Metal thermal spraying device with good protection performance
By designing spray protection components and dual protection mechanisms in metal thermal spraying devices, the problem of smoke and dust adhesion during spraying is solved, and the protection performance and spray quality are improved.
Patent Information
- Application Number
- CN202323629569.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
During the spraying process of existing metal thermal spraying devices, smoke and dust generated by the spraying are easily attached to the inner wall of the feed door, resulting in poor protection effect and increasing the difficulty of cleaning for staff.
A device including a thermal spray box, a loading seat and a bracket is designed. The spray protection assembly includes a frame, a loading door and a front plate. It can achieve close protection through a rotating shaft and a suction cover, and is carried out by sealing the motor and the external protection frame. Double protection ensures that smoke and dust are effectively absorbed and isolated.
It improves the protective performance of the spraying process, reduces the difficulty of cleaning for staff, and improves the quality of thermal spraying of metal workpieces and the practical performance of the device.
Smart Images

Figure CN222362153U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal thermal spraying, in particular to a metal thermal spraying device with good protective performance. Background Art
[0002] A metal thermal spraying device is a spraying device that uses flames, electric arcs, plasma arcs, explosion waves, etc. to provide different heat sources. It generates a high-temperature and high-pressure flame flow to instantly heat the material to be made into a coating to a plastic or molten state, and then sprays it onto the surface of a component at high speed to form a coating. The function of metal thermal spraying is to form a layer of coating on the surface of the workpiece to give the workpiece functions such as wear resistance, corrosion resistance, heat resistance, insulation, conductivity, radiation protection, and heat insulation. Metal thermal spraying is used in aerospace, petrochemical, machinery manufacturing and other fields.
[0003] Patent document CN211726331U discloses a metal thermal spraying device with good protective performance. In the disclosed patent document, the thermal spraying device moves the exhaust fan to find a more suitable exhaust point according to the specifications of the workpiece to be sprayed. The rectangular groove opened on the workbench can further collect dust to improve the efficiency of smoke exhaust and dust collection. However, the thermal spraying device only protects the workpiece during thermal spraying through the feed door, which is not effective. The smoke and dust generated by the spraying are easy to adhere to the inner wall of the feed door, which is not convenient for opening the feed door for unloading after the subsequent spraying is completed, and increases the cleaning intensity of the staff. Utility Model Content
[0004] One purpose of the present application is to provide a metal thermal spraying device with good protective performance, which can solve the technical problem in the prior art that the protection effect of the thermal spraying process of the workpiece is poor only by using a feed door.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal thermal spraying device with good protective performance, comprising a thermal spraying box, a loading seat and a bracket, the loading seat is movably installed on the inner side of the thermal spraying box, the top of the loading seat is installed with a bracket, a metal frame is installed at the top center position of the bracket, a spraying protection component is arranged on the top of the bracket, the spraying protection component is used to protect the metal parts during the spraying process, the spraying protection component comprises a frame, a loading door and a front plate, the frame is installed on the top of the bracket, the loading door is installed on the top front end of the bracket through a rotating shaft, and the front plate is installed on the front side of the bracket.
[0006] Preferably, a suction cover is installed on the inner side of the frame, and docking grooves are symmetrically opened on the top of the loading door.
[0007] Preferably, a connecting tube is installed on the top of the front plate, a docking column is installed on the inner side of the connecting tube, and the docking column cooperates with the docking groove, the outer end of the docking column slides on the inner wall of the connecting tube, and a positioning stud is installed through the outer side of the connecting tube, and the positioning stud is used to limit the docking column.
[0008] Preferably, a wheel groove is provided on the bottom wall of the thermal spray box, a push-pull wheel is installed at the bottom of the loading seat, and the push-pull wheel slides inside the wheel groove, anti-slip grooves are provided on the inner walls on both sides of the thermal spray box, an anti-slip block is installed at the outer end of the loading seat, and the anti-slip block slides on the inner wall of the anti-slip groove.
[0009] Preferably, a groove is provided on the inner side of the front end of the loading seat, a driving shaft is installed on the inner side of the groove through a bearing, a sealed motor is installed on the outer side of the loading seat, and the output end of the sealed motor is connected to the input end of the driving shaft, an outer defense frame is installed on the outer side of the driving shaft, a buckle strip is installed at the front center of the outer defense frame, and a grinding pad is installed on the front of the outer defense frame.
