Ship maintenance pipeline cutting clamp
By introducing adjustment clamping components and auxiliary rotating components into the ship maintenance pipeline cutting fixture, combined with the lifting mechanism, the problem of low efficiency of clamping large pipes in the prior art is solved, and more efficient cutting and flexible clamping height adjustment is achieved. .
Patent Information
- Application Number
- CN202420785728.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-16
AI Technical Summary
Existing ship maintenance pipeline cutting fixtures require a lot of effort and time to clamp pipes with larger diameters and weights, resulting in insufficiency in cutting efficiency.
A ship maintenance pipe cutting fixture including an adjustment clamp assembly and an auxiliary rotating assembly is designed. The two-way threaded rod and a one-way threaded rod are driven by a motor to adjust the clamp roller and the rotation of the pipe, and the clamp height is adjusted in combination with the lifting mechanism. Improved clamping stability and cutting efficiency.
Reduces the force and time required to clamp thicker pipes, improves cutting efficiency, and achieves flexible adjustment of pipe height.
Smart Images

Figure CN222359693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting clamps, in particular to a ship maintenance pipeline cutting clamp. Background Art
[0002] Ship pipelines are pipes used to connect various mechanical equipment on ships and to transmit water, oil, gas and other related working fluids. In the process of repairing ship pipelines, they usually need to be cut. In order to prevent the cutting from deflecting and to stabilize the cutting of the pipeline, a cutting fixture is needed to fix the ship pipeline.
[0003] According to the description in the ship maintenance pipe cutting fixture disclosed on the patent website (authorization announcement number: CN 219310216 U), "the utility model belongs to the technical field of cutting equipment, and specifically relates to a ship maintenance pipe cutting fixture. The limiting support roller is arranged above the bottom plate, and a limiting support roller is arranged between the limiting support roller and the bottom plate. There are slide grooves on both sides of the upper part of the bottom plate, and the slider is arranged in the slide groove. The bottom of the support frame is fixed to the upper part of the slider. The slider and the slide groove are slidably matched, and there is a threaded shaft inside the slide groove. The distance between the limiting drive wheels on both sides can be adjusted, so that the limiting drive wheel and the limiting support roller are against the outer wall of the pipe, and the external cutting equipment starts to cut the round pipe. Since the position of the cutting machine is relatively fixed, the driving handle is turned after the pipe is partially cut, so that the driving handle drives the limiting drive wheel to rotate, and the rotation of the limiting drive wheel will cause the pipe to rotate, so that the cutting machine continues to cut; therefore, the utility model can stably clamp round pipes of different diameters and assist in cutting, and can adapt to various processing needs such as welding and painting in addition to cutting."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model supports the pipeline by means of the provided limiting support roller, and the limiting driving wheel abuts against the outer wall of the pipeline to achieve the clamping of the pipeline, and the driving handle drives the driving wheel to rotate, so that the pipeline can be rotated. However, in actual use, when the clamped pipeline has a large diameter and a heavy weight, it takes a lot of effort and time to rotate the limiting driving wheel, resulting in low cutting efficiency. Therefore, it is necessary to improve a ship maintenance pipeline cutting fixture to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a ship maintenance pipeline cutting fixture to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a ship maintenance pipeline cutting fixture, comprising a middle plate, a clamping mechanism is arranged on the top of the middle plate, and a lifting mechanism is arranged on the bottom of the middle plate.
[0008] The clamping mechanism comprises an adjusting clamping assembly and an auxiliary rotating assembly, and the auxiliary rotating assembly is arranged on the inner side of the adjusting clamping assembly.
[0009] Preferably, the adjusting clamping assembly includes a motor 1, which is fixedly mounted on the right side of the middle plate, a bidirectional threaded rod 1 is fixedly mounted on the left side of the transmission shaft of the motor 1, a vertical plate is mounted on the external thread of the bidirectional threaded rod 1, a limit strip 1 is slidably mounted inside the vertical plate, a motor 2 is fixedly mounted on the top of the vertical plate, a unidirectional threaded rod is fixedly mounted on the bottom of the transmission shaft of the motor 2, a limit slider is mounted on the external thread of the unidirectional threaded rod, a rotating frame is fixedly mounted on the inner side of the vertical plate and the limit slider, a clamping roller is rotatably mounted inside the rotating frame, so as to facilitate the clamping adjustment according to the pipe diameter of the ship pipeline by adjusting the clamping assembly.
[0010] Preferably, the bidirectional threaded rod 1 is rotatably mounted inside the middle plate, the bottom of the limit strip 1 is fixedly mounted on the top of the middle plate, and the limit slider is slidably mounted inside the vertical plate, thereby improving stability.
