Error-proof assembling mechanism for balancer

By designing the balancer error-proof assembly mechanism, using components such as sliding shaft, cylinder and positioning pin, combined with automatic torque wrench, the problems of omissions and angle errors in traditional manual assembly are solved, improving production efficiency and reducing error rates.

CN222359653UActive Publication Date: 2025-01-17DALIAN MINGYANG IND
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Patent Information

Application Number
CN202420187358.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-01-17
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

Traditional manual assembly balancers have problems such as omissions, assembly angle errors and low production efficiency, and are inconvenient to replace assembly parts and high error rate.

Method used

A balancer error-proof assembly mechanism is designed, using components such as sliding shaft, cylinder, positioning pin and spring, and combined with an automatic torque wrench to ensure the correct positioning and fixing of the parts, avoid manpower fixing, improve production efficiency and reduce error rates.

Benefits of technology

Automated assembly is achieved to prevent omissions and angle errors, simplify the assembly replacement process, significantly improve production efficiency and reduce error rates.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222359653U_ABST
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Abstract

According to the balancer mistake-proofing assembly mechanism, a left fixed bent plate and a right fixed bent plate are installed on a bottom plate, the two ends of two sliding shafts are installed on the left fixed bent plate and the right fixed bent plate respectively, sliding blocks are installed on the sliding shafts, and positioning pins are arranged at the four corners of the upper side of each sliding block; the front end of a cylinder mandrel of the cylinder is located on the right side of the sliding block. A positioning block corresponding to the left side of the sliding block is arranged on the left fixed bent plate. The balancer mistake-proof assembly mechanism can be used in cooperation with an automatic torque wrench, omission of manual assembly is prevented, assembly angle errors are prevented, assembly parts are convenient and fast to replace, manual fixing is not needed, production efficiency is improved, and the error rate is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts assembly. Background Art

[0002] The balancer is an important component of the engine. If it is assembled incorrectly, it will cause engine vibration, failure, etc. The traditional assembly method is manual assembly, which requires manpower to fix. Manual assembly is prone to omissions and assembly angle errors. It is inconvenient to replace assembly parts, resulting in low production efficiency and high error rate. Utility Model Content

[0003] In order to solve the above problems existing in the traditional manual assembly of a balancer, the utility model provides a balancer error-proof assembly mechanism.

[0004] The technical solution adopted by the utility model to achieve the above-mentioned purpose is: a balancer anti-mistake assembly mechanism, a left fixed bent plate 12 and a right fixed bent plate 4 are installed on the bottom plate 1, the two ends of the two sliding shafts 6 are respectively installed on the left fixed bent plate 12 and the right fixed bent plate 4, a slider 8 is installed on the sliding shaft 6, and positioning pins 9 are provided at the four corners of the upper side of the slider 8; a cylinder 2 is installed on one side of the right fixed bent plate 4 on the bottom plate 1, and the front end of the cylinder spindle 4 of the cylinder 2 is located on the right side of the slider 8; a positioning block 11 is installed on the left fixed bent plate 12 corresponding to the left side of the slider 8.

[0005] An anti-misalignment pin 16 is installed on the upper part of the left fixed bent plate 12 located on one side of the sliding block 8 .

[0006] The two ends of the sliding shaft 6 are located outside the left fixed curved plate 12 and the right fixed curved plate 4 and are provided with shaft retaining rings 13 .

[0007] The cylinder 2 is mounted on a cylinder washer 3 , and the cylinder washer 3 is fixed on the base plate 1 .

[0008] A propulsion block 7 is installed at the front end of the cylinder spindle 5 of the cylinder 2.

[0009] A spring 10 is installed on the sliding shaft 6 between the sliding block 8 and the left fixed bent plate 12 .

[0010] The error-proof assembly mechanism of the balancer of the utility model can be used in conjunction with an automatic torque wrench to prevent omissions in manual assembly and prevent assembly angle errors. The assembly parts can be replaced quickly and conveniently without manual fixation, thereby improving production efficiency and reducing error rates. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a main structural diagram of the anti-mistake assembly mechanism of the balancer of the utility model.

[0012] Figure 2 It is a top view structural diagram of the anti-mistake assembly mechanism of the balancer of the utility model.

