Polishing device for solar module production

By introducing a shield and cleaning ring into the polishing device for solar energy module production, the problem of waste residue after spraying water is solved, effective cleaning of debris is achieved and concentrated reduction of cleaning difficulty is achieved, and the service life of the device is extended.

CN222359937UActive Publication Date: 2025-01-17SHANDONG QINGDA HAOYU SOLAR ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421250580.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-17
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing polishing device for solar energy module production will easily become moldy after spraying water to cool down, which will affect the service life of the device.

Method used

A grinding device including a shield and a cleaning ring is designed. During the grinding process, the cleaning ring cleans the splashed debris into the lower chip hole to avoid residue. Combined with the design of the conveyor belt and the lower chip channel, the debris is concentratedly reduced. Residual and cleaning difficulty.

Benefits of technology

It effectively reduces residual debris on the device, reduces the difficulty of cleaning for workers, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222359937U_ABST
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Abstract

The utility model relates to the technical field of polishing equipment, in particular to a polishing device for solar module production. The device comprises a rack and a polishing mechanism, an output roller and a driven roller are rotationally arranged on the rack, a conveying belt is arranged on the output roller and the driven roller, a plurality of chip discharging holes are evenly distributed in the conveying belt, the rack is provided with a chip discharging channel, the chip discharging channel is located below the chip discharging holes, a rotating assembly is further arranged on the rack, and the rotating assembly is in driving connection with the output roller; the polishing mechanism is arranged on the rack and comprises a driving assembly arranged on the rack, a polishing disc arranged on the driving assembly and connected with the driving assembly in a driving mode and a shielding cover arranged on the driving assembly, and a sweeping ring is arranged at the bottom of the shielding cover. According to the embodiment of the utility model, ground chips are swept into the chip discharging hole through the sweeping ring on the shielding cover, so that the service life of the device is prevented from being influenced by residual chips.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding equipment, in particular to a grinding device for producing solar energy components. Background Art

[0002] Solar energy is a renewable energy source, which refers to the thermal radiation energy of the sun (see Three ways of heat energy transmission: radiation). Its main manifestation is the so-called sunlight. In modern times, it is generally used to generate electricity or provide energy for water heaters. To make good use of this resource, conversion equipment is often needed. These devices are made of multiple solar panels, so corresponding polishing equipment is needed to perform corresponding polishing and fine processing on the solar panels.

[0003] Chinese patent announcement number CN216179245U discloses a grinding device for solar module production, the grinding device includes a device body, the inner bearing at the top of the device body is connected to a threaded rod, a fixed block, both sides of the threaded block are provided with fixed blocks, the fixed block is connected to a connecting plate, and the bottom end of the connecting plate is connected to a baffle; this technical solution can block the waste chips generated during grinding and the water splashes when spraying water for cooling by arranging a connecting plate and a baffle on the outer side of the grinding disc, thereby preventing harm to technicians and improving the safety of the grinding work.

[0004] However, the above technical solution has the following shortcomings: when the device is polishing components, the sprayed water will remain on the equipment after cooling the waste chips, and the remaining waste chips are prone to mold under the action of water and oxygen, and the moldy waste chips will accelerate the speed at which the device becomes moldy under the action of water and oxygen. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes a solar panel production grinding device, in which a cleaning ring on a shielding cover cleans the grinding debris into a lower chip hole to prevent the residual debris from affecting the service life of the device.

[0006] The technical solution of the utility model is a grinding device for producing solar panels, comprising: a frame, on which an output roller and a driven roller are rotatably arranged, a conveyor belt is arranged on the output roller and the driven roller, a plurality of chip holes are evenly distributed on the conveyor belt, the frame has a chip channel, the chip channel is located below the plurality of chip holes, a rotating assembly is also arranged on the frame, the rotating assembly is drivingly connected to the output roller; a grinding mechanism is arranged on the frame, the grinding mechanism comprises a driving assembly arranged on the frame, a grinding disc arranged on the driving assembly and drivingly connected to the driving assembly, and a shielding cover arranged on the driving assembly, a cleaning ring is arranged at the bottom of the shielding cover.

[0007] Preferably, a clamping assembly is also provided on the frame, and the clamping assembly includes a motor b arranged on the frame, a bidirectional screw rod rotatably arranged on the frame, two sliding blocks relatively arranged on the bidirectional screw rod, and multiple electric push rods arranged on each of the two sliding blocks, and an L-shaped clamping plate connected to the output ends of the multiple electric push rods, the motor b is drivingly connected to the bidirectional screw rod, and the two sliding blocks are both threadedly connected to the bidirectional screw rod.

[0008] Preferably, a plurality of rollers are provided on the L-shaped clamping plate.

[0009] Preferably, a placement rack is provided below the frame, a chip collection cabinet is provided on the placement rack, a chip storage drawer is slidably provided on the chip collection cabinet, and a chip collection channel connected to the chip storage drawer is provided on the top of the chip collection cabinet.