[0011] Preferably, the auxiliary rotation assembly includes a rotation limit block, the rotation limit block is fixedly installed on the top of the left vertical plate, a slide groove rotating rod is rotatably installed inside the rotation limit block, a motor three is fixedly installed on the right side of the left vertical plate, a fixed bevel gear is fixedly installed outside the slide groove rotating rod, a limited sliding bevel gear is slidably installed outside the slide groove rotating rod, a rotation limit connecting block is rotatably installed outside the limited sliding bevel gear, and a transmission gear one is fixedly installed on the front side of the clamping roller close to the limited sliding bevel gear, and a transmission gear two is fixedly installed on the front side of the clamping roller close to the fixed bevel gear, so as to facilitate the auxiliary rotation assembly to assist the rotation of the ship pipeline.
[0012] Preferably, the fixed bevel gear is meshed with transmission gear two, the limiting sliding bevel gear is meshed with transmission gear one, the top of the transmission shaft of motor three is fixedly installed with the bottom of the slide groove rotating rod, and the back of the rotation limiting connecting block is fixedly installed with the front of the rotating frame close to transmission gear one, so as to facilitate the rotation of the pipeline under normal conditions.
[0013] Preferably, the lifting mechanism includes a telescopic supporting leg, the telescopic supporting leg is fixedly mounted on the bottom of the middle plate, a bottom plate is fixedly mounted on the bottom of the telescopic supporting leg, a limit strip 2 is fixedly mounted on the top of the bottom plate, a sliding turn block is slidably mounted on the outside of the limit strip 2, a bidirectional threaded rod 2 is installed on the internal thread of the sliding turn block, a rotating arm is rotatably mounted on the top of the sliding turn block, a connecting seat is rotatably mounted on the end of the rotating arm away from the sliding turn block, and a motor 4 is fixedly mounted on the back of the bidirectional threaded rod 2, so as to facilitate the adjustment of the height of the ship pipeline maintenance cutting clamping through the lifting mechanism.
[0014] Preferably, grooves are provided at corresponding positions of the sliding block and the second limiting strip, and the second limiting strip is slidably installed inside the groove provided inside the bottom plate, so as to facilitate normal height adjustment.
[0015] Compared with the prior art, the utility model provides a ship maintenance pipeline cutting fixture, which has the following beneficial effects:
[0016] 1. The ship maintenance pipe cutting fixture can be freely adjusted according to the diameter of the ship pipeline during use through the clamping mechanism. The second driving motor rotates the one-way threaded rod to make the upper clamping roller rise or fall. The first driving motor rotates the two-way threaded rod to make the clamping rollers on both sides close to each other. When the ship pipeline needs to be rotated, the third driving motor rotates the slideway rotating rod. At this time, the fixed bevel gear drives the transmission gear second to rotate, and the limited sliding bevel gear drives the transmission gear first to rotate, so that the clamping rollers rotate in the same direction, and the clamped pipe is rotated, which reduces the effort and time required for clamping thicker pipes and improves the cutting efficiency.
[0017] 2. The ship maintenance pipe cutting fixture, through the provided lifting mechanism, drives the motor 4 during use, so that the transmission shaft of the motor 4 drives the bidirectional threaded rod 2 to rotate, so that the sliding block slides inward under the restriction of the limit strip 2, so that the rotating arm lifts the connecting seat, the middle plate is lifted, and at this time the telescopic support legs are extended and the height is changed, thereby realizing the function of changing the height of the ship pipe for cutting and clamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the appearance structure of the clamping mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the appearance structure of the adjustable clamping assembly of the utility model;
[0022] Figure 4 This is a schematic diagram of the exploded appearance structure of the auxiliary rotating assembly of the utility model;
[0023] Figure 5 This is a schematic diagram of the appearance structure of the lifting mechanism of the utility model.
[0024] In the figure: 1. middle plate; 2. clamping mechanism; 21. adjusting clamping assembly; 211. motor 1; 212. two-way threaded rod 1; 213. vertical plate; 214. limit strip 1; 215. motor 2; 216. one-way threaded rod; 217. limit slider; 218. rotating frame; 219. clamping roller; 22. auxiliary rotating assembly; 221. rotating limit block; 222. slideway rotating rod; 223. motor 3; 224. fixed bevel gear; 225. limit sliding bevel gear; 226. rotating limit connecting block; 227. transmission gear 1; 228. transmission gear 2; 3. lifting mechanism; 31. telescopic supporting leg; 32. bottom plate; 33. limit strip 2; 34. sliding rotating block; 35. two-way threaded rod 2; 36. rotating arm; 37. connecting seat; 38. motor 4. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1:
[0027] See also Figure 1-4 The utility model provides a technical solution: a ship maintenance pipeline cutting fixture, comprising a middle plate 1, a clamping mechanism 2 is arranged on the top of the middle plate 1, and a lifting mechanism 3 is arranged on the bottom of the middle plate 1.