[0010] Preferably, a paint tank is installed on the top of the thermal spray box, a feed pump is installed on the top of the thermal spray box, and the input end of the feed pump is connected to the feed port of the paint tank through a pipeline, a thermal spray head is installed on the inner side of the top of the thermal spray box, and the feed end of the feed pump is connected to the input end of the thermal spray head through a pipeline.
[0011] Preferably, a clamping handle is installed on the opposite side of the metal frame, and a mounting tool is installed on the telescopic end of the clamping handle.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model provides a spray protection component on the top of the bracket. After the metal workpiece is installed on the inner side of the metal frame, the loading door is rotated to a position perpendicular to the bracket through the rotating shaft, the positioning stud is loosened to release the limit of the docking column, the protruding length of the docking column in the connecting tube is adjusted, and the top of the docking column is engaged with the inner side of the docking groove at the bottom of the loading door, and then the positioning stud is rotated to make the output end contact with the outer side of the docking column to fix the docking column. The loading door and the frame cooperate to perform close protection on the spraying process of the metal workpiece. The smoke and dust generated by the spraying are absorbed by the suction hood inside the frame and the loading door, which reduces the cleaning difficulty of the staff. The precise positioning of the spraying range further improves the thermal spraying quality of the metal workpiece.
[0014] 2. The utility model installs an outer protection frame on the outer side of the driving shaft. After the thermal spraying of the metal workpiece is completed, the buckle strip is pulled to pull the loading seat out from the inner side of the thermal spraying box, the push-pull wheel slides on the inner side of the wheel groove, and the anti-slip groove limits the forward movement position of the loading seat. The sealing motor rotates to rotate the driving shaft, and the driving shaft rotates on the inner side of the slot to drive the outer protection frame to flip downward. When the outer protection frame flips to the required angle, the metal workpiece after thermal spraying is unloaded. The outer protection frame and the loading door perform double protection on the thermal spraying process of the metal workpiece, thereby enhancing the good protection performance of the spraying device when working and enhancing the practical performance of the metal thermal spraying device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the thermal spray box of the utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the loading base of the utility model from a top view;
[0019] Figure 5 This is a schematic diagram of the internal structure of the connecting tube side of the utility model;
[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the metal frame of the utility model.
[0021] In the figure: 1. thermal spray box; 101. wheel groove; 102. anti-slip groove; 103. paint tank; 104. feed pump; 105. thermal spray head; 2. loading seat; 201. push-pull wheel; 202. anti-slip block; 203. slot; 204. drive shaft; 205. sealed motor; 3. external protection frame; 301. buckle strip; 302. grinding pad; 4. bracket; 401. frame; 402. suction cover; 403. loading door; 404. docking groove; 5. metal frame; 501. clamping hand lever; 502. installation tooling; 6. front plate; 601. connecting tube; 602. docking column; 603. positioning stud. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection or a movable connection, or a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] See also Figure 1 and Figure 5 , an embodiment provided by the utility model: a metal thermal spraying device with good protective performance;
[0026] The spray protection assembly comprises a bracket 4, a loading door 403 and a front plate 6. A spray protection assembly is arranged on the top of the bracket 4. The spray protection assembly is used to protect the metal parts during the spraying process. The spray protection assembly comprises a frame 401, a loading door 403 and a front plate 6. The frame 401 is installed on the top of the bracket 4. The loading door 403 is installed on the top front end of the bracket 4 through a rotating shaft. The front plate 6 is installed on the front side of the bracket 4. A suction cover 402 is installed on the inner side of the frame 401. A docking groove 404 is symmetrically provided on the top of the loading door 403. A connecting tube 601 is installed on the top of the front plate 6. A docking column 602 is installed on the inner side of the connecting tube 601, and the docking column 602 cooperates with the docking groove 404. A positioning stud 603 is installed on the outer side of the connecting tube 601. The positioning stud 603 is used to limit the docking column 602. The front plate 6 The connecting tube 601 is supported, and after the metal workpiece is installed on the inner side of the metal frame 5, the loading door 403 is rotated to a position perpendicular to the bracket 4 through the rotating shaft, and the positioning stud 603 is loosened to release the limit of the docking column 602, and the protruding length of the docking column 602 in the connecting tube 601 is adjusted. The outer end of the docking column 602 slides on the inner wall of the connecting tube 601, and the top of the docking column 602 is engaged with the inner side of the docking groove 404 at the bottom of the loading door 403. Then the positioning stud 603 is rotated to make the output end contact with the outer side of the docking column 602 to fix the docking column 602, and the loading door 403 cooperates with the frame 401 to provide close protection for the metal workpiece spraying process, and the input end of the suction hood 402 is connected to the external dust removal equipment, and the smoke and dust generated by the spraying are absorbed by the suction hood 402 inside the frame 401 and the loading door 403.