[0010] Preferably, the driving assembly includes a motor a arranged on a frame, a main screw and a secondary screw rotatably arranged on the frame, a moving block threadedly connected to the main screw and the secondary screw, a cylinder arranged on the moving block, a fixed frame connected to the output end of the cylinder, a motor arranged on the fixed frame, a bevel gear a connected to the output end of the motor, and a bevel gear b meshingly connected to the bevel gear a, the bevel gear b is coaxially connected to the grinding disc, and a transmission belt b is arranged on the main screw and the secondary screw.

[0011] Preferably, the frame is in sliding contact with the inner circumference of the conveyor belt.

[0012] Compared with the prior art, the utility model has the following beneficial technical effects:

[0013] When the utility model is in use, a worker places the component on the conveyor belt, the driving component drives the grinding disc to move above the component, the rotating component drives the output roller to rotate, and the conveyor belt drives the component to gradually move from the bottom of the grinding disc. The cleaning ring moves when the moving component drives the grinding disc to move, and the cleaning ring cleans the debris that falls on the conveyor belt into the chip lowering hole. The debris falls along the chip lowering hole and the chip lowering channel, thereby reducing the debris remaining on the device and concentrating the position where the debris falls, reducing the cleaning difficulty for the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0015] Figure 2 A half-section view of an embodiment of the utility model;

[0016] Figure 3 for Figure 2 A magnified view of the structure at center.

[0017] Figure numerals: 1, frame; 101, chip discharge channel; 2, motor a; 3, main screw; 4, auxiliary screw; 5, moving block; 6, cylinder; 7, shielding cover; 8, cleaning ring; 9, fixed frame; 10, bevel gear a; 11, bevel gear b; 12, grinding disc; 13, output roller; 14, driven roller; 15, conveyor belt; 151, chip discharge hole; 16, placement rack; 17, chip collection cabinet; 18, motor b; 19, bidirectional screw; 20, sliding block; 21, electric push rod; 22, L-shaped clamping plate. DETAILED DESCRIPTION

[0018] Embodiment 1

[0019] like Figure 1-Figure 3 As shown, a grinding device for solar panel production proposed in this embodiment includes a frame 1 and a grinding mechanism, an output roller 13 and a driven roller 14 are rotatably arranged on the frame 1, a conveyor belt 15 is arranged on the output roller 13 and the driven roller 14, a plurality of chip holes 151 are evenly distributed on the conveyor belt 15, the frame 1 has a chip channel 101, and the chip channel 101 is located below the plurality of chip holes 151, a rotating assembly is also arranged on the frame 1, and the rotating assembly is drivingly connected to the output roller 13; the grinding mechanism is arranged on the frame 1, and the grinding mechanism includes a driving assembly arranged on the frame 1, a grinding disc 12 arranged on the driving assembly and drivingly connected to the driving assembly, and a shielding cover 7 arranged on the driving assembly, a cleaning ring 8 is arranged at the bottom of the shielding cover 7, and the cleaning ring 8 has a plurality of brushes.

[0020] A placement rack 16 is arranged below the frame 1, and a chip collection cabinet 17 is arranged on the placement rack 16. A chip storage drawer is slidably arranged on the chip collection cabinet 17. The top of the chip collection cabinet 17 has a chip collection channel connected to the chip storage drawer. The chip collection channel is located below the lower chip channel 101, and the frame 1 is in sliding contact with the inner circumference of the conveyor belt 15.

[0021] When this embodiment is in use, a worker places the component on the conveyor belt 15, the driving component drives the grinding disc 12 to move above the component, the rotating component drives the output roller 13 to rotate, the output roller 13 drives the conveyor belt 15 to move, and the conveyor belt 15 drives the component to gradually move from the bottom of the grinding disc 12. The grinding disc 12 completes the grinding of the component surface during the movement of the component, the shielding cover 7 blocks the debris splashed during grinding, and the cleaning ring 8 moves when the moving component drives the grinding disc 12 to move. The cleaning ring 8 cleans the debris that falls on the conveyor belt 15 into the lower chip hole 151, and the debris falls along the lower chip hole 151 and the lower chip channel 101, thereby reducing the debris remaining on the device and concentrating the location where the debris falls, reducing the difficulty of cleaning for workers.

[0022] Embodiment 2

[0023] like Figure 1 and Figure 2As shown, the present embodiment proposes a polishing device for producing solar modules. Compared with the first embodiment, in the present embodiment, a clamping assembly is further arranged on the frame 1, and the clamping assembly includes a motor b18 arranged on the frame 1, a bidirectional screw rod 19 rotatably arranged on the frame 1, two sliding blocks 20 arranged oppositely on the bidirectional screw rod 19, and a plurality of electric push rods 21 arranged on each of the two sliding blocks 20, and an L-shaped clamping plate 22 connected to the output ends of the plurality of electric push rods 21, the motor b18 is drivingly connected to the bidirectional screw rod 19, and the two sliding blocks 20 are both threadedly connected to the bidirectional screw rod 19. A plurality of rollers are arranged on the L-shaped clamping plate 22.

