Catalyst regeneration module turnover machine
By designing a catalyst regeneration module turning machine that includes a hydraulic cylinder and a turning frame, the existing technology problems of inconvenient turning of the catalyst module and wastewater dispersion are solved, and the effects of efficient turning and orderly wastewater discharge are achieved.
Patent Information
- Application Number
- CN202421182957.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing catalyst module flip machine is not convenient for flipping the catalyst regeneration module, and the wastewater generated after flipping will scatter everywhere, which is not conducive to cleaning.
A catalyst regeneration module turning machine is designed, which uses components such as a base, a controller, a power box, a hydraulic cylinder, and a turning frame. The hydraulic cylinder drives the turning frame to turn over, and the positioning slot and baffle structure ensure that the wastewater is orderly. discharge.
This facilitates the turnover of the catalyst regeneration module and the orderly discharge of waste water, improving the turnover efficiency and the convenience of on-site cleaning.
Smart Images

Figure CN222361558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of overturning machines, in particular to a catalyst regeneration module overturning machine. Background Art
[0002] In the production line where the used denitration catalyst modules are "reborn", the modules are repeatedly turned over during the dust removal, cleaning, active implantation and drying processes. The denitration catalyst module turning machine is widely used in thermal power plants, coking plants and other fields, and its role is to achieve environmental protection.
[0003] The catalyst module needs to be flipped multiple times to facilitate the pollutant removal operation. The catalyst module is large in size and heavy in weight, and flipping it is difficult. Currently, a forklift is used to place the catalyst module on a flipping device and flip it frequently. However, the flipping machine currently used on the market is not convenient for flipping the catalyst regeneration module, and the wastewater generated by the regeneration module after flipping will flow everywhere, which is not conducive to cleaning. Therefore, we need a catalyst regeneration module flipping machine. Utility Model Content
[0004] The purpose of the utility model is to provide a catalyst regeneration module turning machine to solve the problem mentioned in the above background technology that the turning machines currently used on the market are not convenient for turning over the catalyst regeneration module, and the waste water generated by the regeneration module after turning over will flow everywhere, which is not conducive to cleaning.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The catalyst regeneration module turning machine comprises a base, a controller is installed on one side of the base, and a power box is fixedly connected to one side of the controller, a heat dissipation net is installed on one side of the power box, a first connecting piece is fixedly connected to the top of the base, and a hydraulic cylinder is rotatably connected to one side of the first connecting piece, an output end of the hydraulic cylinder is rotatably connected to a second connecting piece, and a first turning frame is fixedly connected to one side of the second connecting piece, a rotating shaft is rotatably connected to the bottom of the first turning frame, a stopper is installed on one side of the first turning frame, a positioning groove is provided on one side of the first turning frame, a fixing plate is fixedly connected to one side of the stopper, and a positioning bolt is installed on the top of the fixing plate, a second turning frame is arranged on the top of the base, and a baffle is fixedly connected to the top of the second turning frame.
[0007] Preferably, the controller forms a fixed structure through a power box and a heat dissipation network, and the power box is arranged between the controller and the heat dissipation network.
[0008] Preferably, the base forms a rotating structure with the hydraulic cylinder through a first connecting member, and the first connecting member is arranged between the base and the hydraulic cylinder.
[0009] Preferably, the hydraulic cylinder forms a movable structure with the first turning frame through the second connecting member, and the hydraulic cylinder is arranged between the first connecting member and the second connecting member.
[0010] Preferably, the base forms a rotating structure with the first turning frame via a rotating shaft, and one side of the rotating shaft is connected to the base.
[0011] Preferably, the block forms a fixed structure with the first flip frame through a positioning bolt, and one end of the positioning bolt extends into the inner wall of the positioning groove for connection. The number of the block is two, and the block is symmetrically arranged with the mid-vertical line of the first flip frame as the symmetry axis.
[0012] Preferably, the base forms a fixed structure through the second flip frame and the baffle, and the number of the baffles is two, and the baffles are symmetrically arranged with respect to each other with the mid-perpendicular line of the second flip frame as the symmetry axis.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the catalyst regeneration module turnover machine,
[0014] First, the utility model is provided with a base, a controller, a power box, a heat dissipation net, a first connecting piece, a hydraulic cylinder, a second connecting piece, a first flip frame, a rotating shaft and a stopper. The hydraulic cylinder can be controlled to start by the controller. The hydraulic cylinder generates power through the power box. The power box drives the hydraulic cylinder. The two hydraulic cylinders are pushed out at the same time according to the set working pressure to lift the first flip frame. The first flip frame starts to rotate along the axial direction. The first flip frame is turned over and laid down together with the catalyst module. The hydraulic cylinder is pushed out into place. The sensor senses that the flip is in place. The controller of the flip machine issues a command to stop the power box. The single flip is completed, thereby achieving the effect of facilitating the flipping of the catalyst regeneration module.