[0013] In the figure: 1, base plate, 2, cylinder, 3, cylinder washer, 4, right fixed bent plate, 5, cylinder spindle, 6, sliding shaft, 7, thrust block, 8, slider, 9, locating pin, 10, spring, 11, locating block, 12, left fixed bent plate, 13, shaft retaining ring, 14, locating block fixing bolt, 15, bent plate fixing bolt, 16, anti-misalignment pin. DETAILED DESCRIPTION

[0014] The balancer anti-misassembly mechanism of the utility model is as follows Figure 1 and Figure 2 As shown, a left fixed bent plate 12 and a right fixed bent plate 4 are installed on the base plate 1, and two ends of the two sliding shafts 6 are respectively installed on the left fixed bent plate 12 and the right fixed bent plate 4, and two ends of the sliding shaft 6 are located outside the left fixed bent plate 12 and the right fixed bent plate 4 to install shaft retaining rings 13, and a slider 8 is installed on the sliding shaft 6, and positioning pins 9 are provided at the four corners of the upper side of the slider 8; a spring 10 is installed on the sliding shaft 6 between the slider 8 and the left fixed bent plate 12, and a cylinder 2 is installed on the base plate 1 on one side of the right fixed bent plate 4, and the cylinder 2 is installed on the cylinder washer 3, and the cylinder washer 3 is fixed on the base plate 1, and the front end of the cylinder spindle 5 of the cylinder 2 is located on the right side of the slider 8, and the front end of the cylinder spindle 5 of the cylinder 2 is installed with a propulsion block 7; a positioning block 11 is installed on the left fixed bent plate 12 corresponding to the left side of the slider 8, and an anti-misalignment pin 16 is installed on the upper part of the left fixed bent plate 12 on one side of the slider 8, and the position of the anti-misalignment pin 16 matches the part to be assembled.

[0015] The assembly mechanism is used in the assembly line, and cooperates with the automatic bolt tightening device to automatically tighten the bolts to prevent omissions and prevent assembly angle errors. During operation, the parts to be assembled are placed on the slider 8, and the parts to be assembled are positioned by the positioning pins 9; the slider 8 passes through the two sliding shafts 6 to move horizontally, and the two sliding shafts 6 are fixed by the left and right fixed bent plates 4 and 12 and the shaft retaining ring 13, and the two fixed bent plates are tightened on the bottom plate 1 with the bent plate fixing bolts 15; the bottom plate 1 is fixed on the assembly line platform by bolts; a cylinder 2 is placed at one end of the slider, and the cylinder 2 is fixed to the bottom plate 1 by the cylinder pad 3; the cylinder 2 cooperates with the cylinder shaft 5 and the propulsion block 7 to push the slider 8 to the other end, and a positioning block 11 is installed on the fixed bent plate 12 at the other end with the positioning block fixing bolts 14. After the slider is pushed and close to the positioning block 11, it is fixed by the propulsion force of the cylinder; two anti-error pins 16 are installed on the bent plate 12, and the assembled parts can only ensure the correct assembly angle by passing through these two anti-error pins 16. At this time, assembly begins, and the parts are fixed by an automatic torque wrench; after assembly is completed, the cylinder is depressurized, the slider is pushed back to its original position by the spring 10, the assembled assembly is removed, and the next set of parts is placed for assembly.

Claims

1. Balancer anti-misassembly mechanism, characterized by: A left fixed curved plate (12) and a right fixed curved plate (4) are mounted on the bottom plate (1); two ends of two sliding shafts (6) are mounted on the left fixed curved plate (12) and the right fixed curved plate (4) respectively; a sliding block (8) is mounted on the sliding shaft (6); and positioning pins (9) are arranged at four corners on the upper side of the sliding block (8); a cylinder (2) is mounted on the bottom plate (1) at one side of the right fixed curved plate (4); and a front end of a cylinder spindle (5) of the cylinder (2) is located on the right side of the sliding block (8); and a positioning block (11) is mounted on the left fixed curved plate (12) corresponding to the left side of the sliding block (8).

2. The balancer anti-misassembly mechanism according to claim 1, characterized in that: An anti-error pin (16) is installed on the upper part of the left fixed bent plate (12) and located on one side of the sliding block (8).

3. The balancer anti-misassembly mechanism according to claim 1, characterized in that: The two ends of the sliding shaft (6) are located outside the left fixed curved plate (12) and the right fixed curved plate (4) and are provided with shaft retaining rings (13).

4. The balancer anti-misassembly mechanism according to claim 1, characterized in that: The cylinder (2) is mounted on a cylinder washer (3), and the cylinder washer (3) is fixed on a base plate (1).

5. The balancer anti-misassembly mechanism according to claim 1, characterized in that: A propulsion block (7) is installed at the front end of the cylinder spindle (5) of the cylinder (2).

6. The balancer anti-misassembly mechanism according to claim 1, characterized in that: A spring (10) is installed on the sliding shaft (6) between the sliding block (8) and the left fixed bent plate (12).