[0027] See also Figure 1 , Figure 4 and Figure 6 , a metal thermal spraying device with good protective performance;
[0028] It includes a loading seat 2, an outer defense frame 3 and a metal frame 5. A slot 203 is provided on the inner side of the front end of the loading seat 2. A driving shaft 204 is installed on the inner side of the slot 203 through a bearing. A sealed motor 205 is installed on the outer side of the loading seat 2, and the output end of the sealed motor 205 is connected to the input end of the driving shaft 204. The outer defense frame 3 is installed on the outer side of the driving shaft 204. A buckle strip 301 is installed at the front center of the outer defense frame 3. A grinding pad 302 is installed on the front of the outer defense frame 3. A metal frame 5 is installed at the top center of the bracket 4. A clamping hand rod 501 is installed on the opposite side of the metal frame 5. The telescopic end of the clamping hand rod 501 is installed with an installation tool 502. The size of the outer defense frame 3 Matching with the feeding port of the thermal spray box 1, the outer defense frame 3 is in a vertical state to seal the thermal spray box 1 during thermal spraying, and the groove 203 provides an installation position for the driving shaft 204. The sealing motor 205 runs to rotate the driving shaft 204, and the driving shaft 204 rotates on the inner side of the groove 203 to drive the outer defense frame 3 to flip downward. When the outer defense frame 3 flips to the required angle, the metal parts after thermal spraying are unloaded, and the grinding pad 302 contacts the placement surface at the bottom of the device to prevent the placement surface from causing wear to the outer defense frame 3. The outer defense frame 3 and the loading door 403 perform double protection for the thermal spraying process of metal parts, and the clamping hand lever 501 works to push the installation tooling 502 to achieve a firm clamping of the metal parts.
[0029] See also Figure 1 , Figure 2 and Figure 3 , a metal thermal spraying device with good protective performance;
[0030] The invention comprises a thermal spray box 1, a loading seat 2 and a thermal spray head 105, wherein the loading seat 2 is movably installed on the inner side of the thermal spray box 1, a wheel groove 101 is provided on the bottom wall of the thermal spray box 1, a push-pull wheel 201 is installed on the bottom of the loading seat 2, and the push-pull wheel 201 slides on the inner side of the wheel groove 101, anti-slip grooves 102 are provided on the inner walls of both sides of the thermal spray box 1, an anti-slip block 202 is installed on the outer end of the loading seat 2, and the anti-slip block 202 slides on the inner wall of the anti-slip groove 102, a coating tank 103 is installed on the top of the thermal spray box 1, a feed pump 104 is installed on the top of the thermal spray box 1, and the input end of the feed pump 104 is connected to the feed port of the coating tank 103 through a pipeline, and the top of the thermal spray box 1 A thermal spray head 105 is installed on the inside, and the feeding end of the feeding pump 104 is connected to the input end of the thermal spray head 105 through a pipeline. After the thermal spraying of the metal workpiece is completed, the buckle strip 301 is pulled to pull the loading seat 2 out from the inside of the thermal spray box 1, and the push-pull wheel 201 slides on the inside of the wheel groove 101 to ensure that the loading seat 2 slides stably while facilitating the loading and unloading operations of the staff. The anti-slip groove 102 limits the forward movement position of the loading seat 2 to prevent the loading seat 2 from detaching from the inside of the thermal spray box 1. The paint tank 103 stores the paint, and the feeding pump 104 is operated to extract the paint in the paint tank 103. The paint is sprayed from the thermal spray head 105 through the pipeline to perform thermal spraying on the metal workpiece.
