Compact wedge

By adding lubricant and limiting mechanism to the compact oblique wedge, the frictional damage between the oblique wedge and the slider is solved, which improves the service life of the equipment and reduces wear, and achieves more efficient pressing process.

CN222360535UActive Publication Date: 2025-01-17JIANGXI DATONG PRECISION HARDWARE MFG
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Patent Information

Application Number
CN202420087190.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2025-01-17
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

During long-term use of existing compact oblique wedges, the friction between the oblique wedge and the slider causes damage to the contact surface, which fails to effectively solve the wear problem between the oblique wedge and the slider.

Method used

A compact oblique wedge is designed to ensure that the lubricating oil is effectively transported to the contact surface of the oblique wedge body and the connecting oblique block by dropping lubricating oil, combined with limit and auxiliary mechanism, to ensure that the lubricating oil is effectively delivered to the contact surface to reduce wear and buffer it through a nitrogen spring. and protective mechanisms prevent components from falling off.

Benefits of technology

It effectively reduces frictional damage between the inclined wedge and the slider, improves the service life of the pressing mechanism, and prevents the protective mechanism components from falling off through the limiting mechanism, ensures that the lubricating oil is evenly distributed, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a compact tapered wedge, which relates to the technical field of injection molds, and comprises a base, a pressing mechanism is arranged above the base, the pressing mechanism comprises a material placing table, a pressing plate is arranged above the material placing table, the top of the pressing plate is fixedly connected with an upper driving block, a tapered wedge body is arranged below the upper driving block, a sliding block is arranged below the tapered wedge body, and the sliding block is fixedly connected with the upper driving block. A connecting inclined block is arranged between the sliding block and the wedge body, one side of the connecting inclined block is fixedly connected with one side of the sliding block, one side of the connecting inclined block is connected with a nitrogen spring, the end, away from the connecting inclined block, of the nitrogen spring is fixedly connected with one side of the wedge body, and the side, close to the discharging table, of the sliding block is connected with a stamping plate. And a protection mechanism is arranged in the tapered wedge body. According to the material pressing mechanism, lubricating oil is dropwise added to the contact face of the connecting inclined block and the inclined wedge body through the protection mechanism, damage to the contact face of the connecting inclined block and the inclined wedge body due to long-time friction between the connecting inclined block and the inclined wedge body is reduced, and therefore the service life of components in the material pressing mechanism is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molds, in particular to a compact inclined wedge. Background Art

[0002] The existing compact wedge principle is a mechanical principle that converts vertical motion into horizontal motion or tilting motion by using a wedge and a slider in combination. The wedge principle can be used to press or punch materials, thereby meeting the market demand for processed materials.

[0003] Publication number: CN212528533U, publication date: 2021-02-12, discloses a compact high-rigidity wedge mechanism to solve the shortcomings of aggravated damage to the friction surface due to long-term use and deformation and damage of the slider due to collision between the slider and the support seat, including a support seat, a mounting groove is provided at the upper end of the support seat, a slider is contact-connected in the mounting groove, a slide rod is connected to the upper end of the support seat by a screw, an oil storage tank is provided in the slide rod, a sponge block is arranged in the oil storage tank, an oil outlet hole is provided at the upper end of the slide rod, a support hole is provided in the slide rod, and a slide rod is slidably sleeved in the support hole. The utility model fixes the slide rod at the upper end of the support seat, an oil storage tank is provided in the slide rod, and oil is supplied into the oil storage tank. When the driving block drives the slide rod to slide on the slide rod, the lubricating oil in the oil storage tank seeps out through the cotton core in the oil outlet hole to lubricate the support hole, thereby reducing the wear between the slide rod and the slide rod and improving the service life of the device.

[0004] The device stores oil and leaks oil by opening an oil storage tank in the slide rod, thereby reducing the wear between the slide rod and the slider. However, the device does not take into account the wear between the inclined wedge and the slider. The principle of the inclined wedge is mainly to change vertical motion into horizontal motion through the cooperation between the inclined wedge and the slider. The damage to the contact surface between the inclined surface of the slider and the inclined wedge body caused by long-term friction also needs to be considered. Therefore, a compact inclined wedge is urgently needed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings in the prior art and provide a compact inclined wedge.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a compact inclined wedge, comprising a base, a pressing mechanism is arranged above the base, the pressing mechanism comprises a discharge platform, a pressing plate is arranged above the discharge platform, the top of the pressing plate is fixedly connected with an upper driving block, an inclined wedge body is arranged below the upper driving block, a sliding block is arranged below the inclined wedge body, a connecting inclined block is arranged between the sliding block and the inclined wedge body, one side of the connecting inclined block is fixedly connected to one side of the sliding block, one side of the connecting inclined block is connected to a nitrogen spring, one end of the nitrogen spring away from the connecting inclined block is fixedly connected to one side of the inclined wedge body, a side of the sliding block close to the discharge platform is connected to a stamping plate, a protective mechanism is arranged inside the inclined wedge body, the protective mechanism comprises a slide plate, and an oil tank is arranged inside the card slot opened on the top of the slide plate;

