Separator for jet mill

The ash bucket is fixed through the plug-in design and the mechanical drive positioning mechanism, and the sealing effect is improved by using the annular sealing plate, which solves the problems of cumbersome installation and poor sealing of the traditional cyclone separator, and achieves a more stable and efficient ash bucket connection.

CN222358633UActive Publication Date: 2025-01-17SHANDONG QINGZHOU MICROPOWDER CO LTD
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Patent Information

Application Number
CN202420966772.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-17
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The ash bucket of traditional cyclone separators is cumbersome and easy to loosen or fall off, affecting sealing and operating efficiency.

Method used

The ash bucket is fixed with a plug-in design and mechanical drive positioning mechanism, combined with an annular sealing plate to improve connection stability and sealing effect.

Benefits of technology

The installation and disassembly process of the ash bucket is simplified, stable connection is ensured, operating failures and dust leakage are avoided, and efficient operation of the cyclone separator is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of separators, in particular to a separator for a jet mill, which comprises a separator body, the separator body comprises a conical barrel, an ash bucket is arranged at the bottom end of the conical barrel, a connecting port is arranged at the top of the ash bucket, the inner diameter of the connecting port is matched with the outer diameter of the bottom end of the conical barrel, and the bottom end of the conical barrel is provided with an opening. And a positioning plate is fixedly mounted on the lower side of the outer wall of the conical barrel. According to the separator for the jet mill, the separator body, the conical barrel, the fixed box, a positioning plate, an ash bucket, a positioning rod, a limiting rod, a movable plate, a limiting block, a limiting groove, an adjusting lead screw, a motor, a first gear, a second gear, a limiting hole and an inserting hole are used in cooperation, and the ash bucket is fixed; the position of the ash bucket is fixed by adopting insertion connection and then mechanically driving the positioning mechanism, firstly, through the insertion connection design, the operation process is simpler and clearer, and the time and energy cost of a user in the mounting and dismounting process is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of separators, in particular to a separator for an air flow pulverizer. Background Art

[0002] The main features of the cyclone separator are simple structure, great operational flexibility and high efficiency. It is a dry gas-solid separation device that uses the centrifugal force generated by the high-speed rotation of the gas-solid mixture to separate dust from the airflow. The cyclone separator used in the crusher is smaller in size than the traditional cyclone separator and is more convenient to use.

[0003] Traditional cyclone separators collect dust particles in the airflow through the ash hopper installed at the bottom during use. However, the ash hopper of most cyclone separators is currently installed by bolt connection, which leads to several problems. First, this connection method makes the disassembly and assembly of the ash hopper quite cumbersome, requiring users to spend a lot of time and energy. Secondly, due to the large number of bolts, it is easy for the bolts to loosen or fall off, resulting in problems with the sealing between the ash hopper and the separator, which in turn affects the normal operation of the separator.

[0004] Therefore, it is necessary to provide a separator for a jet mill to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a separator for a jet mill to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A separator for a jet mill, comprising:

[0008] The separator body comprises a conical cylinder, an ash hopper is arranged at the bottom end of the conical cylinder, a connection port is provided at the top of the ash hopper, and the inner diameter of the connection port is adapted to the outer diameter of the bottom end of the conical cylinder, a positioning plate is fixedly installed on the lower side of the outer wall of the conical cylinder, a fixing box is fixedly installed on the outer wall of the conical cylinder at the top of the positioning plate, a plurality of positioning rods are fixedly installed on both sides of the top of the ash hopper, and jacks corresponding to the positions and numbers of the positioning rods are provided on both sides of the bottom of the positioning plate;

[0009] An adjusting screw is rotatably installed on the rear side of the interior of the fixed box, a left-handed thread is arranged on one side of the outer wall of the adjusting screw, a right-handed thread is arranged on the other side of the outer wall of the adjusting screw, a symmetrically distributed movable plate is sleeved on the outer wall of the adjusting screw, and a limiting mechanism is arranged on the rear side of the interior of the fixed box;

[0010] A limiting hole is provided on the upper side of the outer wall of the positioning rod, and a limiting rod corresponding to the position and number of the limiting holes is fixedly installed on one side of the movable plate close to the positioning rod, and the limiting rod is plugged into the limiting hole, and a driving mechanism is provided on the rear side of the top of the inner wall of the fixed box.

