Gear machining device with cleaning function

Abstract

The utility model belongs to the technical field of machining devices, and particularly relates to a gear machining device with a cleaning function, which comprises a bottom bin, a coaming mounted at the top of the bottom bin, a hanging bracket mounted on the inner top wall of the coaming, a linear driver mounted at the bottom of the hanging bracket, and a cross beam arranged at the bottom of the linear driver. A motor is installed at the bottom of the first air cylinder, a pneumatic inner supporting clamp is installed at the bottom of the motor, a net plate is installed on the inner side of the bottom bin, a cutting fluid bin and a cleaning agent bin are arranged in the bottom bin, a stainless steel net conveying belt is installed on the inner side of the bottom bin through a support, and a drying mechanism is installed on the inner top wall of the surrounding plate. According to the gear cleaning device, chippings can be conveniently cleared out and collected, meanwhile, the automatic cleaning function can be achieved, after cleaning is completed, the infrared heating pipe and the fan operate, downward hot air is formed, and the gear can be helped to be dried.

Description

Technical Field

[0001] The utility model belongs to the technical field of processing devices, and in particular relates to a gear processing device with a cleaning function. Background Art

[0002] Gear machining is a manufacturing process that involves the use of specific machine tools and tools to create the specific shape and features of gears. Gears are mechanical elements used to transmit torque and motion, and are widely used in various machines and equipment. During the gear machining process, a large amount of debris will be generated due to cutting, and during the cutting process, the gear cutting parts need to be sprayed with cutting fluid for lubrication and cooling. Therefore, the gears need to be cleaned after gear machining. However, in the prior art, after the gear machining is completed, the gears need to be removed from the fixture and transferred to the cleaning station and cleaned using separate equipment or tools, which is very inconvenient. Therefore, we propose a gear machining device with cleaning function. Utility Model Content

[0003] In view of the above problems, the purpose of the utility model is to provide a gear processing device with a cleaning function, which is convenient for the removal and collection of debris and can realize the function of automatic cleaning. After cleaning, the infrared heating tube and fan are operated to form downward hot air, which can help dry the gears.

[0004] To achieve the above objectives, the utility model provides the following technical solutions: a gear processing device with a cleaning function, comprising a bottom bin, a panel is installed on the top of the bottom bin, a hanger is installed on the inner top wall of the panel, a linear drive is installed on the bottom of the hanger, a crossbeam is provided at the bottom of the linear drive, a first cylinder is installed at the bottom of the crossbeam, a motor is installed at the bottom of the first cylinder, a pneumatic inner support fixture is installed at the bottom of the motor, a mesh plate is installed on the inner side of the bottom bin, a cutting fluid bin and a cleaning agent bin are provided inside the bottom bin, and the inner side of the bottom bin is provided with a A stainless steel mesh conveyor belt is installed through the bracket, a drying mechanism is installed on the inner top wall of the enclosure, two groups of inclined filters are installed inside the bottom bin, and a vibration device is installed on the top of the inclined filter. The rear side of the cutting fluid bin and the rear side of the cleaning agent bin are respectively connected to the first delivery pump and the second delivery pump, the first delivery pump is connected to the first delivery pipe, and the other end of the first delivery pipe is connected to the first spray head, the second delivery pump is connected to the second delivery pipe, and the other end of the second delivery pipe is connected to the second spray head, and the inner wall of the enclosure is connected to the automatic brush device.

[0005] The beneficial effect of the utility model is that the debris generated by the device during operation is trapped above the inclined filter screen. Since a vibration device is provided, the vibration device can be controlled to drive the elastic filter screen of the inclined filter screen to vibrate, so that the vibration is used to make the debris on the inclined filter screen slide obliquely downward and be discharged from the debris discharge port. The debris can be collected in a container, which is convenient for clearing out and collecting the debris.

[0006] When the gear processing is completed, the linear drive drives the crossbeam together with the first cylinder, the motor, the pneumatic inner support fixture and the workpiece to move to the right to the front side of the brush. At this time, the second cylinder is controlled to push the mounting seat forward so that the brush contacts the workpiece. The motor is controlled to drive the brush to rotate to clean the remaining debris on the workpiece. At the same time, the second delivery pump runs to deliver the cleaning agent in the cleaning agent bin to the second delivery pipe and sprays it through the second spray head to rinse the workpiece. The brush is used to clean the debris, a small amount of remaining cutting fluid, oil, etc. on the workpiece to realize the automatic cleaning function. After cleaning, the infrared heating tube and the fan are operated to form downward hot air to help dry the gears. The dried gears are output from the right end of the stainless steel mesh conveyor belt and can be directly collected to facilitate the unloading of finished products.