[0007] The protection mechanism also includes a connecting pipe, one end of which is connected to one side of the oil tank, and the other end of the connecting pipe is connected to a distribution pipe, and the distribution pipe is located in a slot opened at the top of the slide board, and the outer surface of the distribution pipe is connected to a connecting head, an oil groove is opened on one side of the connecting bevel block, and the connecting head is located inside the oil groove, a limit block is provided inside the slot opened at the top of the slide board, and a tank cover is provided on the top of the oil tank.

[0008] As a preferred embodiment, a limiting mechanism is provided inside the inclined wedge body, and the limiting mechanism includes a hand-tightening bolt. A limiting groove is opened on one side of the inclined wedge body, and a rotating plate is rotatably connected inside the limiting groove. The hand-tightening bolts pass through the rotating plate and the inclined wedge body, and the hand-tightening bolts are threadedly connected to the rotating plate and the inclined wedge body.

[0009] As a preferred embodiment, an auxiliary mechanism is provided inside the oil tank, and the auxiliary mechanism includes a fixed pipe, and the fixed pipe runs through the inside of the oil tank and the slide plate, and the outer surface of the fixed pipe is fixedly connected to the inner surface of the oil tank.

[0010] As a preferred embodiment, a push rod passes through the interior of the fixed tube, the push rod is slidably connected to the fixed tube, a handle is provided at one end of the push rod, a plug is provided at the end of the push rod away from the handle, and the plug is located inside the fixed tube.

[0011] As a preferred embodiment, a sealing ring is connected to one side of the plug, the push rod passes through the inside of the sealing ring, the inner surface of the fixed tube near one end is connected to a limiting ring, and the push rod is slidably connected to the limiting ring.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] The utility model drips lubricating oil on the contact surface of the inclined block and the inclined wedge body through the protective mechanism, thereby reducing the damage to the contact surface of the inclined block and the inclined wedge body caused by the friction between the two due to the long-term connection, thereby improving the service life of the internal components of the pressing mechanism. The internal components of the protective mechanism are limited by the limiting mechanism. When the upper driving block drives the wedge body to move back and forth in the vertical direction, other protective mechanism components inside the slide plate and the slot opened on the top thereof are prevented from falling off from the inside of the inclined body. An auxiliary mechanism is provided to help a part of the lubricating oil inside the oil tank to be transported to the inside of the connecting pipe to a certain extent, and then drip into the oil tank through the distribution pipe and the connecting head. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional diagram of a compact angled wedge provided by the utility model.

[0015] Figure 2 A partial stereoscopic diagram of a compact angled wedge provided by the utility model.

[0016] Figure 3 A three-dimensional diagram of a compact angled wedge protection mechanism provided by the utility model.

[0017] Figure 4 A partial stereoscopic diagram of a compact angled wedge protection mechanism provided by the utility model.

[0018] Figure 5 A three-dimensional diagram of a compact inclined wedge limiting mechanism provided by the utility model.

[0019] Figure 6 A three-dimensional diagram of an auxiliary mechanism of a compact angled wedge provided by the utility model.

[0020] Figure 7 A partial stereoscopic diagram of a compact angled wedge protection mechanism provided by the utility model.

[0021] Legend:

[0022] 1. Base; 2. Pressing mechanism; 21. Unloading platform; 22. Pressing plate; 23. Upper driving block; 24. Wedge body; 25. Sliding block; 26. Connecting inclined block; 27. Nitrogen spring; 28. Stamping plate;

[0023] 3. Protective mechanism; 31. Slide plate; 32. Oil tank; 33. Connecting pipe; 34. Distribution pipe; 35. Connecting head; 36. Tank cover; 37. Limiting block; 38. Oil tank;

[0024] 4. Limiting mechanism; 41. Limiting groove; 42. Turn plate; 43. Hand-tightening bolt;

[0025] 5. Auxiliary mechanism; 51. Fixed tube; 52. Push rod; 53. Plug; 54. Sealing ring; 55. Limiting ring; 56. Handle. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example 1

