Self-drainage pipe network detection equipment
By designing self-draining pipeline inspection equipment, using technologies such as drainage pumps, hydraulic devices and rotary suction nozzles, the problem of water accumulation in the pipeline is solved, and the detection of settlement deformation defect pipelines is realized, which improves detection efficiency and equipment safety , expands the scope of equipment application.
Patent Information
- Application Number
- CN202420811134.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing pipeline network detection equipment cannot remove the accumulated water in the pipeline through self-flow, resulting in the inability to conduct pipeline inspections with settlement deformation defects.
A self-draining pipeline detection equipment is designed, including equipment outside the well, connecting devices, equipment frame inside the pipe, adjustable suction nozzle and blocking and dredging device, and the drainage pump, hydraulic device and rotating suction nozzle are used to remove water accumulation in the pipe. It is also equipped with an electronic pressure gauge and a blower device to automatically detect and clear blockages.
The drainage detection of the water-stabilized pipe network segment has been realized, the scope of application of CCTV detection equipment has been expanded, the detection efficiency and equipment safety has been improved, the risk of damage has been reduced, and the application is widely applicable for different types of pipeline inspection and cleaning. Silting operation.
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Figure CN222363758U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of drainage, and in particular to a self-draining pipe network detection device. Background Art
[0002] CCTV detection is a technology widely used in pipeline internal condition detection. It uses cameras to shoot images inside the pipeline and transmit the internal conditions of the pipeline to the ground detection equipment in real time to check for cracks, corrosion, blockage and other problems inside the pipeline. It plays an important role in urban pipeline management, repair and maintenance. At present, CCTV detection equipment consists of crawlers, cameras, lighting systems and control systems. Drainage pipes need to be drained before detection. However, for pipelines with settlement and deformation defects, CCTV detection cannot be performed because the accumulated water in the pipeline cannot be removed by gravity. Among the defects in the pipeline network, settlement defects account for a high proportion, and the probability that conventional detection equipment cannot carry out detection operations is high. Utility Model Content
[0003] The utility model solves the problem that water accumulated in the pipe of the existing pipe network detection equipment cannot be removed by gravity, and solves the problem that the existing pipe network detection equipment cannot pass through the pipe with settlement deformation defects.
[0004] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0005] A self-draining pipe network detection equipment, including an out-of-well device, the out-of-well device also includes a frame, a tablet computer, a winch and a drainage hole; the water outlet pipe of the middle pipe of the winch is connected to a connecting device; the connecting device is connected to the equipment frame inside the pipe, and the connecting device also includes a drainage pipe and a data cable; the equipment frame inside the pipe also includes an equipment box, liftable wheels, a detection camera, a drainage channel and a drainage pump; the drainage pipe is connected to an adjustable suction nozzle through the drainage channel, and the adjustable suction nozzle also includes a longitudinal hydraulic device and a slider, a vertical hydraulic device, a circumferential rotating device, an L-shaped filter suction nozzle and a corrugated hose; the drainage channel is provided with a blockage and unblocking device; the blockage and unblocking device also includes an electronic pressure gauge, a one-way air valve and a blowing device; the front section of the drainage channel is equipped with an electronic pressure gauge, and the drainage channel is connected to the blowing device through a one-way air valve.
[0006] A tablet computer is fixed on the top of the frame, a winch is arranged in the middle of the frame, and a drainage hole is arranged on the frame.
[0007] The water outlet pipe of the pipe in the middle of the capstan is connected to the drainage hole.
[0008] The water outlet pipe of the pipe in the middle of the winch is connected to the drain pipe of the connecting device.
[0009] The bottom of the equipment box is provided with liftable wheels, the equipment box is provided with a detection camera, and the middle of the equipment box is provided with a drainage channel.
[0010] A drainage pump is arranged inside the drainage channel.
[0011] The bottom of the slider of the longitudinal hydraulic device and the slider is connected to a vertical hydraulic device, the bottom end of the vertical hydraulic device is connected to a circumferential rotating device, the circumferential rotating device is equipped with an L-shaped filter nozzle, and the tail of the L-shaped filter nozzle is connected to a corrugated hose.
[0012] The tablet computer is connected to the control device of the control module through a data line to control the liftable wheels, the detection camera, the drainage pump, the longitudinal hydraulic device and the slider, the vertical hydraulic device, the circumferential rotating device, the electronic pressure gauge and the single blowing device.
[0013] The circumferential rotating device can rotate 0-180 degrees.
[0014] The head of the L-shaped filter nozzle is provided with a filter net.
