Forming device for steel block machining

By introducing cleaning motors and sweeping trays into steel block stamping equipment, combining rotation and airflow technology to automatically remove the scale, the problem that existing equipment cannot automatically remove the scale is solved, significantly reducing the labor intensity of manual cleaning and improving the molding quality .

CN222359093UActive Publication Date: 2025-01-17昆山茵派沃精密模具有限公司
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Patent Information

Application Number
CN202421054030.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-17
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Existing steel block stamping equipment cannot automatically remove the oxide scale during the molding process, resulting in high labor intensity for manual cleaning and affecting the quality of the steel block.

Method used

A forming device including cleaning motor and cleaning tray is designed to realize automatic cleaning of the oxide scale through rotating parts and supporting parts, and the cleaning tray and diverting nozzles combine rotation and airflow to remove the oxide scale, reducing manual intervention.

Benefits of technology

It realizes rapid and automated scale cleaning, reduces the intensity of manual labor, and ensures improvement in the quality of steel block forming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forming device for steel block machining, relates to the technical field of steel block stamping equipment, and aims to provide a forming device for steel block machining, which can quickly clean oxide skin of a steel block and reduce the labor intensity of workers, and is technically characterized in that a stamping component is arranged, a machine base is arranged on the front side of the stamping component, and a workbench is arranged on the machine base; a cleaning motor and a cleaning disc are arranged on the workbench, a supporting component is arranged on the cleaning motor, a punching component is arranged on the supporting component, a punching table is arranged on the workbench, the punching table corresponds to a punching rod in the punching component, and a rotating component is arranged on the workbench. The cleaning disc sweeps off oxide skin on a workpiece through the steel brush arranged on the lower portion of the cleaning disc, meanwhile, certain stubborn oxide skin is brushed away through rotation, the purpose of cleaning the oxide skin is achieved, the problem that the oxide skin is punched into a steel block is avoided, and meanwhile the labor intensity of manually cleaning the oxide skin is relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel block stamping equipment, in particular to a forming device for processing steel blocks. Background Art

[0002] The processing and forming of steel blocks is usually completed with stamping equipment. When the steel blocks are stamped, in order to improve the plasticity of the steel blocks, the steel blocks will be heated to a higher temperature. At the same time, oxide scales will be generated on the surface of the steel blocks during stamping. The strength of these oxide scales is very poor and they cannot be fused with the steel blocks. Once they are stamped into the steel blocks, they will cause irreparable quality problems to the steel blocks. Therefore, during stamping, the oxide scales need to be removed in time. Traditional molding equipment does not have a structure for removing the oxide scales, and more or less manual cleaning is required, resulting in high labor intensity. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies of the prior art, the utility model provides a forming device for steel block processing which can quickly clean the oxide scale of the steel block and reduce the labor intensity of workers.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forming device for processing steel blocks, comprising a stamping component, a machine base is provided on the front of the stamping component, a workbench is provided on the machine base, a stamping table is provided on the workbench, the stamping table corresponds to the stamping rod in the stamping component, a rotating component is provided on the workbench, a supporting component is provided in the rotating component, a cleaning component is provided at the front end of the supporting component, the cleaning component comprises a cleaning motor and a cleaning disk, the cleaning motor is fixedly connected to the front end of the supporting component, the cleaning disk is provided at the output end of the cleaning motor, and its position corresponds to the stamping table.

[0007] Preferably, the rotating component includes a rotating motor, a bearing seat and a support frame, the bearing seat is arranged on the workbench, the support frame is rotatably connected to the bearing seat, and the rotating motor is arranged under the workbench and connected to the support frame.

[0008] Preferably, the supporting component includes an adjusting motor, a threaded rod and a bending frame, the bending frame is slidably connected in the supporting frame, the threaded rod is rotatably connected in the supporting frame and threadably matched with the bending frame, and the adjusting motor is arranged at the top of the threaded rod.

