Heat accumulating type thermal cycle heat treatment furnace
By introducing a water tank and a circulating pump system into the heat treatment furnace for heat exchange and evenly distributing heat by using the rotating mechanism, the problem of heat energy loss after heat treatment is solved, and efficient utilization of heat energy and improvement of heat treatment efficiency is achieved.
Patent Information
- Application Number
- CN202420796081.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-17
AI Technical Summary
After the existing heat treatment furnace implements heat treatment process on the parts, a large amount of residual heat energy in the furnace is directly lost, resulting in waste of heat and low energy utilization.
A heat-regenerative thermal circulation heat treatment furnace is designed, and the water flow is heat exchanged through the heat exchange pipe with the heat energy inside the furnace body through the heat exchanger, and the parts are rotated through the rotating mechanism to evenly distribute the heat, improving the heat treatment efficiency.
Effectively utilize the heat energy in the furnace, reduce heat waste, improve energy utilization, and rotate parts to make the heat more evenly distributed, improving heat treatment efficiency.
Smart Images

Figure CN222362142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment furnaces, in particular to a heat storage type thermal cycle heat treatment furnace. Background Art
[0002] Heat treatment refers to a metal heat processing process in which the workpiece is heated, kept warm and cooled in the solid state to obtain the expected structure and performance. Heat treatment can improve the quality of the workpiece and extend its service life. The heat treatment furnace is the equipment used to implement the heat treatment process. With the development of science and technology, the number of workpieces that need to be heat treated in industrial production fields such as metallurgy, machinery, and aerospace is increasing. The heat treatment furnace is the main equipment for implementing the heat treatment process.
[0003] In the prior art, after the heat treatment furnace implements the heat treatment process on the parts, a large amount of heat energy will still remain in the furnace. This heat energy is usually dissipated directly, causing a huge waste of heat, reducing the utilization rate of heat energy, and is not conducive to energy conservation. Therefore, a heat storage type thermal cycle heat treatment furnace is proposed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a heat storage type thermal cycle heat treatment furnace, which has the advantages of easy utilization of the heat energy in the furnace, etc., and solves the problem that after the existing heat treatment furnace implements the heat treatment process on the parts, a large amount of heat energy will still remain in the furnace, and this heat energy is usually directly dissipated, resulting in a huge waste of heat, reducing the utilization rate of the heat energy, and is not conducive to energy conservation.
[0005] To achieve the above object, the utility model provides the following technical solution: a regenerative heat cycle heat treatment furnace, comprising a furnace body, a heating plate is fixedly mounted on the inner wall of the furnace body, a heat storage mechanism is arranged on the upper side of the furnace body, a turntable is arranged inside the furnace body, and a rotating mechanism is arranged between the turntable and the furnace body;
[0006] The heat storage mechanism includes a water tank fixedly installed on the top of the furnace body, a circulating pump fixedly installed on the outer wall of the water tank, a first connecting pipe fixedly installed on the output end of the circulating pump, a heat exchange pipe fixedly connected to the end of the first connecting pipe away from the circulating pump, and a second connecting pipe fixedly connected to the end of the heat exchange pipe away from the first connecting pipe.
[0007] Furthermore, the input end of the circulation pump is connected to the interior of the water tank, and the end of the second connecting pipe away from the heat exchange pipe is also connected to the interior of the water tank.
[0008] Furthermore, a water inlet pipe is fixedly installed on the top of the water tank, and the heat exchange pipe is located inside the furnace body.
[0009] Furthermore, a water pump is fixedly installed on the top of the water tank, and an input end of the water pump is fixedly connected to a water pump pipe, which extends to the lower part of the interior of the water tank.
[0010] Furthermore, the rotating mechanism includes a driving motor fixedly mounted on the outer wall of the furnace body, a connecting shaft fixedly mounted on the output shaft of the driving motor, a worm fixedly connected to the end of the connecting shaft away from the driving motor, a worm gear meshed with a worm wheel on the outer side of the worm gear, a transmission shaft fixedly connected to the inner side of the worm wheel, and the upper end of the transmission shaft fixedly connected to the bottom of the turntable.
[0011] Furthermore, a mounting box is fixedly mounted on the inner bottom wall of the furnace body, the connecting shaft extends into the interior of the mounting box, the lower end of the transmission shaft is connected to the interior of the mounting box via a bearing, and the upper end of the transmission shaft extends to the upper side of the mounting box.
[0012] Furthermore, a rib is fixedly connected to the top edge of the turntable.