[0011] Preferably, an annular sealing plate is fixedly mounted on the top of the ash hopper, and a sealing gasket is bonded to the inner surface of the annular sealing plate and the inner wall of the connecting port.

[0012] Preferably, the limiting mechanism includes two limiting grooves, and the two limiting grooves are symmetrically distributed and opened on the rear side of the back side of the fixed box. The back sides of the two movable plates are fixedly installed with limiting blocks, and the limiting blocks are slidably connected to the corresponding limiting grooves.

[0013] Preferably, a threaded hole matched with the adjusting screw rod is opened at the rear of one side of the movable plate, and the movable plate is threadedly connected to the adjusting screw rod through the threaded hole at the rear of one side of the movable plate.

[0014] Preferably, the driving mechanism includes a motor, and the motor is fixedly mounted on the rear side of the top of the inner wall of the fixed box, a second gear is fixedly mounted on the driving end of the motor, a first gear is fixedly mounted on the outer wall of the adjusting screw, and the first gear is meshed with the second gear.

[0015] Preferably, the inner surface of the annular sealing plate is inclined, and the inclination angle of the inner surface of the annular sealing plate is matched with the inclination angle of the outer wall of the conical cylinder.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model uses the separator body, conical cylinder, fixed box, positioning plate, ash hopper, positioning rod, limit rod, movable plate, limit block, limit slot, adjusting screw, motor, first gear, second gear, limit hole and jack in coordination. For the fixing method of the ash hopper, the position of the ash hopper is fixed by plugging and then by a mechanically driven positioning mechanism. Firstly, through the plug-in design, the operation process is more concise and clear, which greatly reduces the time and energy cost of the user during installation and disassembly. Secondly, with the mechanically driven positioning structure, the stable connection between the ash hopper and the conical cylinder is ensured, effectively avoiding operation failures and safety hazards caused by loose or falling connections.

[0018] 2. The utility model uses the connection port and the annular sealing plate in combination. When the bottom end of the conical cylinder is inserted into the connection port and connected to the ash hopper, the inner surface of the annular sealing plate will be in close contact with the outer wall of the conical cylinder, which not only increases the contact area between the ash hopper and the conical cylinder, thereby making the connection more firm and stable, but also further improves the sealing effect of the connection by setting the sealing gasket on the annular sealing plate. This sealing design effectively prevents the problem of dust leakage in the airflow and ensures the efficient operation of the cyclone separator. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the ash hopper in the utility model;

[0021] Figure 3 It is a schematic diagram of a top view and cross-section structure of a fixed box in the utility model;

[0022] Figure 4 For the utility model Figure 1 Enlarged structural diagram at A in the middle.

[0023] In the figure: 1. separator body; 2. conical cylinder; 3. fixed box; 4. positioning plate; 5. ash hopper; 6. positioning rod; 7. connecting port; 8. annular sealing plate; 9. limiting rod; 10. movable plate; 11. limiting block; 12. limiting groove; 13. adjusting screw; 14. motor; 15. first gear; 16. second gear; 17. limiting hole; 18. socket. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-4 , an embodiment provided by the utility model:

[0029] A separator for a jet mill, comprising:

[0030] The separator body 1 comprises a conical cylinder 2, an ash hopper 5 is arranged at the bottom end of the conical cylinder 2, a connecting port 7 is provided at the top of the ash hopper 5, and the inner diameter of the connecting port 7 is adapted to the outer diameter of the bottom end of the conical cylinder 2, a positioning plate 4 is fixedly installed on the lower side of the outer wall of the conical cylinder 2, a fixing box 3 is fixedly installed on the top of the positioning plate 4 on the outer wall of the conical cylinder 2, a plurality of positioning rods 6 are fixedly installed on both sides of the top of the ash hopper 5, and sockets 18 corresponding to the positions and numbers of the positioning rods 6 are provided on both sides of the bottom of the positioning plate 4;

[0031] An adjusting screw rod 13 is rotatably installed at the rear side of the interior of the fixed box 3. A left-handed thread is arranged on one side of the outer wall of the adjusting screw rod 13, and a right-handed thread is arranged on the other side of the outer wall of the adjusting screw rod 13. A symmetrically distributed movable plate 10 is sleeved on the outer wall of the adjusting screw rod 13. A limiting mechanism is arranged at the rear side of the interior of the fixed box 3.

