Dyeing equipment for knitted fabric processing

By setting up a storage tank, entry tube, addition mechanism and sealing mechanism in the dyeing equipment, automatic dye addition and excess dye extrusion during the dyeing process of knitted fabrics are achieved, and the cumbersome problem of dye addition in the existing technology is solved, reducing the problem of reducing the The workload and dye consumption of the operator are carried out.

CN222362267UActive Publication Date: 2025-01-17TONGLING NOCOCO NEW MATERIAL CO LTD
0 Cites 0 Cited by

Patent Information

Application Number
CN202420366537.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-01-17
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

During the dyeing process of knitted fabric, it is difficult to automatically add dye, which leads to operators needing to add dye manually frequently, which is a large workload.

Method used

A dyeing device including a liquid storage tank, an entry tube, an addition mechanism, a barrier mechanism and a sealing mechanism are designed to automatically add dyes and squeeze excess dyes through the extrusion mechanism to reduce dye consumption.

Benefits of technology

Automatic dye addition during the dyeing process of knitted fabric is realized, reducing the workload of operators and saving dye, facilitating the subsequent drying process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222362267U_ABST
    Figure CN222362267U_ABST
Patent Text Reader

Abstract

The utility model discloses dyeing equipment for knitted fabric processing, which comprises a frame body, the top of the frame body is fixedly provided with a mounting plate, the top of the mounting plate is provided with an adding mechanism, the front side wall of the mounting plate is provided with an extrusion mechanism, the side wall of the frame body is fixedly provided with a vertical plate, the front side wall of the vertical plate is rotatably connected with a gear, and the gear is rotatably connected with the vertical plate. A limiting groove is formed in the inner side wall of the frame body, a blocking mechanism is arranged in the limiting groove, the side wall of the blocking mechanism abuts against the inner side wall of the frame body, a liquid storage box is fixedly installed on the side wall of the frame body, and an inlet pipe which is communicated with the interior of the liquid storage box and is obliquely arranged is fixedly installed on the side wall of the liquid storage box; the inlet pipe penetrates through the side wall of the frame body and communicates with the interior of the frame body. The automatic dye adding device is reasonable in structural design, dye can be automatically added to the frame containing the dye when the knitted fabric is dyed, manual adding operation of operators is omitted, and the workload of the operators is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of knitted fabric processing, in particular to a dyeing device for knitted fabric processing. Background Art

[0002] Knitted fabric is a fabric formed by bending yarn into loops and interlacing them with knitting needles. It is divided into warp knitted fabric and weft knitted fabric. Knitted fabric can be woven into grey cloth first, and then cut and sewn into various knitted products. It is also widely used in industry, agriculture, medical care and other fields. During the processing of knitted fabric, some fabrics need to be dyed to give the fabrics different colors.

[0003] In the prior art, when dyeing knitted fabrics, the conveyed knitted fabrics are immersed in dye for dyeing. During dyeing, the dye in the frame for placing the dye is continuously consumed. When the dye is insufficient, the operator needs to manually open the dye box to add dye to the frame. The operator frequently adds dye, which results in a large workload. Therefore, we have designed a dyeing equipment for knitted fabric processing to solve the above problems. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art and proposes a dyeing device for knitted fabric processing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A dyeing device for knitted fabric processing, comprising a frame, a mounting plate fixedly mounted on the top of the frame, an adding mechanism provided on the top of the mounting plate, an extrusion mechanism provided on the front side wall of the mounting plate, a vertical plate fixedly mounted on the side wall of the frame, a gear rotatably connected to the front side wall of the vertical plate, a limiting groove provided on the inner side wall of the frame, a blocking mechanism provided in the limiting groove, the side wall of the blocking mechanism abutting against the inner side wall of the frame, a liquid storage tank fixedly mounted on the side wall of the liquid storage tank, an inclined structure connected to the inside of the liquid storage tank fixedly mounted on the side wall of the liquid storage tank An inlet pipe is arranged, the inlet pipe passes through the side wall of the frame and is communicated with the interior thereof, a second communicating pipe is fixedly installed on the bottom of the liquid storage tank and is communicated with the interior thereof, the end of the second communicating pipe passes through the side wall of the frame and is communicated with the interior thereof, the side wall of the blocking mechanism abuts against the end of the second communicating pipe, the front side wall of the vertical plate is provided with a sliding mechanism and a sealing mechanism, the sliding mechanism and the sealing mechanism are both meshed with gears, the sealing mechanism passes through the side wall of the frame and is slidably connected thereto, and the bottom end of the adding mechanism abuts against the top of the sealing mechanism.