[0013] Compared with the prior art, the utility model provides a regenerative thermal cycle heat treatment furnace, which has the following beneficial effects:
[0014] 1. The heat storage type heat cycle heat treatment furnace stores water in a water tank. After the parts are subjected to the heat treatment process, a large amount of heat energy will still remain in the furnace body. The water inside the water tank is circulated and transported through the connection of the circulation pump, the first connecting pipe, the heat exchange pipe and the second connecting pipe. When the water flows through the heat exchange pipe, it can exchange heat with the heat energy inside the furnace body, so as to utilize the heat energy inside the furnace body, reduce the waste of heat energy, and save energy. It solves the problem that after the existing heat treatment furnace is subjected to the heat treatment process, a large amount of heat energy will still remain in the furnace, and the heat energy is usually directly dissipated, resulting in great waste of heat, reducing the utilization rate of heat energy, and being not conducive to energy saving.
[0015] 2. In the process of heat treatment of parts in the heat storage type thermal cycle heat treatment furnace, the parts are placed on the turntable, and the connecting shaft is driven by the driving motor to rotate, and the worm is driven to rotate at the same time. Under the meshing action of the worm and the worm wheel, the transmission shaft is driven to rotate, and the turntable is driven to rotate. When the turntable rotates, it can drive the parts to rotate. Under the rotation of the parts, the heat inside the furnace body is more evenly distributed, which is conducive to improving the heat treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0017] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;
[0018] Figure 3 It is a three-dimensional diagram of the structure of the utility model.
[0019] In the figure: 1. furnace body; 2. heating plate; 3. water tank; 4. circulation pump; 5. first connecting pipe; 6. heat exchange pipe; 7. second connecting pipe; 8. installation box; 9. turntable; 10. driving motor; 11. connecting shaft; 12. worm; 13. worm gear; 14. transmission shaft; 15. water inlet pipe; 16. water pump; 17. water pump pipe; 18. retaining edge. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 A regenerative thermal cycle heat treatment furnace in this embodiment includes a furnace body 1, and a heating plate 2 is fixedly installed on the inner wall of the furnace body 1.
[0022] In this embodiment, a heat storage mechanism is provided on the upper side of the furnace body 1, and the heat storage mechanism includes a water tank 3 fixedly installed on the top of the furnace body 1, a water inlet pipe 15 fixedly installed on the top of the water tank 3, a circulating pump 4 fixedly installed on the outer wall of the water tank 3, a first connecting pipe 5 fixedly installed on the output end of the circulating pump 4, an end of the first connecting pipe 5 away from the circulating pump 4 is fixedly connected to a heat exchange pipe 6, and an end of the heat exchange pipe 6 away from the first connecting pipe 5 is fixedly connected to a second connecting pipe 7, wherein the input end of the circulating pump 4 is connected to the interior of the water tank 3, and the end of the second connecting pipe 7 away from the heat exchange pipe 6 is also connected to the interior of the water tank 3, and the heat exchange pipe 6 is located inside the furnace body 1.
[0023] It should be noted that the water tank 3, the first connecting pipe 5 and the second connecting pipe 7 are all made of heat-insulating materials, such as glass wool, polyurethane, etc., to ensure the heat storage effect of the water tank 3, and the heat exchange tube 6 is made of heat-conductive materials, such as copper-nickel alloy, aluminum alloy or stainless steel, etc., to facilitate heat exchange with the internal heat energy of the furnace body 1.
[0024] It should be added that a water pump 16 is fixedly installed on the top of the water tank 3, and the input end of the water pump 16 is fixedly connected to a water pumping pipe 17, which extends to the lower part of the water tank 3. The output end of the water pump 16 can be connected to an external water pipe. The cooperation of the water pump 16 and the water pumping pipe 17 facilitates the extraction of hot water from the water tank 3, which is convenient for use. In addition, valves (not shown in the figure) are provided on the first connecting pipe 5 and the second connecting pipe 7 to facilitate the adjustment of the closure of the pipeline.
[0025] In this embodiment, a turntable 9 is provided inside the furnace body 1, and a rotating mechanism is provided between the turntable 9 and the furnace body 1, and the rotating mechanism includes a driving motor 10 fixedly mounted on the outer wall of the furnace body 1, and a connecting shaft 11 is fixedly mounted on the output shaft of the driving motor 10, and a worm 12 is fixedly connected to the end of the connecting shaft 11 away from the driving motor 10, and a worm wheel 13 is meshed on the outer side of the worm 12, and a transmission shaft 14 is fixedly connected to the inner side of the worm wheel 13, and the upper end of the transmission shaft 14 is fixedly connected to the bottom of the turntable 9, wherein a mounting box 8 is fixedly mounted on the inner bottom wall of the furnace body 1, and the connecting shaft 11 extends to the interior of the mounting box 8, and the lower end of the transmission shaft 14 is connected to the interior of the mounting box 8 through a bearing, and the upper end of the transmission shaft 14 extends to the upper side of the mounting box 8.