[0015] Second, the utility model is provided with a positioning groove, a fixing plate, a positioning bolt, a second flip frame and a baffle. The positioning bolt and the positioning groove can facilitate the movement of the position of the baffle, so that modules of different sizes can be placed without any need, and it is suitable for forklifts of different sizes. The baffles on both sides of the second flip frame can facilitate the protection of the modules, and the waste water will be discharged through the inclined second flip frame, so that the waste water of the regeneration module will only flow out in the same direction after flipping, which is convenient for on-site treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0018] Figure 3 This is a side view of the structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the utility model from top view.
[0020] In the figure: 1. base; 2. controller; 3. power box; 4. heat dissipation net; 5. first connecting member; 6. hydraulic cylinder; 7. second connecting member; 8. first turning frame; 9. rotating shaft; 10. stopper; 11. positioning groove; 12. fixing plate; 13. positioning bolt; 14. second turning frame; 15. baffle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , a catalyst regeneration module turning machine comprises a base 1, characterized in that: a controller 2 is installed on one side of the base 1, and a power box 3 is fixedly connected to one side of the controller 2, a heat dissipation net 4 is installed on one side of the power box 3, a first connecting member 5 is fixedly connected to the top of the base 1, and a hydraulic cylinder 6 is rotatably connected to one side of the first connecting member 5, an output end of the hydraulic cylinder 6 is rotatably connected to a second connecting member 7, and a first turning frame 8 is fixedly connected to one side of the second connecting member 7, a rotating shaft 9 is rotatably connected to the bottom of the first turning frame 8, a stopper 10 is installed on one side of the first turning frame 8, a positioning groove 11 is opened on one side of the first turning frame 8, a fixing plate 12 is fixedly connected to one side of the stopper 10, and a positioning bolt 13 is installed on the top of the fixing plate 12, a second turning frame 14 is arranged on the top of the base 1, and a baffle 15 is fixedly connected to the top of the second turning frame 14.
[0023] Through the above technical scheme, the controller 2 can control the hydraulic cylinder 6 to start, the hydraulic cylinder 6 generates power through the power box 3, the power box 3 drives the hydraulic cylinder 6, and the two hydraulic cylinders 6 are pushed out at the same time according to the set working pressure to lift the first flip frame 8, and the first flip frame 8 starts to rotate along the axis. The first flip frame 8 is turned over and laid down together with the catalyst module, and the hydraulic cylinder 6 is pushed out into place. The sensor senses that the flip is in place, and the controller 2 of the flip machine issues a command to stop the power box 3, and a single flip is completed, thereby achieving the effect of facilitating the flipping of the catalyst regeneration module.
[0024] Specifically, the controller 2 forms a fixed structure through the power box 3 and the heat dissipation network 4, and the power box 3 is arranged between the controller 2 and the heat dissipation network 4.
[0025] Through the above technical solution, the controller 2 is able to control the power box 3, and the heat dissipation net 4 arranged on one side of the power box 3 can dissipate heat for the power box 3 to prevent excessive heat from affecting the heat dissipation of the power box 3.
[0026] Specifically, the base 1 forms a rotating structure with the first connecting member 5 and the hydraulic cylinder 6 , and the first connecting member 5 is arranged between the base 1 and the hydraulic cylinder 6 .
[0027] Through the above technical solution, it is convenient for the base 1 to drive the hydraulic cylinder 6 to rotate through the first connecting member 5. The bottom of the hydraulic cylinder 6 is connected to the rotating end of the first connecting member 5, so that the hydraulic cylinder 6 rotates with the rotating end of the first connecting member 5 as the center.
[0028] Specifically, the hydraulic cylinder 6 forms a movable structure with the first turning frame 8 through the second connecting member 7 , and the hydraulic cylinder 6 is arranged between the first connecting member 5 and the second connecting member 7 .
[0029] Through the above technical solution, it is convenient to start the hydraulic cylinder 6 to drive the first flip frame 8 on one side of the second connecting member 7 to move, and the two hydraulic cylinders 6 are pushed out at the same time according to the set working pressure to lift the first flip frame 8.
[0030] Specifically, the base 1 forms a rotating structure with the first turning frame 8 via the rotating shaft 9 , and one side of the rotating shaft 9 is connected to the base 1 .
[0031] The above technical solution facilitates the first flip frame 8 to rotate on the base 1 through the rotating shaft 9 at the bottom, so that when the hydraulic cylinder 6 is pushed, the first flip frame 8 can rotate and the first flip frame 8 starts to rotate along the axial direction.
[0032] Specifically, the stopper 10 forms a fixed structure with the first flip frame 8 through a positioning bolt 13, and one end of the positioning bolt 13 extends into the inner wall of the positioning groove 11 for connection. There are two stoppers 10, and the stoppers 10 are symmetrically arranged with the mid-perpendicular line of the first flip frame 8 as the symmetry axis.