[0007] To help dry the gear:

[0008] As a further improvement of the above technical solution: the drying mechanism includes a mounting cover installed on the inner top wall of the enclosure, and an infrared heating tube and a fan are installed on the inner side of the mounting cover.

[0009] The beneficial effect of this improvement is that the stainless steel mesh conveyor belt drives the workpiece to move to the right. During the movement, the infrared heating tube and the fan operate to form downward hot air, which can help dry the gears.

[0010] To improve cleaning results:

[0011] As a further improvement of the above technical solution: there are two second spray heads, which are respectively located on the upper side and the lower side of the brush.

[0012] The beneficial effect of this improvement is that there are two second spray heads, which are respectively located on the upper and lower sides of the brush, so that the workpiece is flushed from both the upper and lower sides of the workpiece, thereby improving the cleaning effect.

[0013] To remove cutting fluid and cleaning agent:

[0014] As a further improvement of the above technical solution: the rear sides of the cutting fluid tank and the cleaning agent tank are both connected with valves.

[0015] The beneficial effect of this improvement is that the cutting fluid and the cleaning agent can be discharged after the valve is opened.

[0016] To make the brush contact the workpiece:

[0017] As a further improvement of the above technical solution: the automatic brush device includes a second cylinder fixed to the enclosure, the front end of the second cylinder is connected to the mounting seat, the rear end of the mounting seat is equipped with a motor, and the front end of the output shaft of the motor is connected to a brush.

[0018] The beneficial effect of this improvement is that the second cylinder pushes the mounting seat forward so that the brush contacts the workpiece, and the motor is controlled to drive the brush to rotate to clean the debris remaining on the workpiece.

[0019] To remove debris:

[0020] As a further improvement of the above technical solution: a debris discharge port is provided through both the left and right ends of the bottom bin.

[0021] The beneficial effect of this improvement is that the debris on the inclined filter screen is discharged from the debris discharge port.

[0022] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the right front axonometric structure of the utility model;

[0024] Figure 2 It is an axonometric cutaway schematic diagram of the utility model;

[0025] Figure 3 It is a front cross-sectional schematic diagram of the utility model;

[0026] Figure 4 It is a schematic diagram of the partial structure on the right side of the utility model;

[0027] Figure 5 It is a schematic diagram of the back structure of the utility model;

[0028] Figure 6 This is a schematic diagram of the axonometric structure of the drying mechanism in the utility model;

[0029] Figure 7 This is a schematic diagram of the bottom structure of the drying mechanism in the utility model;

[0030] In the figure: 1. bottom bin; 2. enclosure; 3. hanger; 4. linear drive; 5. crossbeam; 6. first cylinder; 7. motor; 8. pneumatic inner support fixture; 9. mesh plate; 11. cutting fluid bin; 12. cleaning agent bin; 13. stainless steel mesh conveyor belt; 14. mounting cover; 15. infrared heating tube; 16. fan; 17. inclined filter; 18. debris discharge port; 19. vibration device; 20. first delivery pump; 21. second delivery pump; 22. first delivery pipe; 23. second delivery pipe; 24. first spray head; 25. second spray head; 26. valve; 27. second cylinder; 28. mounting seat; 29. ​​motor; 30. brush. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention.

[0032] like Figure 1-7 As shown, a gear processing device with a cleaning function comprises a bottom bin 1, a panel 2 is installed on the top of the bottom bin 1, a hanger 3 is installed on the inner top wall of the panel 2, a linear drive 4 is installed on the bottom of the hanger 3, a crossbeam 5 is provided at the bottom of the linear drive 4, a first cylinder 6 is installed at the bottom of the crossbeam 5, a motor 7 is installed at the bottom of the first cylinder 6, a pneumatic inner support fixture 8 is installed at the bottom of the motor 7, a mesh plate 9 is installed on the inner side of the bottom bin 1, a cutting fluid bin 11 and a cleaning agent bin 12 are provided inside the bottom bin 1, and a stainless steel mesh conveyor belt 13 is installed on the inner side of the bottom bin 1 through a bracket. A drying mechanism is installed on the inner top wall of the enclosure 2, two groups of inclined filters 17 are installed inside the bottom bin 1, and a vibration device 19 is installed on the top of the inclined filter 17. The rear side of the cutting fluid bin 11 and the rear side of the cleaning agent bin 12 are respectively connected to a first delivery pump 20 and a second delivery pump 21. The first delivery pump 20 is connected to a first delivery pipe 22, and the other end of the first delivery pipe 22 is connected to a first spray head 24. The second delivery pump 21 is connected to a second delivery pipe 23, and the other end of the second delivery pipe 23 is connected to a second spray head 25. The inner wall of the enclosure 2 is connected to an automatic brush device.