[0015] The off-hole equipment is in an I-shape.
[0016] Preferably, the winch is hollow in the middle.
[0017] Preferably, the drain pipe is coiled on a winch.
[0018] Preferably, the data line is arranged in parallel with the drainage pipe.
[0019] Preferably, the protective cover of the data cable fixes the data cable to the drain pipe.
[0020] Preferably, the drain pipe is connected to the water outlet pipe of the middle pipe of the winch, and the drain pipe is also connected to the drainage channel of the equipment frame in the pipe.
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] 1. A self-draining pipe network detection device is proposed. The device consists of an external well device, a connecting device, an internal pipe equipment frame, an adjustable suction nozzle, and a blockage dredging device. It can realize drainage detection in the waterlogged pipe network section, expand the function of ordinary CCTV detection equipment, and improve the scope of application of the detection equipment.
[0023] 2. This patent is equipped with an electronic pressure gauge, a one-way vent valve and a blower device, and introduces the working principles and steps of drainage blockage judgment and debris removal, realizing the automatic detection of drainage blockage process and automatic debris removal functions, reducing the risk of equipment damage, ensuring smooth drainage work, and thus improving drainage efficiency.
[0024] 3. This patent realizes flexible adjustment of the equipment box and the water suction nozzle by setting up liftable wheels, longitudinal hydraulic devices and sliders, vertical hydraulic devices, circumferential rotating devices, L-shaped filter suction nozzles and corrugated hose components, which can meet the drainage operations under various conditions, while preventing the equipment box and camera from being immersed in water, ensuring the safety of the equipment.
[0025] 4. The size and drainage strength of the equipment can be customized according to the requirements of the inspection task. It can realize the inspection and drainage operations of culverts, cable trenches, water supply pipes and gas pipes. In addition, by adjusting the adjustable suction nozzle type and replacing the drainage pump with a sludge pump, the equipment can also be used for dredging operations, which has wide applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 Schematic diagram of a self-draining pipe network detection device in an embodiment;
[0027] Figure 2 is a side view of an off-hole device of an embodiment;
[0028] Figure 3 is a front view of an off-hole device of an embodiment;
[0029] Figure 4 is an AA cross-sectional view of the connecting device of the embodiment;
[0030] Figure 5 is a schematic diagram of the in-pipe equipment of an embodiment;
[0031] Figure numerals: equipment outside the well 1, frame 101, tablet computer 102, winch 103, drainage hole 104; connecting device 2, drainage pipe 201, data cable 202; equipment frame inside the pipe 3, equipment box 301, liftable wheel 302, detection camera 303, drainage channel 304, drainage pump 305; adjustable suction nozzle 4, longitudinal hydraulic device and slider 401, vertical hydraulic device 402, circumferential rotating device 403, L-shaped filter suction nozzle 404, corrugated hose 405; blockage and unblocking device 5, electronic pressure gauge 501, one-way vent valve 502, blowing device 503, drainage pipe 6, inspection well 7. DETAILED DESCRIPTION
[0032] It should be understood that the terms "upper", "vertical", "top", "bottom", "inner", "end", "one end", etc. that appear in this patent indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0033] A self-draining pipe network inspection device is now taken as an example for explanation. The size of the equipment can be scaled in proportion to the requirements of the inspection task, and the drainage intensity can be adjusted by adjusting the power of the drainage pump 305 and the size of the drainage pipe 201. The movable adjustable suction nozzle 4 can also be achieved by setting up a small mechanical arm. Under normal circumstances, the device can also be used for culverts, cable trenches, water supply pipelines, and gas pipeline inspections or drainage operations, and has a wide range of applicability. In addition, by adjusting the type of the adjustable suction nozzle 4 and replacing the drainage pump 305 with a sludge pump, the device can also be used for dredging operations.
[0034] Example 1
[0035] A self-draining pipe network detection device includes an external well device 1, a connecting device 2, an internal pipe device frame 3, an adjustable suction nozzle 4, and a blockage dredging device 5. The device schematic diagram is shown in FIG. Figure 1 shown.