[0007] Preferably, the adding mechanism comprises a dye box fixedly mounted on the top of the mounting plate, a first connecting pipe interconnected with the interior of the dye box is fixedly mounted on the side wall of the dye box, and an end of the first connecting pipe extends into the frame.

[0008] Preferably, the extrusion mechanism includes two installation frames fixedly mounted on the front side wall of the installation plate and arranged opposite to each other, and both installation frames are slidably connected with a stop block, the side walls of the two stop blocks abut against each other, and springs are fixedly mounted between the side walls of the two stop blocks and the inner side walls of the opposite installation frames.

[0009] Preferably, the blocking mechanism includes a sliding plate slidably connected in the limiting groove, a second suspension ball is fixedly installed on the side wall of the sliding plate, a baffle is fixedly installed on the bottom of the second suspension ball, the side wall of the baffle abuts against the inner wall of the frame, and the side wall of the baffle abuts against the end of the second connecting tube.

[0010] Preferably, the sliding mechanism comprises a first rack slidably connected to the front side wall of the vertical plate, the first rack is meshingly connected to the gear, and a first suspension ball is fixedly mounted on the bottom end of the first rack.

[0011] Preferably, the blocking mechanism includes a blocking plate that is slidably connected to the side wall of the frame, the top of the blocking plate abuts against the bottom end of the first connecting pipe, and a second rack is fixedly installed on the bottom of the blocking plate, and the second rack is meshingly connected to the gear.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. Through the arrangement of the liquid storage tank, the second connecting pipe, the inlet pipe, the adding mechanism, the blocking mechanism, the sliding mechanism and the blocking mechanism, when dyeing knitted cloth, the dye can be automatically added to the frame for placing the dye, eliminating the manual adding operation of the operator and reducing the workload of the operator.

[0014] 2. Through the setting of the squeezing mechanism, it can squeeze the dyed knitted fabric to squeeze out the excess dye in the knitted fabric, which can save the dye and facilitate the subsequent drying of the knitted fabric.

[0015] In summary, the utility model has a reasonable structural design. When dyeing knitted fabric, it can automatically add dye to the frame for placing the dye, eliminating the operator's manual addition operation and reducing the operator's workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a dyeing device for knitted fabric processing proposed by the utility model;

[0017] Figure 2 for Figure 1 A magnified view of the structure at A;

[0018] Figure 3 for Figure 1 A magnified view of the structure at B in FIG.

[0019] Figure 4 for Figure 1 Enlarged view of the structure at position C in the figure.

[0020] In the figure: 1 frame, 2 mounting plate, 3 dye box, 4 first connecting pipe, 5 liquid storage tank, 6 second connecting pipe, 7 vertical plate, 8 gear, 9 first rack, 10 first suspension ball, 11 blocking plate, 12 second rack, 13 entry pipe, 14 limit groove, 15 sliding plate, 16 second suspension ball, 17 baffle, 18 mounting frame, 19 stop block, 20 spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4 A dyeing device for knitted fabric processing, comprising a frame 1, a mounting plate 2 is fixedly mounted on the top of the frame 1, a plurality of guide rollers are arranged on the frame 1 and the mounting plate 2, a adding mechanism is arranged on the top of the mounting plate 2, the adding mechanism comprises a dye box 3 fixedly mounted on the top of the mounting plate 2, a first connecting pipe 4 interconnected with the inside of the dye box 3 is fixedly mounted on the side wall of the dye box 3, a valve is arranged on the first connecting pipe 4, and an end of the first connecting pipe 4 extends into the frame 1;

[0023] The front side wall of the mounting plate 2 is provided with an extrusion mechanism, which includes two mounting frames 18 fixedly mounted on the front side wall of the mounting plate 2 and arranged opposite to each other, and the two mounting frames 18 are both slidably connected with abutment blocks 19, the side walls of the two abutment blocks 19 abut against each other, and springs 20 are fixedly mounted between the side walls of the two abutment blocks 19 and the inner side walls of the opposite mounting frames 18. Through the arrangement of the extrusion mechanism, it is possible to squeeze the dyed knitted fabric and squeeze out the excess dye in the knitted fabric, thereby saving the dye and facilitating the subsequent drying of the knitted fabric;