[0033] The debris generated by the device during operation is retained above the inclined filter screen 17. Since a vibration device 19 is provided, the vibration device 19 can be controlled to drive the elastic filter screen of the inclined filter screen 17 to vibrate, so that the debris on the inclined filter screen 17 can slide obliquely downward by vibration and be discharged from the debris discharge port 18. The debris can be collected in a container, which is convenient for clearing and collecting the debris.

[0034] When the processing of the gear is completed, the linear drive 4 drives the crossbeam 5 together with the first cylinder 6, the motor 7, the pneumatic inner support clamp 8 and the workpiece to move to the right to the front side of the brush 30. At this time, the second cylinder 27 is controlled to push the mounting seat 28 forward so that the brush 30 contacts the workpiece, and the motor 29 is controlled to drive the brush 30 to rotate to clean the debris remaining on the workpiece. At the same time, the second delivery pump 21 is operated to deliver the cleaning agent in the cleaning agent bin 12 to the second delivery pipe 23 and spray it through the second spray head 25 to rinse the workpiece, and cooperate with the brush 30 to clean the debris, a small amount of residual cutting fluid, oil stains, etc. on the workpiece to realize the function of automatic cleaning. After cleaning, the infrared heating tube 15 and the fan 16 are operated to form downward hot air, which can help dry the gears. The dried gears are output from the right end of the stainless steel mesh conveyor belt 13 and can be directly collected to facilitate the unloading of finished products.

[0035] The drying mechanism comprises a mounting cover 14 mounted on the inner top wall of the enclosure 2 , and an infrared heating tube 15 and a fan 16 are mounted on the inner side of the mounting cover 14 .

[0036] The stainless steel mesh conveyor belt 13 drives the workpiece to move to the right. During the movement, the infrared heating tube 15 and the fan 16 operate to form downward hot air to help dry the gear.

[0037] There are two second spray heads 25 , which are respectively located on the upper side and the lower side of the brush 30 .

[0038] There are two second spray heads 25, which are respectively located on the upper side and the lower side of the brush 30, so as to wash the workpiece from the upper and lower sides of the workpiece to improve the cleaning effect.

[0039] The rear sides of the cutting fluid tank 11 and the cleaning agent tank 12 are both connected with valves 26 .

[0040] After the valve 26 is opened, the cutting fluid and the cleaning agent can be discharged.

[0041] The automatic brush device includes a second cylinder 27 fixed to the enclosure 2, the front end of the second cylinder 27 is connected to a mounting seat 28, a motor 29 is installed at the rear end of the mounting seat 28, and a brush 30 is connected to the front end of the output shaft of the motor 29.

[0042] The second cylinder 27 pushes the mounting seat 28 forward, so that the brush 30 contacts the workpiece, and controls the motor 29 to drive the brush 30 to rotate to clean the debris remaining on the workpiece.

[0043] The left and right ends of the bottom bin 1 are both penetrated by debris discharge ports 18 .

[0044] The debris on the inclined filter screen 17 is discharged from the debris discharge port 18 .