[0028] like Figure 1-Figure 7 As shown, the utility model provides a technical solution: a compact inclined wedge, including a base 1, a pressing mechanism 2 is provided above the base 1, the pressing mechanism 2 includes a discharge platform 21, a pressing plate 22 is provided above the discharge platform 21, and an upper driving block 23 is fixedly connected to the top of the pressing plate 22. There are two ways of fixed connection, bolt connection and welding, and bolt connection is preferred in this application document; an inclined wedge body 24 is provided below the upper driving block 23, a slider 25 is provided below the inclined wedge body 24, a connecting inclined block 26 is provided between the slider 25 and the inclined wedge body 24, and one side of the connecting inclined block 26 is fixedly connected to one side of the slider 25. There are two ways of fixed connection, bolt connection and welding, and bolt connection is preferred in this application document; a nitrogen spring 27 is connected to one side of the connecting inclined block 26, and the end of the nitrogen spring 27 away from the connecting inclined block 26 is connected to the One side of the inclined wedge body 24 is fixedly connected, and there are two ways of fixed connection, bolt connection and welding. In this application document, bolt connection is preferred; a stamping plate 28 is connected to the side of the slider 25 close to the discharge table 21, and a protective mechanism 3 is provided inside the inclined wedge body 24. The protective mechanism 3 includes a slide plate 31, and an oil tank 32 is provided inside the slot opened at the top of the slide plate 31. The protective mechanism 3 also includes a connecting pipe 33, one end of the connecting pipe 33 is connected to one side of the oil tank 32, and the other end of the connecting pipe 33 is connected to a distribution pipe 34, the distribution pipe 34 is located inside the slot opened at the top of the slide plate 31, and a connector 35 is connected to the outer surface of the distribution pipe 34. An oil groove 38 is opened on one side of the connecting inclined block 26, and the connector 35 is located inside the oil groove 38. A limit block 37 is provided inside the slot opened at the top of the slide plate 31, and a box cover 36 is provided on the top of the oil tank 32.

[0029] In this embodiment, lubricating oil is dripped on the contact surface between the inclined block 26 and the inclined wedge body 24 through the protective mechanism 3, so as to reduce the damage to the contact surface between the inclined block 26 and the inclined wedge body 24 caused by the friction between the two due to the long-term connection, thereby improving the service life of the internal components of the pressing mechanism 2. The base 1 contacts the ground to support the discharge table 21, and the discharge table 21 is used to place the material. The top of the material is provided with a pressing plate 22 to limit the material, and the two ends of the material are stamped and bent in cooperation with the stamping plate 28. The upper driving block 23 drives the pressing plate 22 and the inclined wedge body 24 to perform a reciprocating motion in the vertical direction. The inclined wedge body A nitrogen spring 27 is connected between the slider 24 and the connecting inclined block 26, and the nitrogen spring 27 plays a buffering role between the two. When the bottom of the slider 25 contacts the bottom side of the slot opened at the top of the base 1, the upper driving block 23 drives the inclined wedge body 24 to continue to move downward. The bottom inclined surface of the inclined wedge body 24 squeezes the top inclined surface of the connecting inclined block 26, driving the nitrogen spring 27 to compress. At the same time, the slider 25 starts to slide to one side of the discharge platform 21. The slider 25 is pressed and bent at both ends of the material by the stamping plate 28 connected to one side of the discharge platform 21. The oil tank 32 is located on the top of the slide plate 31. The oil tank 32 is used to store lubricating oil inside the slot, and one end of the connecting pipe 33 is connected to one side of the oil tank 32. According to the gravity of the lubricating oil itself, a part of the lubricating oil inside the oil tank 32 can be transported to the inside of the connecting pipe 33. The other end of the connecting pipe 33 is connected to the distribution pipe 34, and then transported to the inside of the distribution pipe 34. The distribution pipe 34 is located in the slot opened at the top of the slide plate 31. The inner wall of the slot opened at the top of the slide plate 31 limits the distribution pipe 34 to reduce the shaking of the distribution pipe 34. The distribution pipe 34 is conducive to the lubricating oil in the pipe to drip evenly through the connector 35 to the connecting inclined block. The oil groove 38 is provided on one side of the slide 26. The curvature of the oil groove 38 is set so that the lubricating oil in the oil groove 38 flows to the contact surface connecting the inclined block 26 and the inclined wedge body 24 due to gravity, thereby reducing the wear between the two and extending the service life. A box cover 36 is provided on the top of the oil tank 32. The box cover 36 is rotated to open the box cover 36 to pour the lubricating oil into the oil tank 32. After the oil tank 32 is filled with the lubricating oil, the rotating box cover 36 helps to seal the oil tank 32 to a certain extent. The limit block 37 cooperates with the inner wall of the slot opened on the top of the slide plate 31 to limit the oil tank 32, which is beneficial to reduce the shaking of the oil tank 32.