[0009] Preferably, a slag cleaning component is provided on the support component, and the slag cleaning component includes an input pipe and a diverter nozzle, the input pipe is provided on the support component and connected to the compressed air conveying equipment, and the diverter nozzle is provided at the front end of the input pipe and corresponds to the conveying and stamping table.

[0010] Preferably, a heat insulation cover is provided on the support component, a heating pipe is provided inside the heat insulation cover, the heating pipe is arranged around the input pipe, and the heating pipe is used to heat the air in the input pipe.

[0011] Preferably, an electric conversion component is provided at the tail end of the input pipe, and the electric conversion component is provided with two input ports and one output port, the output ports are connected to the input pipe, and the two input ports are connected to the air supply equipment and the water supply equipment respectively.

[0012] Preferably, a collecting trough is provided on the workbench, the collecting trough is arranged around the stamping table, and an opening for easy cleaning is provided on the front side of the collecting trough.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a forming device for steel block processing, which has the following beneficial effects:

[0015] 1. By setting a cleaning motor and a cleaning disc, when in use, the rotating component moves the cleaning motor and the cleaning disc to the workpiece on the stamping table through the supporting component, and then the cleaning motor drives the cleaning disc to rotate. The cleaning disc uses the steel brush set at the bottom to sweep off the oxide scale on the workpiece, and at the same time uses the rotation to brush off some stubborn oxide scale, thereby achieving the purpose of cleaning the oxide scale, avoiding the problem of the oxide scale being punched into the steel block, and reducing the labor intensity of manual cleaning of the oxide scale.

[0016] 2. By setting up the input pipe and the diverter nozzle, when the supporting parts enter and exit the stamping area, the diverter nozzle will be driven in and out of the stamping area at the same time. The input pipe is connected with the compressed air delivery equipment to input the compressed air into the diverter nozzle, which is then sprayed to the workpiece by the diverter nozzle. The airflow is used to blow out some small and lost oxide scales, ensuring that the oxide scale cleaning work is more comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0018] Figure 2 It is a three-dimensional schematic diagram of the base of the utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of the support component of the utility model;

[0020] Figure 4 It is a three-dimensional schematic diagram of the slag cleaning component of the utility model.

[0021] In the figure: 1. stamping component; 2. machine base; 3. workbench; 4. stamping table; 5. collecting trough; 6. cleaning component; 601. cleaning motor; 602. cleaning disc; 7. slag cleaning component; 701. input pipe; 702. diverter nozzle; 8. supporting component; 801. adjusting motor; 802. threaded rod; 803. bending frame; 9. rotating component; 901. rotating motor; 902. bearing seat; 903. supporting frame; 10. heat shield; 11. heating tube; 12. electric conversion component. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 A forming device for processing steel blocks, comprising a stamping component 1, a machine base 2 is provided on the front of the stamping component 1, a workbench 3 is provided on the machine base 2, a stamping table 4 is provided on the workbench 3, the stamping table 4 corresponds to the stamping rod in the stamping component 1, a rotating component 9 is provided on the workbench 3, a supporting component 8 is provided in the rotating component 9, a cleaning component 6 is provided at the front end of the supporting component 8, the cleaning component 6 comprises a cleaning motor 601 and a cleaning disc 602, the cleaning motor 601 is fixedly connected to the front end of the supporting component 8, the cleaning disc 602 is provided at the output end of the cleaning motor 601, and the position corresponds to the stamping table 4;

[0024] By setting up a cleaning motor 601 and a cleaning disc 602, the cleaning motor 601 can drive the cleaning disc 602 to rotate, and when the cleaning disc 602 rotates, it will use the steel brush set by itself to slide on the steel block, and use the steel brush to sweep off the oxide scale on the steel block, so that the oxide scale is separated from the steel block, thereby achieving the purpose of quickly cleaning the oxide scale, and the rotating part 9 and the supporting part 8 can freely bring the cleaning motor 601 and the cleaning disc 602 into or out of the stamping area, thereby achieving the purpose of automatically completing the cleaning of the oxide scale.