[0031] Working principle: When using this device, first hold the hand lever 501 to push the installation tool 502 to firmly clamp the metal workpiece. After the metal workpiece is installed on the inner side of the metal frame 5, the loading door 403 is rotated to a position perpendicular to the bracket 4 through the rotating shaft, and the extension length of the docking column 602 in the connecting tube 601 is adjusted. After the top of the docking column 602 is engaged with the inner side of the docking groove 404 at the bottom of the loading door 403, the positioning stud 603 is rotated to make the output end contact with the outer side of the docking column 602 to achieve docking with the docking column 602. The paint is fixed, the feed pump 104 is operated to extract the paint in the paint tank 103, and the paint is sprayed out from the thermal spray head 105 through the pipeline to perform thermal spraying on the metal workpiece. The smoke and dust generated by the spraying are absorbed by the suction hood 402 inside the frame 401 and the loading door 403. After the metal workpiece is sprayed, the sealing motor 205 is operated to rotate the drive shaft 204, and the drive shaft 204 rotates on the inner side of the slot 203 to drive the outer defense frame 3 to flip downward. When the outer defense frame 3 flips to the required angle, the metal parts after thermal spraying are unloaded.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A metal thermal spraying device with good protective performance, comprising a thermal spraying box (1), a loading seat (2) and a bracket (4), characterized in that: A loading seat (2) is movably mounted on the inner side of the thermal spray box (1); a bracket (4) is mounted on the top of the loading seat (2); a metal frame (5) is mounted at the top center of the bracket (4); a spray protection component is arranged on the top of the bracket (4); the spray protection component is used to protect the metal parts during the spraying process; the spray protection component comprises a frame (401), a loading door (403) and a front plate (6); the frame (401) is mounted on the top of the bracket (4); the loading door (403) is mounted on the top front end of the bracket (4) via a rotating shaft; and the front plate (6) is mounted on the front of the bracket (4).
2. A metal thermal spraying device with good protective performance according to claim 1, characterized in that: A material suction cover (402) is installed on the inner side of the frame (401), and a docking groove (404) is symmetrically provided on the top of the loading door (403).
3. A metal thermal spraying device with good protective performance according to claim 2, characterized in that: A connecting tube (601) is installed on the top of the front plate (6), a docking column (602) is installed on the inner side of the connecting tube (601), and the docking column (602) cooperates with the docking groove (404), the outer end of the docking column (602) slides on the inner wall of the connecting tube (601), and a positioning stud (603) is installed through the outer side of the connecting tube (601), and the positioning stud (603) is used to limit the docking column (602).
4. A metal thermal spraying device with good protective performance according to claim 1, characterized in that: A wheel groove (101) is provided on the bottom wall of the thermal spray box (1), a push-pull wheel (201) is installed at the bottom of the loading seat (2), and the push-pull wheel (201) slides inside the wheel groove (101), anti-slip grooves (102) are provided on the inner walls of both sides of the thermal spray box (1), an anti-slip block (202) is installed at the outer end of the loading seat (2), and the anti-slip block (202) slides on the inner wall of the anti-slip groove (102).
5. A metal thermal spraying device with good protective performance according to claim 4, characterized in that: A slot (203) is provided on the inner side of the front end of the loading seat (2), a driving shaft (204) is installed on the inner side of the slot (203) through a bearing, a sealed motor (205) is installed on the outer side of the loading seat (2), and the output end of the sealed motor (205) is connected to the input end of the driving shaft (204), an outer protection frame (3) is installed on the outer side of the driving shaft (204), a buckle strip (301) is installed at the center position of the front of the outer protection frame (3), and a grinding pad (302) is installed on the front of the outer protection frame (3).
6. A metal thermal spraying device with good protective performance according to claim 1, characterized in that: A coating tank (103) is installed on the top of the thermal spray box (1), a feed pump (104) is installed on the top of the thermal spray box (1), and the input end of the feed pump (104) is connected to the feed port of the coating tank (103) through a pipeline; a thermal spray head (105) is installed on the inner side of the top of the thermal spray box (1), and the feed end of the feed pump (104) is connected to the input end of the thermal spray head (105) through a pipeline.
7. A metal thermal spraying device with good protective performance according to claim 1, characterized in that: A clamping handle (501) is installed on the opposite side of the metal frame (5), and a mounting tool (502) is installed on the telescopic end of the clamping handle (501).
Citation Information
Patent Citations
Metal thermal spraying device with good protective performance
CN211726331U