[0024] A vertical plate 7 is fixedly installed on the side wall of the frame 1, and a gear 8 is rotatably connected to the front side wall of the vertical plate 7. A limiting groove 14 is provided on the inner side wall of the frame 1, and a blocking mechanism is provided in the limiting groove 14. The side wall of the blocking mechanism abuts against the inner side wall of the frame 1. The blocking mechanism includes a sliding plate 15 slidably connected in the limiting groove 14, and a second suspension ball 16 is fixedly installed on the side wall of the sliding plate 15. A baffle 17 is fixedly installed at the bottom of the second suspension ball 16, and the side wall of the baffle 17 abuts against the inner side wall of the frame 1, and the side wall of the baffle 17 abuts against the end of the second connecting pipe 6;

[0025] A liquid storage tank 5 is fixedly installed on the side wall of the frame 1, and an inlet pipe 13 which is arranged obliquely and is interconnected with the interior of the liquid storage tank 5 is fixedly installed on the side wall of the liquid storage tank 5. The inlet pipe 13 penetrates the side wall of the frame 1 and is interconnected with the interior thereof. A second connecting pipe 6 which is interconnected with the interior thereof is fixedly installed on the bottom of the liquid storage tank 5, and the end of the second connecting pipe 6 penetrates the side wall of the frame 1 and is interconnected with the interior thereof. The side wall of the blocking mechanism abuts against the end of the second connecting pipe 6. A sliding mechanism and a blocking mechanism are provided on the front side wall of the vertical plate 7. The sliding mechanism includes a first rack 9 which is slidably connected to the front side wall of the vertical plate 7. The first rack 9 is meshedly connected with the gear 8, and a first suspension ball 10 is fixedly installed on the bottom end of the first rack 9.

[0026] The sliding mechanism and the blocking mechanism are both meshed and connected with the gear 8. The blocking mechanism passes through the side wall of the frame 1 and is slidably connected thereto. The bottom end of the adding mechanism abuts against the top of the blocking mechanism. The blocking mechanism includes a blocking plate 11 that passes through and is slidably connected to the side wall of the frame 1. The top of the blocking plate 11 abuts against the bottom end of the first connecting pipe 4. A second rack 12 is fixedly installed on the bottom of the blocking plate 11. The second rack 12 is meshed and connected with the gear 8. Through the arrangement of the liquid storage tank 5, the second connecting pipe 6, the inlet pipe 13, the adding mechanism, the blocking mechanism, the sliding mechanism and the blocking mechanism, when dyeing knitted cloth, it can automatically add dye to the frame 1 where the dye is placed, eliminating the operator's manual adding operation and reducing the operator's workload.

[0027] The functional principle of the utility model can be explained through the following operation modes:

[0028] When it is necessary to dye the knitted fabric, first, the operator fills the dye box 3 with dye, passes the knitted fabric through the frame 1 and the guide rollers on the mounting plate 2 in turn, so that the knitted fabric passes through the two abutments 19. The two abutments 19 hold the knitted fabric tightly under the elastic force of the spring 20, inject a proper amount of dye into the frame 1, open the valve on the first connecting pipe 4, and the dye in the dye box 3 flows into the frame 1 through the first connecting pipe 4. The dye in the frame 1 gradually increases, and the liquid level of the dye in the frame 1 gradually rises. The second suspension ball 16 drives the baffle 17 under the action of buoyancy. The first connecting pipe 4 is blocked by the baffle 17. When the liquid level in the frame 1 rises to the inlet pipe 13, the dye flows into the liquid storage tank 5 through the inlet pipe 13. The liquid level in the liquid storage tank 5 gradually rises. The first suspension ball 10 drives the first rack 9 to move upward under the action of buoyancy. The first rack 9 drives the gear 8 to rotate. The gear 8 drives the second rack 12 to move leftward. The second rack 12 drives the blocking plate 11 to block the end of the first connecting pipe 4. The dye in the first connecting pipe 4 stops flowing into the frame 1. At this time, the knitted fabric is controlled to be transmitted. The knitted fabric passes through the frame 1. The dye in the liquid storage tank 5 is dyed, and the dyed knitted fabric is squeezed by the two blocks 19 to squeeze out the excess dye. The dye in the frame 1 is continuously consumed. When the liquid level in the frame 1 drops to gradually break away from the support of the second suspension ball 16, the baffle 17 slides downward under the action of gravity and breaks away from the obstruction of the second connecting pipe 6. At this time, the dye in the liquid storage tank 5 falls into the frame 1 through the second connecting pipe 6. The dye in the liquid storage tank 5 eventually flows into the frame 1. At this time, the first suspension ball 10 breaks away from the buoyancy, and drives the first rack 9 to move downward under the action of gravity. The above-mentioned transmission drives the sealing plate 11 to break away from the obstruction of the first connecting pipe 4, and the dye in the dye box 3 flows into the frame 1 through the first connecting pipe 4 again. When the dye rises, the second suspension ball 16 drives the baffle 17 to block the second connecting pipe 6 again under the action of buoyancy. When the dye liquid level in the frame 1 rises to the inlet pipe 13, the dye flows into the liquid storage tank 5 through the inlet pipe 13 again. The dye in the liquid storage tank 5 drives the first suspension ball 10 to move upward, so that the sealing plate 11 blocks the first connecting pipe 4 again, thereby realizing the continuous addition of dye in the frame 1.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dyeing device for knitted fabric processing, comprising a frame (1), characterized in that: A mounting plate (2) is fixedly mounted on the top of the frame (1), an adding mechanism is provided on the top of the mounting plate (2), an extrusion mechanism is provided on the front side wall of the mounting plate (2), a vertical plate (7) is fixedly mounted on the side wall of the frame (1), a gear (8) is rotatably connected to the front side wall of the vertical plate (7), a limiting groove (14) is provided on the inner side wall of the frame (1), a blocking mechanism is provided in the limiting groove (14), the side wall of the blocking mechanism abuts against the inner side wall of the frame (1), a liquid storage tank (5) is fixedly mounted on the side wall of the frame (1), an inlet (5) is fixedly mounted on the side wall of the liquid storage tank (5) and is connected to the inside of the liquid storage tank (5) and is arranged in an inclined manner. An inlet pipe (13) is provided, the inlet pipe (13) passes through the side wall of the frame (1) and is in communication with the interior thereof; a second communicating pipe (6) is fixedly installed at the bottom of the liquid storage tank (5) and is in communication with the interior thereof; an end of the second communicating pipe (6) passes through the side wall of the frame (1) and is in communication with the interior thereof; a side wall of the blocking mechanism abuts against an end of the second communicating pipe (6); a sliding mechanism and a blocking mechanism are provided on the front side wall of the vertical plate (7); the sliding mechanism and the blocking mechanism are both meshedly connected with a gear (8); the blocking mechanism passes through the side wall of the frame (1) and is slidably connected thereto; and a bottom end of the adding mechanism abuts against a top of the blocking mechanism.

2. The dyeing equipment for knitted fabric processing according to claim 1, characterized in that: The adding mechanism comprises a dye box (3) fixedly mounted on the top of a mounting plate (2), a first connecting pipe (4) interconnected with the interior of the dye box (3) being fixedly mounted on the side wall thereof, and an end of the first connecting pipe (4) extending into the frame (1).

3. The dyeing equipment for knitted fabric processing according to claim 1, characterized in that: The extrusion mechanism comprises two installation frames (18) fixedly mounted on the front side wall of the installation plate (2) and arranged opposite to each other, wherein the two installation frames (18) are slidably connected with a stop block (19), the side walls of the two stop blocks (19) are abutted against each other, and a spring (20) is fixedly mounted between the side walls of the two stop blocks (19) and the inner side walls of the opposite installation frames (18).

4. The dyeing equipment for knitted fabric processing according to claim 1, characterized in that: The blocking mechanism comprises a sliding plate (15) slidably connected in the limiting groove (14); a second suspension ball (16) is fixedly mounted on the side wall of the sliding plate (15); a baffle (17) is fixedly mounted on the bottom of the second suspension ball (16); the side wall of the baffle (17) abuts against the inner side wall of the frame (1); and the side wall of the baffle (17) abuts against the end of the second connecting pipe (6).

5. The dyeing equipment for knitted fabric processing according to claim 1, characterized in that: The sliding mechanism comprises a first rack (9) slidably connected to the front side wall of the vertical plate (7), the first rack (9) is meshingly connected to the gear (8), and a first suspension ball (10) is fixedly mounted at the bottom end of the first rack (9).

6. The dyeing equipment for knitted fabric processing according to claim 2, characterized in that: The blocking mechanism comprises a blocking plate (11) which penetrates and is slidably connected to the side wall of the frame (1), the top of the blocking plate (11) abuts against the bottom end of the first connecting pipe (4), and a second rack (12) is fixedly mounted on the bottom of the blocking plate (11), and the second rack (12) is meshingly connected to the gear (8).