[0025] The rotating component 9 includes a rotating motor 901, a bearing seat 902 and a support frame 903. The bearing seat 902 is arranged on the workbench 3. The support frame 903 is rotatably connected to the bearing seat 902. The rotating motor 901 is arranged under the workbench 3 and connected to the support frame 903.

[0026] By setting up a rotating motor 901 and a bearing seat 902, the bearing seat 902 supports and limits the support frame 903, so that the support frame 903 can rotate stably in the bearing seat 902, and utilize the driving force of the rotating motor 901 to achieve the purpose of automatic rotation, so that the support frame 903 can drive the supporting component 8 to bring the cleaning component 6 into or out of the stamping area, thereby improving the automation efficiency of the device.

[0027] The support component 8 includes an adjustment motor 801, a threaded rod 802 and a bending frame 803. The bending frame 803 is slidably connected in the support frame 903. The threaded rod 802 is rotatably connected in the support frame 903 and is threadedly matched with the bending frame 803. The adjustment motor 801 is arranged at the top of the threaded rod 802.

[0028] By setting up the bending frame 803 and the threaded rod 802, the threaded rod 802 can use its own rotation to drive the bending frame 803 threadedly matched with it to move vertically, so that the height of the bending frame 803 can be adjusted, and the bending frame 803 can drive the cleaning component 6 to adapt to steel blocks of various sizes and heights.

[0029] A slag cleaning component 7 is provided on the support component 8, and the slag cleaning component 7 includes an input pipe 701 and a flow dividing nozzle 702. The input pipe 701 is provided on the support component 8 and connected to the compressed air conveying device, and the flow dividing nozzle 702 is provided at the front end of the input pipe 701 and corresponds to the conveying and stamping table 4;

[0030] By setting the diverter nozzle 702, when in use, compressed air enters the diverter nozzle 702 through the input pipe 701, and is then sprayed toward the steel block through the diverter nozzle 702. The airflow is used to blow out some small and missed oxide scales, ensuring that the oxide scales can be fully cleaned.

[0031] A heat insulation cover 10 is provided on the support member 8, and a heating pipe 11 is provided inside the heat insulation cover 10. The heating pipe 11 is arranged around the input pipe 701, and the heating pipe 11 is used to heat the air in the input pipe 701;

[0032] By setting up the heating tube 11, the heating tube 11 can convert electrical energy into thermal energy and heat the input tube 701, so that the compressed air in the input tube 701 can also be heated. The heated airflow is blown to the steel block, which can reduce the impact of the airflow on the steel block and avoid the problem of low-temperature airflow blowing to the steel block, causing the temperature of the steel block to drop too quickly.

[0033] The tail end of the input pipe 701 is provided with an electric conversion component 12, and the electric conversion component 12 is provided with two input ports and one output port, the output port is connected to the input pipe 701, and the two input ports are connected to the gas supply equipment and the water supply equipment respectively;

[0034] By setting up the electric conversion component 12, the electric conversion component 12 can convert the medium entering the input pipe 701, and connect the input pipe 701 with the compressed air supply equipment during cleaning, so as to achieve the purpose of using airflow to blow away the oxide scale. In addition, after the steel is almost formed, the electric conversion component 12 can connect the input pipe 701 with the water supply equipment, so that cooling water can be sprayed on the steel block through the input pipe 701 and the diversion nozzle 702, so that the steel block can be quickly cooled down, which is convenient for subsequent removal work.

[0035] A collecting tank 5 is provided on the workbench 3, and the collecting tank 5 is arranged around the punching table 4, and an opening is provided on the front of the collecting tank 5 for easy cleaning;

[0036] By setting up the collecting tank 5, the detached oxide scale can be collected by the collecting tank 5, and the oxide scale blown by the airflow can be blocked to prevent the oxide scale from being discarded at will, causing equipment and environmental pollution problems, and facilitate subsequent centralized processing.

