing plate (31) being commonly mounted at the lower ends of the two hydraulic cylinders (30), a plurality of anti-slip bumps (32) being mounted at the lower end of the fixing plate (31), and the two hydraulic cylinders (30) are both mounted at the front of the upper end of the support seat (4).

3. A high efficiency reactor according to claim 1, characterized in that: The left and right upper ends of the support seat (4) are both provided with support blocks (40), the middle upper end of the support seat (4) is provided with two installation slots (41), and the front upper end of the support seat (4) is provided with two fixing slots (42).

4. A high efficiency reactor according to claim 1, characterized in that: The support seat (4) is L-shaped.

5. A high efficiency reactor according to claim 2, characterized in that: A plurality of anti-slip bumps (32) are distributed in a rectangular array at the lower end of the fixing plate (31).

Citation Information

Patent Citations

  • High-efficiency reaction kettle

    CN217989301U