[0033] Through the above technical solution, it is convenient to disassemble the positioning bolt 13 to move the position of the stopper 10, so as to adjust the distance between the two stoppers 10 and meet people's use needs.
[0034] Specifically, the base 1 forms a fixed structure through the second flip frame 14 and the baffle 15, and the number of the baffles 15 is two, and the baffles 15 are symmetrically arranged with the mid-perpendicular line of the second flip frame 14 as the symmetry axis.
[0035] The above technical solution facilitates the arrangement of the baffles 15 on both sides of the second flip frame 14 to protect both sides thereof to prevent the modules from falling.
[0036] Working principle: When using the catalyst regeneration module turning machine, first, the forklift operator forks the catalyst module onto the turning machine and operates the controller 2. The controller 2 of the turning machine starts the power box 3 according to the command. The power box 3 drives the hydraulic cylinder 6. The two hydraulic cylinders 6 are pushed out at the same time according to the set working pressure to lift the first turning frame 8. The first turning frame 8 starts to rotate along the axis. The first turning frame 8 is loaded with the catalyst module and turned over 90 degrees and laid down. The hydraulic cylinder 6 is pushed out into place. The sensor senses that the turning is in place. The controller 2 of the turning machine issues a command to stop the power box 3. The single turning is completed. The catalyst module is laid down for dust removal and cleaning. After the operation is completed Then the catalyst module is flipped and stood upright. The controller 2 of the flipping machine starts the power box 3 according to the command. The power box 3 drives the hydraulic cylinder 6. The two hydraulic cylinders 6 retract at the same time according to the set working pressure, pull up the first flipping frame 8, and the first flipping frame 8 starts to rotate axially. The first flipping frame 8 is loaded with the catalyst module and flipped 90 degrees and stood upright. The hydraulic cylinder 6 retracts into place, and the sensor senses that the flipping is in place. The control system of the flipping machine issues a command to stop the power box 3. The flipping is completed, and the forklift picks up the catalyst module for active implantation. This completes all the work. The content not described in detail in this manual belongs to the prior art known to professional and technical personnel in this field.
[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A catalyst regeneration module turning machine, comprising a base (1), characterized in that: A controller (2) is installed on one side of the base (1), and a power box (3) is fixedly connected to one side of the controller (2), and a heat dissipation net (4) is installed on one side of the power box (3). A first connecting member (5) is fixedly connected to the top of the base (1), and a hydraulic cylinder (6) is rotatably connected to one side of the first connecting member (5), and an output end of the hydraulic cylinder (6) is rotatably connected to a second connecting member (7), and a first turning frame (8) is fixedly connected to one side of the second connecting member (7). A rotating shaft (9) is rotatably connected to the bottom of a turning frame (8); a stopper (10) is installed on one side of the first turning frame (8); a positioning groove (11) is provided on one side of the first turning frame (8); a fixing plate (12) is fixedly connected to one side of the stopper (10); and a positioning bolt (13) is installed on the top of the fixing plate (12); a second turning frame (14) is arranged on the top of the base (1); and a stopper (15) is fixedly connected to the top of the second turning frame (14).
2. The catalyst regeneration module turning machine according to claim 1, characterized in that: The controller (2) forms a fixed structure through a power box (3) and a heat dissipation network (4), and the power box (3) is arranged between the controller (2) and the heat dissipation network (4).
3. The catalyst regeneration module turning machine according to claim 1, characterized in that: The base (1) forms a rotating structure through a first connecting member (5) and a hydraulic cylinder (6), and the first connecting member (5) is arranged between the base (1) and the hydraulic cylinder (6).
4. The catalyst regeneration module turning machine according to claim 1, characterized in that: The hydraulic cylinder (6) forms a movable structure with the first turning frame (8) through the second connecting member (7), and the hydraulic cylinder (6) is arranged between the first connecting member (5) and the second connecting member (7).
5. The catalyst regeneration module turning machine according to claim 1, characterized in that: The base (1) forms a rotating structure with the first turning frame (8) via a rotating shaft (9), and one side of the rotating shaft (9) is connected to the base (1).
6. The catalyst regeneration module turnover machine according to claim 1, characterized in that: The stopper (10) forms a fixed structure with the first turning frame (8) via a positioning bolt (13), and one end of the positioning bolt (13) extends into the inner wall of the positioning groove (11) for connection. The number of the stoppers (10) is two, and the stoppers (10) are symmetrically arranged with the mid-perpendicular line of the first turning frame (8) as a symmetry axis.
7. The catalyst regeneration module turnover machine according to claim 1, characterized in that: The base (1) forms a fixed structure through the second turning frame (14) and the baffle (15), and the number of the baffles (15) is two, and the baffles (15) are symmetrically arranged with the mid-perpendicular line of the second turning frame (14) as the symmetry axis.