[0030] Example 2

[0031] like Figure 1-Figure 7As shown, a limiting mechanism 4 is provided inside the inclined wedge body 24, and the limiting mechanism 4 includes a hand-tightening bolt 43. A limiting groove 41 is provided on one side of the inclined wedge body 24, and a rotating plate 42 is rotatably connected inside the limiting groove 41. The hand-tightening bolts 43 are all passed through the rotating plate 42 and the inclined wedge body 24, and the hand-tightening bolts 43 are threadedly connected to the rotating plate 42 and the inclined wedge body 24. An auxiliary mechanism 5 is provided inside the oil tank 32, and the auxiliary mechanism 5 includes a fixing pipe 51, which passes through the inside of the oil tank 32 and the slide plate 31, and the outer surface of the fixing pipe 51 is connected to the inner surface of the oil tank 32. Fixed connection. There are two ways of fixed connection, bolt connection and welding. In this application document, welding is preferred. A push rod 52 runs through the interior of the fixed tube 51. The push rod 52 is slidably connected to the fixed tube 51. A handle 56 is provided at one end of the push rod 52. A plug 53 is provided at the end of the push rod 52 away from the handle 56. The plug 53 is located inside the fixed tube 51. A sealing ring 54 is connected to one side of the plug 53. The push rod 52 runs through the interior of the sealing ring 54. A limiting ring 55 is connected to the inner surface of the fixed tube 51 near one end. The push rod 52 is slidably connected to the limiting ring 55.

[0032] In this embodiment, the internal components of the protective mechanism 3 are limited by the limiting mechanism 4. When the upper driving block 23 drives the inclined wedge body 24 to perform a reciprocating motion in the vertical direction, the slide plate 31 and other protective mechanism 3 components in the slot opened on its top are prevented from falling out from the inside of the inclined wedge body 24. The limiting groove 41 opened on one side of the inclined wedge body 24 is aligned with the card slot opened on one side of the slide plate 31. Since the hand-tightening bolt 43 is threadedly connected with the rotating plate 42 and the inclined wedge body 24, the rotating plate 42 is limited by rotating the hand-tightening bolt 43, and then the sliding plate 31 is limited. The operation of the hand-tightening bolt 43 is relatively simple, which is convenient for the staff to use. The auxiliary mechanism 5 is set to help the inside of the oil tank 32 to a certain extent. A portion of the lubricating oil is transported to the inside of the connecting pipe 33, and then drips into the oil tank 38 through the distribution pipe 34 and the connecting head 35. The fixed pipe 51 is connected to the oil tank 32. A handle 56 is provided at one end of the push rod 52, and a plug 53 is provided at the other end of the push rod 52. The staff pushes the handle 56 to push the plug 53 at the other end of the push rod 52 to slide inside the fixed pipe 51. A sealing ring 54 is connected to one side of the plug 53 to prevent the lubricating oil in the oil tank 32 from flowing out to the outside through the fixed pipe 51 to a certain extent. The limit ring 55 restricts the plug 53, the sealing ring 54 and the handle 56 to prevent the internal components of the auxiliary mechanism 5 from slipping out of the fixed pipe 51 or completely sliding into the fixed pipe 51 and unable to be taken out.

[0033] Working principle:

[0034] like Figure 1-Figure 7As shown, first, the staff pulls the internal components of the protection mechanism 3 out of the interior of the inclined wedge body 24 through the pull block set on one side of the slide plate 31, rotates the tank cover 36 to pour lubricating oil into the oil tank 32, and after the oil tank 32 is filled with lubricating oil, the tank cover 36 is rotated to help the oil tank 32 seal. After the staff slides the internal components of the protection mechanism 3 into the interior of the inclined wedge body 24 through the pull block set on one side of the slide plate 31, the rotating plate 42 is rotated so that the rotating plate 42 is rotated to the limit groove 41 opened on one side of the inclined wedge body 24 and the slide plate. After the groove opened on one side of 31 is opened, the rotation plate 42 is limited by hand-tightening the bolt 43, thereby completing the limit of the rotation plate 42 on the slide plate 31. Secondly, the material is processed inside the pressing mechanism 2. The staff starts the upper driving block 23 to drive the pressing plate 22 and the inclined wedge body 24 to move downward until the bottom of the slider 25 contacts the bottom side of the groove opened on the top of the base 1. The upper driving block 23 continues to drive the inclined wedge body 24 and the pressing plate 22 to move downward. The top side slope of the connecting bevel block 26 compresses the nitrogen spring 27 therebetween, and at the same time, the slider 25 starts to slide toward one side of the unloading platform 21, and drives the stamping plate 28 to move, and cooperates with the material limiting plate 22 to stamp and bend the two ends of the material. During the pressing process, the lubricating oil stored in the oil tank 32 is transported to the connecting pipe 33 according to the gravity of the lubricating oil, and then transported to the inside of the distribution pipe 34 through the connecting pipe 33, and then transported to the inside of the distribution pipe 34 through the connecting pipe 33. The connecting head 35 drips into the oil groove 38. Since the oil groove 38 is set with a certain curvature, the lubricating oil in the oil groove 38 flows to the contact surface between the connecting bevel block 26 and the bevel wedge body 24 according to the gravity of the lubricating oil itself, thereby reducing the wear between the two. Finally, the staff pushes the handle 56 connected to one end of the push rod 52 to push the plug 53 connected to the other end of the push rod 52 to slide in the fixed tube 51, thereby to a certain extent assisting the delivery of part of the lubricating oil inside the oil tank 32 to the inside of the connecting tube 33.

[0035] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A compact angled wedge, characterized in that: The invention comprises a base (1), a material pressing mechanism (2) is arranged above the base (1), the material pressing mechanism (2) comprises a material discharge platform (21), a material pressing plate (22) is arranged above the material discharge platform (21), an upper driving block (23) is fixedly connected to the top of the material pressing plate (22), an inclined wedge body (24) is arranged below the upper driving block (23), a sliding block (25) is arranged below the inclined wedge body (24), a connecting inclined block (26) is arranged between the sliding block (25) and the inclined wedge body (24), and the connecting inclined block (26) One side of the connecting bevel block (26) is fixedly connected to one side of the slider (25); one side of the connecting bevel block (26) is connected to a nitrogen spring (27); one end of the nitrogen spring (27) away from the connecting bevel block (26) is fixedly connected to one side of the bevel wedge body (24); the side of the slider (25) close to the discharge platform (21) is connected to a stamping plate (28); a protective mechanism (3) is provided inside the bevel wedge body (24); the protective mechanism (3) includes a slide plate (31); and an oil tank (32) is provided inside a slot provided on the top of the slide plate (31); The protection mechanism (3) further comprises a connecting pipe (33), one end of which is butted against one side of the oil tank (32), the other end of which is butted against a distribution pipe (34), the distribution pipe (34) being located inside a slot provided at the top of the slide plate (31), a connector (35) being butted against the outer surface of the distribution pipe (34), an oil groove (38) being provided at one side of the connecting inclined block (26), the connector (35) being located inside the oil groove (38), a limit block (37) being provided inside the slot provided at the top of the slide plate (31), and a tank cover (36) being provided at the top of the oil tank (32).

2. A compact angled wedge according to claim 1, characterized in that: A limiting mechanism (4) is provided inside the inclined wedge body (24), and the limiting mechanism (4) includes a hand-tightening bolt (43). A limiting groove (41) is provided on one side of the inclined wedge body (24), and a rotating plate (42) is rotatably connected inside the limiting groove (41). The hand-tightening bolts (43) penetrate the rotating plate (42) and the inclined wedge body (24), and the hand-tightening bolts (43) are threadedly connected to the rotating plate (42) and the inclined wedge body (24).

3. A compact angled wedge according to claim 1, characterized in that: An auxiliary mechanism (5) is provided inside the oil tank (32), and the auxiliary mechanism (5) comprises a fixed pipe (51). The fixed pipe (51) runs through the inside of the oil tank (32) and the slide plate (31), and the outer surface of the fixed pipe (51) is fixedly connected to the inner surface of the oil tank (32).

4. A compact angled wedge according to claim 3, characterized in that: A push rod (52) passes through the interior of the fixed tube (51), and the push rod (52) is slidably connected to the fixed tube (51). A handle (56) is provided at one end of the push rod (52), and a plug (53) is provided at the end of the push rod (52) away from the handle (56), and the plug (53) is located inside the fixed tube (51).

5. A compact angled wedge according to claim 4, characterized in that: A sealing ring (54) is connected to one side of the plug (53), the push rod (52) passes through the inside of the sealing ring (54), the inner surface of the fixed tube (51) near one end is connected to a limiting ring (55), and the push rod (52) is slidably connected to the limiting ring (55).

Citation Information

Patent Citations

  • Compact high-rigidity tapered wedge mechanism

    CN212528533U