[0037] Working principle:

[0038] During operation, the adjusting motor 801 drives the threaded rod 802 to rotate, and the threaded rod 802 is used to adjust the height of the bending frame 803, so that the bending frame 803 drives the cleaning disk 602 to move to the height of the corresponding steel block, and then the rotating motor 901 drives the bending frame 803 to rotate 90 degrees toward the stamping table 4 through the support frame 903, so that the bending frame 803 drives the cleaning disk 602 to fit on the steel block, and then the cleaning motor 601 drives the cleaning disk 602 to rotate, and the cleaning disk 602 uses the set steel brush to remove the oxide scale. At the same time, during the movement of the bending frame 803, compressed air enters the diverter nozzle 702 through the input pipe 701, and then is sprayed to the steel block through the diverter nozzle 702 to blow away the fine and missed oxide scale, and the cleaned oxide scale is concentrated in the collection tank 5.

[0039] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the utility model to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the utility model.

Claims

1. A forming device for processing a steel block, comprising a stamping component (1), a machine base (2) is provided on the front of the stamping component (1), and a workbench (3) is provided on the machine base (2), characterized in that: A punching table (4) is provided on the workbench (3), and the punching table (4) corresponds to the punching rod in the punching component (1). A rotating component (9) is provided on the workbench (3), and a supporting component (8) is provided in the rotating component (9). A cleaning component (6) is provided at the front end of the supporting component (8), and the cleaning component (6) comprises a cleaning motor (601) and a cleaning disc (602). The cleaning motor (601) is fixedly connected to the front end of the supporting component (8), and the cleaning disc (602) is provided at the output end of the cleaning motor (601), and its position corresponds to the punching table (4).

2. A forming device for processing a steel block according to claim 1, characterized in that: The rotating component (9) comprises a rotating motor (901), a bearing seat (902) and a support frame (903); the bearing seat (902) is arranged on the workbench (3); the support frame (903) is rotatably connected to the bearing seat (902); and the rotating motor (901) is arranged under the workbench (3) and connected to the support frame (903).

3. A forming device for processing a steel block according to claim 2, characterized in that: The support component (8) comprises an adjusting motor (801), a threaded rod (802) and a bending frame (803); the bending frame (803) is slidably connected in the support frame (903); the threaded rod (802) is rotatably connected in the support frame (903) and is threadably matched with the bending frame (803); the adjusting motor (801) is arranged at the top end of the threaded rod (802).

4. The forming device for steel block processing according to claim 1, characterized in that: The support component (8) is provided with a slag cleaning component (7), and the slag cleaning component (7) comprises an input pipe (701) and a flow dividing nozzle (702), the input pipe (701) is provided on the support component (8) and is connected to the compressed air conveying equipment, and the flow dividing nozzle (702) is provided at the front end of the input pipe (701) and corresponds to the conveying and punching platform (4).

5. A forming device for processing a steel block according to claim 4, characterized in that: A heat insulation cover (10) is provided on the support component (8), a heating pipe (11) is provided inside the heat insulation cover (10), the heating pipe (11) is arranged around the input pipe (701), and the heating pipe (11) is used to heat the air inside the input pipe (701).

6. The forming device for processing a steel block according to claim 4, characterized in that: The tail end of the input pipe (701) is provided with an electric conversion component (12), and the electric conversion component (12) is provided with two input ports and one output port, the output port is connected to the input pipe (701), and the two input ports are connected to the air supply equipment and the water supply equipment respectively.

7. The forming device for steel block processing according to claim 1, characterized in that: The workbench (3) is provided with a collecting trough (5), the collecting trough (5) is arranged around the punching table (4), and the front side of the collecting trough (5) is provided with an opening for easy cleaning.