[0032] A limiting hole 17 is provided on the upper side of the outer wall of the positioning rod 6, and a limiting rod 9 corresponding to the position and number of the limiting hole 17 is fixedly installed on one side of the movable plate 10 close to the positioning rod 6, and the limiting rod 9 is plugged into the limiting hole 17, and a driving mechanism is provided on the rear side of the top of the inner wall of the fixed box 3.

[0033] An annular sealing plate 8 is fixedly mounted on the top of the ash hopper 5 , and sealing gaskets are bonded to the inner surface of the annular sealing plate 8 and the inner wall of the connecting port 7 .

[0034] In one embodiment, the limiting mechanism includes a limiting groove 12, and the number of the limiting grooves 12 is two, the two limiting grooves 12 are symmetrically distributed and opened on the rear side of the back side of the fixed box 3, and the backs of the two movable plates 10 are fixedly installed with limiting blocks 11, and the limiting blocks 11 are slidably connected to the corresponding limiting grooves 12 to ensure stable lateral movement of the two movable plates 10.

[0035] In one preferred embodiment, a threaded hole matched with the adjusting screw rod 13 is opened at the rear of one side of the movable plate 10, and the movable plate 10 is threadedly connected to the adjusting screw rod 13 through the threaded hole at the rear of one side of the movable plate 10.

[0036] In one embodiment, the driving mechanism includes a motor 14, and the motor 14 is fixedly installed on the rear side of the top of the inner wall of the fixed box 3, and a second gear 16 is fixedly installed on the driving end of the motor 14. A first gear 15 is fixedly installed on the outer wall of the adjusting screw rod 13, and the first gear 15 is meshed with the second gear 16, thereby realizing the limitation of the installation structure of the ash hopper 5 by mechanical drive.

[0037] In one of the preferred embodiments, the inner surface of the annular sealing plate 8 is inclined, and the inclination angle of the inner surface of the annular sealing plate 8 is adapted to the inclination angle of the outer wall of the conical cylinder 2, ensuring a perfect fit between the annular sealing plate 8 and the conical cylinder 2.

[0038] The working principle of the utility model is as follows: the electrical components appearing in the present application are all externally connected to the power supply and the control switch when in use. During the use of the separator, for the installation of the ash hopper 5, the bottom end of the conical cylinder 2 is directly inserted into the interior of the connection port 7 at the top of the ash hopper 5, and at the same time, the positioning rods 6 on both sides of the top of the ash hopper 5 are inserted into the interior of the fixed box 3 through the jacks 18 at the bottom of the positioning plate 4, so that the inner wall of the connection port 7 is tightly against the outer wall of the bottom end of the conical cylinder 2, and then the motor 14 is controlled by the switch to start working, and the driving end of the motor 14 drives the second gear 16 to rotate, and the first gear 15 is engaged with the second gear 16, so that the first gear 15 drives the adjusting screw rod 13 to rotate, and the thread transmission of the left-handed thread and the right-handed thread on the adjusting screw rod 13, and the sliding relationship between the movable plate 10 and the limiting block 11 and the limiting groove 12, so that The two movable plates 10 can move relative to each other or oppositely at the same time. The movement of the movable plates 10 drives the limit rod 9 to move. When the two sets of movable plates 10 move relative to each other, the limit rod 9 will be directly inserted into the upper limit hole 17 of the positioning rod 6, and the positioning rod 6 will be firmly limited inside the fixed box 3, and the ash hopper 5 will be firmly fixed at the bottom end of the conical cylinder 2. When the ash hopper 5 needs to be disassembled and cleaned later, the two movable plates 10 will move oppositely, and the limit rod 9 will lose the limiting effect on the positioning rod 6. At this time, the ash hopper 5 can be directly removed from the bottom end of the conical cylinder 2. For the fixing method of the ash hopper 5, the position of the ash hopper 5 is fixed by plugging and then by a mechanically driven positioning mechanism. First, through the plug-in design, the operation process is more concise and clear, which greatly reduces the time and energy cost of users during installation and disassembly. Secondly, with the mechanically driven positioning structure, the stable connection between the ash hopper 5 and the conical cylinder 2 is ensured, and the operation failure and safety hazard caused by loose connection or falling off are effectively avoided.