[0036] The off-hole equipment 1 is composed of a frame 101, a tablet computer 102, a winch 103, and a drainage hole 104, and the connecting device 2 is composed of a drainage pipe 201 and a data line 202. The frame 101 is the bearing structure of the off-hole equipment 1 and is in an I-shape; the tablet computer 102 is fixed on the top of the frame 101 and can display the image inside the pipeline. It is the equipment control terminal and has an integrated equipment operating system. It can operate the equipment inside the pipeline to complete the movement, recording, and drainage operations;
[0037] The winch 103 is fixed to the middle of the frame 101 and is used to retract the drain pipe 201 and the data cable 202; the water outlet pipe of the middle pipe of the winch 103 is hollow, and the water outlet pipe of the middle pipe of the winch 103 is connected to the drain pipe 201; the drain hole 104 is installed on the frame 101, and the drain hole 104 is connected to the water outlet pipe of the middle pipe of the winch 103, and the drain hole 104 is a drainage outlet;
[0038] The drainage pipe 201 connects the internal equipment frame 3 and the water outlet pipe of the middle pipe of the winch 103 to form a water outlet channel. The drainage pipe 201 is wound on the winch 103, and the expansion and contraction of the drainage pipe 201 are achieved by rotating the winch 103;
[0039] The data line 202 is arranged in parallel with the drainage pipe 201 and fixed on the drainage pipe 201 through a protective cover. One end of the data line 202 is connected to the tablet computer 102, and the other end of the data line 202 is respectively connected to the liftable wheel 302, the detection camera 303, the drainage pump 305, the longitudinal hydraulic device and the slider 401, the vertical hydraulic device 402, the circumferential rotating device 403, the electronic pressure gauge 501, and the single blast device 503. The tablet computer 102 transmits data and instructions to the control module through the data line 202, and receives data sent back by the data line 202. The control device of the control module controls the liftable wheel 302, the detection camera 303, the drainage pump 305, the longitudinal hydraulic device and the slider 401, the vertical hydraulic device 402, the circumferential rotating device 403, the electronic pressure gauge 501, and the single blast device 503.
[0040] The schematic diagram of the wellhead equipment 1 and the connecting device 2 is as follows: Figure 2~Figure 4 As shown: Among them, Figure 2 is a side view of the outhole equipment 1, Figure 3 is a front view of the out-of-hole equipment 1, Figure 4 is a cross-sectional view of the connecting device 2 taken along line AA;
[0041] The in-pipe equipment frame 3 includes an equipment box 301, liftable wheels 302, a detection camera 303, a drainage channel 304 and a drainage pump 305. The equipment box 301 is the main load-bearing structure of the in-pipe equipment frame 3, and the equipment box 301 is in the shape of a rectangular parallelepiped; 4 sets of liftable wheels 302 are installed at the bottom of the equipment box 301, and the box 301 is lifted and lowered by a vertical hydraulic device 402, thereby improving the adaptability of the in-pipe equipment; the detection camera 303 is installed at the front of the box 301 for recording detection videos; a drainage channel 304 is provided in the middle of the equipment box 301 for connecting the drainage pipe 201 and the corrugated hose 405 in the adjustable suction nozzle 4; a drainage pump 305 is provided inside the drainage channel 304, and the drainage pump 305 is the source of pumping power. The schematic diagram of the in-pipe equipment frame 3 is shown in FIG. Figure 5 shown.
[0042] The adjustable suction nozzle 4 is the water inlet of the drainage channel 304 , and the adjustable suction nozzle 4 includes a longitudinal hydraulic device and a slider 401 , a vertical hydraulic device 402 , a circumferential rotating device 403 , an L-shaped filter suction nozzle 404 and a corrugated hose 405 .
[0043] The longitudinal hydraulic device and the slider 401 are installed at the front section of the in-pipe equipment frame 3, and are used to adjust the forward and backward displacement of the L-shaped filter suction nozzle 404. The top of the slider of the longitudinal hydraulic device and the slider 401 is connected to the in-pipe equipment frame 3 through a slide groove, and the slider of the longitudinal hydraulic device and the slider 401 is connected to the in-pipe equipment frame 3; the other side of the longitudinal hydraulic device and the slider 401 is fixedly connected to the in-pipe equipment frame 3; the vertical hydraulic device 402 is installed on the slider, and the lower end of the vertical hydraulic device 402 is connected to the circumferential rotating device 403, and is used to adjust the up and down displacement of the L-shaped filter suction nozzle 404;
[0044] The annular rotating device 403 can realize a range of rotation of 0 to 180 degrees, and is used to adjust the left and right angles of the L-shaped filter suction nozzle 404; the L-shaped filter suction nozzle 404 is installed on the annular rotating device 403, and a filter net is provided at the head of the L-shaped filter suction nozzle 404 to prevent debris in the water from entering the drainage channel 304; the tail of the L-shaped filter suction nozzle 404 is connected to the drainage channel 304 in the equipment frame 3 in the pipe through a corrugated hose 405. The schematic diagram of the adjustable suction nozzle 4 is shown in FIG. Figure 5 shown.