[0024] In this embodiment, after the component is placed on the conveyor belt 15, according to the style of the component, the motor b18 drives the bidirectional screw rod 19 to drive the L-shaped clamping plate 22 on the two sliding blocks 20 to move to the position required by the user, and then the electric push rod 21 drives the L-shaped clamping plate 22 to descend, and the rollers at the bottom of the L-shaped clamping plate 22 are pressed against the upper sides of the component to fix it, or the motor b18 drives the rollers on the L-shaped clamping plate 22 to abut against the two side surfaces of the component, and the rollers are used to fix the component, so that the component can move in a clamped state, thereby improving the stability of the device.

[0025] Embodiment 3

[0026] like Figure 1-Figure 3 As shown, a polishing device for solar panel production proposed in this embodiment, compared with the first embodiment, in this embodiment, the driving assembly includes a motor a2 arranged on a frame 1, a main screw 3 and an auxiliary screw 4 rotatably arranged on the frame 1, a moving block 5 threadedly connected to the main screw 3 and the auxiliary screw 4, a cylinder 6 arranged on the moving block 5, a fixed frame 9 connected to the output end of the cylinder 6, a motor arranged on the fixed frame 9, a bevel gear a10 connected to the output end of the motor, and a bevel gear b11 meshingly connected to the bevel gear a10, the bevel gear b11 is coaxially connected to the polishing disc 12, and a transmission belt b is arranged on the main screw 3 and the auxiliary screw 4.

[0027] In this embodiment, when grinding the component, the motor a2 drives the main screw 3 to rotate, and the main screw 3 drives the auxiliary screw 4 to rotate through the transmission belt. The main screw 3 and the auxiliary screw 4 drive the moving block 5 to move to a suitable position according to user needs, and then the motor drives the bevel gear a10 to drive the bevel gear b11 to rotate to allow the grinding disc 12 to process the component, so that the device does not need to manually adjust the height of the grinding disc 12, thereby avoiding the failure of component grinding due to worker errors and improving the grinding accuracy of the device.

[0028] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A polishing device for producing solar panels, characterized in that: include: A frame (1) on which an output roller (13) and a driven roller (14) are rotatably arranged, a conveyor belt (15) is arranged on the output roller (13) and the driven roller (14), a plurality of chip lowering holes (151) are evenly distributed on the conveyor belt (15), the frame (1) has a chip lowering channel (101), the chip lowering channel (101) is located below the plurality of chip lowering holes (151), and a rotating assembly is also arranged on the frame (1), the rotating assembly is drivingly connected to the output roller (13); A grinding mechanism is arranged on a frame (1), comprising a driving assembly arranged on the frame (1), a grinding disc (12) arranged on the driving assembly and drivingly connected to the driving assembly, and a shielding cover (7) arranged on the driving assembly, wherein a cleaning ring (8) is arranged at the bottom of the shielding cover (7).

2. A polishing device for producing solar modules according to claim 1, characterized in that: The frame (1) is also provided with a clamping assembly, which comprises a motor b (18) arranged on the frame (1), a bidirectional screw rod (19) rotatably arranged on the frame (1), two sliding blocks (20) arranged opposite to each other on the bidirectional screw rod (19), and a plurality of electric push rods (21) arranged on each of the two sliding blocks (20), and an L-shaped clamping plate (22) connected to the output ends of the plurality of electric push rods (21). The motor b (18) is drivingly connected to the bidirectional screw rod (19), and the two sliding blocks (20) are both threadedly connected to the bidirectional screw rod (19).

3. A polishing device for producing solar modules according to claim 2, characterized in that: A plurality of rollers are arranged on the L-shaped clamping plate (22).

4. A polishing device for producing solar modules according to claim 1, characterized in that: A placement rack (16) is arranged below the frame (1), a chip collecting cabinet (17) is arranged on the placement rack (16), a chip storage drawer is slidably arranged on the chip collecting cabinet (17), and a chip collecting channel communicated with the chip storage drawer is provided on the top of the chip collecting cabinet (17).

5. A polishing device for producing solar modules according to claim 1, characterized in that: The driving assembly comprises a motor a (2) arranged on a frame (1), a main screw rod (3) and a secondary screw rod (4) rotatably arranged on the frame (1), a moving block (5) threadedly connected to the main screw rod (3) and the secondary screw rod (4), a cylinder (6) arranged on the moving block (5), a fixed frame (9) connected to the output end of the cylinder (6), a motor arranged on the fixed frame (9), a bevel gear a (10) connected to the output end of the motor, and a bevel gear b (11) meshingly connected to the bevel gear a (10), the bevel gear b (11) being coaxially connected to a grinding disc (12), and a transmission belt b being arranged on the main screw rod (3) and the secondary screw rod (4).

6. A polishing device for producing solar modules according to claim 1, characterized in that: The frame (1) is in sliding contact with the inner peripheral surface of the conveyor belt (15).

Citation Information

Patent Citations

  • Polishing device for solar module production

    CN216179245U