[0039] When the bottom end of the conical cylinder 2 is inserted into the connection port 7 and connected to the ash hopper 5, the inner surface of the annular sealing plate 8 will be in close contact with the outer wall of the conical cylinder 2, which not only increases the contact area between the ash hopper 5 and the conical cylinder 2, thereby making the connection more firm and stable, but also further improves the sealing effect of the connection by setting the sealing gasket on the annular sealing plate 8. This sealing design effectively prevents the problem of dust leakage in the airflow and ensures the efficient operation of the cyclone separator.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A separator for a jet mill, characterized in that: It includes: A separator body (1), the separator body (1) comprising a conical cylinder (2), a ash hopper (5) being arranged at the bottom end of the conical cylinder (2), a connecting port (7) being provided at the top of the ash hopper (5), and the inner diameter of the connecting port (7) being adapted to the outer diameter of the bottom end of the conical cylinder (2), a positioning plate (4) being fixedly mounted on the lower side of the outer wall of the conical cylinder (2), a fixing box (3) being fixedly mounted on the outer wall of the conical cylinder (2) at the top of the positioning plate (4), a plurality of positioning rods (6) being fixedly mounted on both sides of the top of the ash hopper (5), and sockets (18) corresponding to the positions and numbers of the positioning rods (6) being provided on both sides of the bottom of the positioning plate (4); An adjusting screw rod (13) is rotatably mounted on the rear side of the interior of the fixed box (3); a left-handed thread is arranged on one side of the outer wall of the adjusting screw rod (13); a right-handed thread is arranged on the other side of the outer wall of the adjusting screw rod (13); symmetrically distributed movable plates (10) are sleeved on the outer wall of the adjusting screw rod (13); and a limiting mechanism is arranged on the rear side of the interior of the fixed box (3); A limiting hole (17) is provided on the upper side of the outer wall of the positioning rod (6); a limiting rod (9) corresponding to the position and number of the limiting holes (17) is fixedly installed on a side of the movable plate (10) close to the positioning rod (6); the limiting rod (9) is plugged into the limiting hole (17); and a driving mechanism is provided on the rear side of the top of the inner wall of the fixed box (3).

2. A separator for a jet mill according to claim 1, characterized in that: An annular sealing plate (8) is fixedly mounted on the top of the ash hopper (5), and a sealing gasket is bonded to the inner surface of the annular sealing plate (8) and the inner wall of the connecting port (7).

3. A separator for a jet mill according to claim 1, characterized in that: The limiting mechanism comprises a limiting groove (12), and the number of the limiting grooves (12) is two, and the two limiting grooves (12) are symmetrically distributed and opened on the rear side of the back of the fixed box (3), and the backs of the two movable plates (10) are fixedly installed with limiting blocks (11), and the limiting blocks (11) are slidably connected to the corresponding limiting grooves (12).

4. A separator for a jet mill according to claim 1, characterized in that: A threaded hole matched with the adjusting screw rod (13) is provided at the rear of one side of the movable plate (10), and the movable plate (10) is threadedly connected to the adjusting screw rod (13) via the threaded hole at the rear of one side of the movable plate (10).

5. A separator for a jet mill according to claim 1, characterized in that: The driving mechanism comprises a motor (14), and the motor (14) is fixedly mounted on the rear side of the top of the inner wall of the fixed box (3), a second gear (16) is fixedly mounted on the driving end of the motor (14), a first gear (15) is fixedly mounted on the outer wall of the adjusting screw rod (13), and the first gear (15) is meshed with the second gear (16).

6. A separator for a jet mill according to claim 2, characterized in that: The inner surface of the annular sealing plate (8) is inclined, and the inclination angle of the inner surface of the annular sealing plate (8) matches the inclination angle of the outer wall of the conical cylinder (2).