[0026] It can be understood that the drive motor 10 can drive the connecting shaft 11 to rotate, thereby driving the worm 12 to rotate, and the meshing action of the worm 12 and the worm wheel 13 will drive the transmission shaft 14 to rotate, thereby driving the turntable 9 to rotate. By placing the parts on the turntable 9, the parts can be driven to rotate when the turntable 9 rotates. Under the rotation of the parts, the heat inside the furnace body 1 is more evenly distributed, which is beneficial to improving the heat treatment efficiency.
[0027] It should be supplemented that a rib 18 is fixedly connected to the top edge of the turntable 9 , and the rib 18 can protect the edge of the turntable 9 and reduce the risk of parts falling from the edge of the turntable 9 .
[0028] The working principle of the above embodiment is:
[0029] When the utility model is in use, water is stored in the water tank 3. After the heat treatment process is performed on the parts, a large amount of heat energy will still remain in the furnace body 1. The water inside the water tank 3 is circulated and transported through the connection of the circulation pump 4, the first connecting pipe 5, the heat exchange pipe 6 and the second connecting pipe 7. When the water flows through the heat exchange pipe 6, it can exchange heat with the heat energy inside the furnace body 1, so as to utilize the heat energy inside the furnace body 1 and reduce the waste of heat energy. In addition, in the process of performing the heat treatment process on the parts, the parts are placed on the turntable 9, and the connecting shaft 11 is driven by the driving motor 10 to rotate, and the worm 12 is driven to rotate at the same time. Under the meshing action of the worm 12 and the worm wheel 13, the transmission shaft 14 is driven to rotate, and the turntable 9 is driven to rotate. When the turntable 9 rotates, it can drive the parts to rotate. Under the rotation of the parts, the heat inside the furnace body 1 is more evenly distributed, which is conducive to improving the heat treatment efficiency.
[0030] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical methods, and they can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in the text are all electrically connected to the main controller and the power supply. The main controller is a conventional known device, and there is an existing disclosed power connection technology. Therefore, the text will not go into too much detail on its specific structural composition and working principle.
[0031] It should be noted that in this article, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present application.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A regenerative heat cycle heat treatment furnace, comprising a furnace body (1), a heating plate (2) fixedly mounted on the inner wall of the furnace body (1), characterized in that: A heat storage mechanism is arranged on the upper side of the furnace body (1), a turntable (9) is arranged inside the furnace body (1), and a rotating mechanism is arranged between the turntable (9) and the furnace body (1); The heat storage mechanism comprises a water tank (3) fixedly mounted on the top of the furnace body (1); a circulation pump (4) is fixedly mounted on the outer wall of the water tank (3); a first connecting pipe (5) is fixedly mounted on the output end of the circulation pump (4); an end of the first connecting pipe (5) away from the circulation pump (4) is fixedly connected to a heat exchange pipe (6); and an end of the heat exchange pipe (6) away from the first connecting pipe (5) is fixedly connected to a second connecting pipe (7).
2. The regenerative thermal cycle heat treatment furnace according to claim 1, characterized in that: The input end of the circulation pump (4) is connected to the interior of the water tank (3), and the end of the second connecting pipe (7) away from the heat exchange pipe (6) is also connected to the interior of the water tank (3).
3. The regenerative thermal cycle heat treatment furnace according to claim 1, characterized in that: A water inlet pipe (15) is fixedly installed on the top of the water tank (3), and the heat exchange pipe (6) is located inside the furnace body (1).
4. The regenerative thermal cycle heat treatment furnace according to claim 1, characterized in that: A water pump (16) is also fixedly mounted on the top of the water tank (3); an input end of the water pump (16) is fixedly connected to a water pump pipe (17); and the water pump pipe (17) extends to the lower part of the interior of the water tank (3).
5. The regenerative thermal cycle heat treatment furnace according to claim 1, characterized in that: The rotating mechanism comprises a driving motor (10) fixedly mounted on the outer wall of the furnace body (1), a connecting shaft (11) fixedly mounted on the output shaft of the driving motor (10), a worm (12) fixedly connected to one end of the connecting shaft (11) away from the driving motor (10), a worm wheel (13) meshing on the outer side of the worm (12), a transmission shaft (14) fixedly connected to the inner side of the worm wheel (13), and an upper end of the transmission shaft (14) fixedly connected to the bottom of the turntable (9).
6. The regenerative thermal cycle heat treatment furnace according to claim 5, characterized in that: A mounting box (8) is fixedly mounted on the inner bottom wall of the furnace body (1); the connecting shaft (11) extends into the interior of the mounting box (8); the lower end of the transmission shaft (14) is connected to the interior of the mounting box (8) via a bearing; and the upper end of the transmission shaft (14) extends to the upper side of the mounting box (8).
7. The regenerative thermal cycle heat treatment furnace according to claim 1, characterized in that: A retaining edge (18) is fixedly connected to the top edge of the rotating disk (9).