[0028] The clamping mechanism 2 includes an adjusting clamping assembly 21 and an auxiliary rotating assembly 22 . The auxiliary rotating assembly 22 is disposed inside the adjusting clamping assembly 21 .
[0029] Furthermore, the adjusting clamping assembly 21 includes a motor 211, which is fixedly installed on the right side of the middle plate 1, and a bidirectional threaded rod 212 is fixedly installed on the left side of the transmission shaft of the motor 211, and the external thread of the bidirectional threaded rod 212 is installed with a vertical plate 213, and the internal sliding installation of a limit strip 214 of the vertical plate 213, and a motor 215 is fixedly installed on the top of the vertical plate 213, and a unidirectional threaded rod 216 is fixedly installed on the bottom of the transmission shaft of the motor 215, and a limit slider 217 is installed on the external thread of the unidirectional threaded rod 216, and a rotating frame 218 is fixedly installed on the inner side of the vertical plate 213 and the limit slider 217, and a clamping roller 219 is rotatably installed inside the rotating frame 218, so as to facilitate the clamping adjustment according to the pipe diameter of the ship pipeline by adjusting the clamping assembly 21.
[0030] Furthermore, the bidirectional threaded rod 212 is rotatably mounted inside the middle plate 1, the bottom of the limit strip 214 is fixedly mounted on the top of the middle plate 1, and the limit slider 217 is slidably mounted inside the vertical plate 213, thereby improving stability.
[0031] Furthermore, the auxiliary rotating assembly 22 includes a rotating limit block 221, which is fixedly mounted on the top of the left vertical plate 213, a slide rod 222 is rotatably mounted inside the rotating limit block 221, a motor 3 223 is fixedly mounted on the right side of the left vertical plate 213, a fixed bevel gear 224 is fixedly mounted outside the slide rod 222, a limited sliding bevel gear 225 is slidably mounted outside the slide rod 222, a rotating limit connecting block 226 is rotatably mounted outside the limited sliding bevel gear 225, and a transmission gear 1 227 is fixedly mounted on the front side of the clamping roller 219 near the limited sliding bevel gear 225, and a transmission gear 2 228 is fixedly mounted on the front side of the clamping roller 219 near the fixed bevel gear 224, so as to facilitate the auxiliary rotating assembly 22 to assist the rotation of the ship pipeline.
[0032] Furthermore, the fixed bevel gear 224 is meshed with the transmission gear 228, the limiting sliding bevel gear 225 is meshed with the transmission gear 1 227, the top of the transmission shaft of the motor 3 223 is fixedly installed with the bottom of the slide groove rotating rod 222, and the back of the rotating limiting connecting block 226 is fixedly installed with the front of the rotating frame 218 close to the transmission gear 1 227, so as to facilitate the rotation of the pipeline under normal conditions. Embodiment 2:
[0033] See also Figure 5, and combined with the first embodiment, it is further obtained that the lifting mechanism 3 includes a telescopic support leg 31, the telescopic support leg 31 is fixedly installed at the bottom of the middle plate 1, the bottom of the telescopic support leg 31 is fixedly installed with a bottom plate 32, the top of the bottom plate 32 is fixedly installed with a limit strip 33, the outer side of the limit strip 33 is slidably installed with a sliding turn block 34, the internal thread of the sliding turn block 34 is installed with a two-way threaded rod 35, the top of the sliding turn block 34 is rotatably installed with a rotating arm 36, the end of the rotating arm 36 away from the sliding turn block 34 is rotatably installed with a connecting seat 37, and the back of the two-way threaded rod 35 is fixedly installed with a motor 4 38, so as to facilitate the adjustment of the height of the ship pipeline maintenance cutting clamping through the lifting mechanism 3.
[0034] Furthermore, a groove is provided at the corresponding position of the sliding block 34 and the second limiting strip 33, and the second limiting strip 33 is slidably installed in the groove provided inside the bottom plate 32, so as to facilitate normal height adjustment.