[0045] The working principle and use process of the utility model are as follows: when the device is used, the gear blank to be processed is fixed on the outer side of the pneumatic inner support fixture 8, and processing can be started. During the processing, the first delivery pump 20 delivers the cutting fluid in the cutting fluid tank 11 to the first delivery pipe 22 and sprays it on the workpiece being processed through the first spray head 24, which plays a role of cooling and lubrication. The debris generated during the processing flows onto the mesh plate 9 together with the cutting fluid, and falls into the bottom bin 1 through the mesh holes on the mesh plate 9. The debris is trapped above the inclined filter screen 17, and the cutting fluid flows back into the cutting fluid tank 11. During the processing, the motor 7 can drive The workpiece is rotated to meet the processing requirements. When the gear processing is completed, the linear drive 4 drives the crossbeam 5 together with the first cylinder 6, the motor 7, the pneumatic inner support fixture 8 and the workpiece to move to the right to the front side of the brush 30. At this time, the second cylinder 27 is controlled to push the mounting seat 28 forward so that the brush 30 contacts the workpiece, and the motor 29 is controlled to drive the brush 30 to rotate to clean the debris remaining on the workpiece. At the same time, the second delivery pump 21 is operated to deliver the cleaning agent in the cleaning agent bin 12 to the second delivery pipe 23 and spray it out through the second spray head 25 to rinse the workpiece, and cooperate with the brush 30 to remove the debris on the workpiece. The remaining small amount of cutting fluid, oil, etc. is cleaned up, and the cleaned debris is trapped above the inclined filter 17. Since a vibration device 19 is provided, the vibration device 19 can be controlled to drive the elastic filter of the inclined filter 17 to vibrate, so that the debris on the inclined filter 17 slides obliquely downward by vibration and is discharged from the debris discharge port 18. It can be collected in a container, which is convenient for clearing and collecting the debris. During the cleaning process, the motor 7 still drives the workpiece to rotate, so that the workpiece can be evenly contacted with the cleaning agent and the brush 30, further improving the cleaning effect. After the cleaning is completed, the motor 7 and the second delivery pump 2 1. The motor 29 stops running, the mounting seat 28 drives the brush 30 to reset, and then the linear drive 4 drives the workpiece to move above the stainless steel mesh conveyor belt 13. After the first cylinder 6 drives the workpiece to descend, the pneumatic inner support fixture 8 releases the fixation of the workpiece, and then the linear drive 4 drives the first cylinder 6 back to the processing station, and the stainless steel mesh conveyor belt 13 drives the workpiece to move to the right. During the movement, the infrared heating tube 15 and the fan 16 run to form downward hot air, which can help dry the gears. The dried gears are output from the right end of the stainless steel mesh conveyor belt 13 and can be directly collected to facilitate the unloading of finished products.

[0046] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0047] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims

1. A gear processing device with cleaning function, characterized in that: The invention comprises a bottom bin (1), a panel (2) is installed on the top of the bottom bin (1), a hanger (3) is installed on the inner top wall of the panel (2), a linear drive (4) is installed on the bottom of the hanger (3), a crossbeam (5) is provided on the bottom of the linear drive (4), a first cylinder (6) is installed on the bottom of the crossbeam (5), a motor (7) is installed on the bottom of the first cylinder (6), a pneumatic inner support fixture (8) is installed on the bottom of the motor (7), a mesh plate (9) is installed on the inner side of the bottom bin (1), a cutting fluid bin (11) and a cleaning agent bin (12) are provided inside the bottom bin (1), a stainless steel mesh conveyor belt (13) is installed on the inner side of the bottom bin (1) through a bracket, and the panel ( 2) is provided with a drying mechanism on the inner top wall, two groups of inclined filters (17) are provided inside the bottom bin (1), a vibration device (19) is provided on the top of the inclined filters (17), a first delivery pump (20) and a second delivery pump (21) are connected to the rear side of the cutting fluid bin (11) and the rear side of the cleaning agent bin (12), respectively, the first delivery pump (20) is connected to a first delivery pipe (22), the other end of the first delivery pipe (22) is connected to a first spray head (24), the second delivery pump (21) is connected to a second delivery pipe (23), the other end of the second delivery pipe (23) is connected to a second spray head (25), and the inner wall of the enclosure (2) is connected to an automatic brush device.

2. The gear processing device with cleaning function according to claim 1, characterized in that: The drying mechanism comprises a mounting cover (14) mounted on the inner top wall of the enclosure (2), and an infrared heating tube (15) and a fan (16) are mounted on the inner side of the mounting cover (14).

3. The gear processing device with cleaning function according to claim 1, characterized in that: There are two second spray heads (25), which are respectively located on the upper side and the lower side of the brush (30).

4. The gear processing device with cleaning function according to claim 1, characterized in that: The rear sides of the cutting fluid tank (11) and the cleaning agent tank (12) are both connected to valves (26).

5. The gear processing device with cleaning function according to claim 1, characterized in that: The automatic brush device comprises a second cylinder (27) fixed to the enclosure (2), the front end of the second cylinder (27) being connected to a mounting seat (28), the rear end of the mounting seat (28) being equipped with a motor (29), and the front end of an output shaft of the motor (29) being connected to a brush (30).

6. The gear processing device with cleaning function according to claim 1, characterized in that: The left and right ends of the bottom bin (1) are both penetrated by debris discharge outlets (18).

Images