[0035] In actual operation, when the device is used, it can be freely adjusted according to the diameter of the ship's pipeline. The driving motor 215 rotates the one-way threaded rod 216, which can make the upper clamping roller 219 rise or fall. At this time, the rotating limit connecting block 226 will drive the limit sliding bevel gear 225 to rise or fall. The driving motor 1 211 rotates the two-way threaded rod 1 212, which can make the clamping rollers 219 on both sides close to each other. When it is necessary to rotate the ship's pipeline, the driving motor 3 223 rotates the slideway rotating rod 222. At this time, the fixed bevel gear 224 drives the transmission gear 2 228 The limiting sliding bevel gear 225 drives the transmission gear 1 227 to rotate, so that the clamping roller 219 rotates in the same direction, and the clamped pipe is rotated, which reduces the effort and time required for clamping thicker pipes and improves the cutting efficiency. The motor 4 38 is driven, so that the transmission shaft of the motor 4 38 drives the bidirectional threaded rod 2 35 to rotate, so that the sliding rotating block 34 slides inward under the restriction of the limiting strip 2 33, so that the rotating arm 36 lifts the connecting seat 37, and the middle plate 1 is lifted. At this time, the telescopic support leg 31 is extended and the height is changed, thereby realizing the function of changing the height of the ship pipeline for cutting and clamping.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A ship maintenance pipe cutting fixture, comprising a middle plate (1), characterized in that: A clamping mechanism (2) is provided at the top of the middle plate (1), and a lifting mechanism (3) is provided at the bottom of the middle plate (1); The clamping mechanism (2) comprises an adjustable clamping assembly (21) and an auxiliary rotating assembly (22); the auxiliary rotating assembly (22) is arranged on the inner side of the adjustable clamping assembly (21).
2. A ship repair pipe cutting fixture according to claim 1, characterized in that: The adjusting clamping assembly (21) comprises a motor 1 (211), wherein the motor 1 (211) is fixedly mounted on the right side of the middle plate (1), a bidirectional threaded rod 1 (212) is fixedly mounted on the left side of the transmission shaft of the motor 1 (211), a vertical plate (213) is mounted on the external threads of the bidirectional threaded rod 1 (212), a limit strip 1 (214) is slidably mounted inside the vertical plate (213), a motor 2 (215) is fixedly mounted on the top of the vertical plate (213), a unidirectional threaded rod (216) is fixedly mounted on the bottom of the transmission shaft of the motor 2 (215), a limit slider (217) is mounted on the external threads of the unidirectional threaded rod (216), a rotating frame (218) is fixedly mounted on the inner sides of the vertical plate (213) and the limit slider (217), and a clamping roller (219) is rotatably mounted inside the rotating frame (218).
3. A ship repair pipe cutting fixture according to claim 2, characterized in that: The bidirectional threaded rod (212) is rotatably mounted inside the middle plate (1), the bottom of the limit strip (214) is fixedly mounted on the top of the middle plate (1), and the limit slider (217) is slidably mounted inside the vertical plate (213).
4. A ship repair pipe cutting fixture according to claim 1, characterized in that: The auxiliary rotation assembly (22) comprises a rotation limit block (221), the rotation limit block (221) being fixedly mounted on the top of the left vertical plate (213), a slide groove rotating rod (222) being rotatably mounted inside the rotation limit block (221), a motor three (223) being fixedly mounted on the right side of the left vertical plate (213), a fixed bevel gear (224) being fixedly mounted outside the slide groove rotating rod (222), a limited sliding bevel gear (225) being slidably mounted outside the slide groove rotating rod (222), a rotation limit connecting block (226) being rotatably mounted outside the limited sliding bevel gear (225), a transmission gear one (227) being fixedly mounted on the front side of a clamping roller (219) close to the limited sliding bevel gear (225), and a transmission gear two (228) being fixedly mounted on the front side of a clamping roller (219) close to the fixed bevel gear (224).
5. A ship repair pipe cutting fixture according to claim 4, characterized in that: The fixed bevel gear (224) meshes with the second transmission gear (228), the limited sliding bevel gear (225) meshes with the first transmission gear (227), the top of the transmission shaft of the third motor (223) is fixedly mounted on the bottom of the slideway rotating rod (222), and the back of the rotation limiting connecting block (226) is fixedly mounted on the front of the rotating frame (218) close to the first transmission gear (227).
6. A ship repair pipe cutting fixture according to claim 1, characterized in that: The lifting mechanism (3) comprises a telescopic support leg (31), wherein the telescopic support leg (31) is fixedly mounted on the bottom of the middle plate (1), a bottom plate (32) is fixedly mounted on the bottom of the telescopic support leg (31), a limit strip (33) is fixedly mounted on the top of the bottom plate (32), a sliding block (34) is slidably mounted on the outside of the limit strip (33), a bidirectional threaded rod (35) is internally threadedly mounted on the sliding block (34), a rotating arm (36) is rotatably mounted on the top of the sliding block (34), a connecting seat (37) is rotatably mounted on one end of the rotating arm (36) away from the sliding block (34), and a motor (38) is fixedly mounted on the back of the bidirectional threaded rod (35).
7. A ship repair pipe cutting fixture according to claim 6, characterized in that: The sliding block (34) and the second limiting strip (33) are provided with grooves at corresponding positions, and the second limiting strip (33) is slidably mounted inside the groove provided inside the bottom plate (32).
Citation Information
Patent Citations
Ship maintenance pipeline cutting clamp
CN219310216U