[0045] The blockage unblocking device 5 is suitable for unblocking the L-type filter suction nozzle 404 when debris is blocking it. The blockage unblocking device 5 includes an electronic pressure gauge 501, a one-way ventilation valve 502 and an air blowing device 503. The electronic pressure gauge 501 is installed at the front section of the drainage channel 304 to measure the pressure in the drainage channel 304; the one-way ventilation valve 502 is used to connect the air blowing device 503 and the drainage channel 304 to control the one-way flow of air from the air blowing device 503 to the drainage channel 304; the upper end of the air blowing device 503 is connected to the atmosphere outside the equipment frame 3 in the pipe, and the lower end of the air blowing device 503 is connected to the one-way ventilation valve 502, which does not work during normal drainage operations. When the L-type filter suction nozzle 404 is blocked, the suction nozzle of the L-type filter suction nozzle 404 is cleared of debris by blowing air into the drainage channel 304. The schematic diagram of the blockage unblocking device 5 is shown as follows Figure 5 shown.
[0046] The working principle and operation process of the equipment are as follows: A self-draining pipe network detection equipment, whose drainage operations are mainly divided into three types of operations: pipe network detection, drainage of waterlogged sections and removal of debris from suction nozzles. The pipe network detection operation is consistent with the work content of conventional CCTV detection. The main operation content of this equipment is drainage of waterlogged sections and removal of debris from suction nozzles.
[0047] During the drainage operation of the flooded section, when the equipment encounters a flooded section during CCTV inspection, the tablet computer 102 is first used to manually control the liftable wheels 302, and the height of the equipment box 301 is adjusted to prevent the box 301 from being immersed in water. Then, the longitudinal hydraulic device and slider 401, vertical hydraulic device 402, and circumferential rotating device 403 are used to adjust the position of the L-shaped filter nozzle 404 to place it below the water surface. Finally, the drainage program is started, and the accumulated water in the pipe is discharged through the L-shaped filter nozzle 404, corrugated hose 405, drainage channel 304, drainage pipe 201, and drainage hole 104 in turn.
[0048] When the suction nozzle debris is cleared, the blockage dredging device 5 can automatically determine whether the suction nozzle is blocked and automatically clear the debris. Its working principle is as follows: when the drainage operation is performed, the front section of the L-shaped filter suction nozzle 404 is under the water surface, and the electronic pressure gauge 501 detects the air pressure in the drainage channel 304 in real time. By judging whether the front section of the L-shaped filter suction nozzle 404 is blocked by the change in air pressure, the air pressure in the drainage channel 304 can be adjusted according to the drainage situation. When the air pressure in the drainage channel 304 drops sharply by more than 50% of the original air pressure and the drainage pump 305 is idling, it is automatically judged to be an L-shaped filter suction nozzle. The front section of 404 is blocked; at this time, the suction nozzle unblocking program of the tablet computer 102 is activated, the control device turns off the drainage pump 305, and moves the L-shaped filter suction nozzle 404 to the side above the water surface, and starts the blowing device 503 to blow air into the drainage channel 304. When the pressure in the drainage channel 304 increases and then decreases and stabilizes to atmospheric pressure, it is determined that the front section of the L-shaped filter suction nozzle 404 is not blocked. Then, the L-shaped filter suction nozzle 404 is moved below the water surface and the blowing device 503 stops blowing. The suction nozzle unblocking program of the tablet computer 102 is closed, and the control device starts the drainage pump 305 to continue the drainage operation.
[0049] This patent proposes a self-draining pipe network detection device, which consists of an external well device 1, a connecting device 2, an internal pipe equipment frame 3, an adjustable suction nozzle 4, and a blockage clearing device 5. It can realize drainage detection in the water-accumulated pipe network sections of drainage pipes 6 and inspection wells 7. In addition, this patent proposes the construction principle and drainage detection steps of the self-draining pipe network detection equipment. The equipment has the advantages of high detection efficiency and a wide range of applications.
Claims
1. A self-draining pipe network detection device, comprising an off-well device (1), characterized in that: The out-of-well equipment (1) further comprises a vehicle frame (101), a tablet computer (102), a winch (103) and a drainage hole (104); the water outlet pipe of the middle pipe of the winch (103) is connected to the connecting device (2); the connecting device (2) is connected to the in-pipe equipment frame (3), and the connecting device (2) further comprises a drainage pipe (201) and a data line (202); the in-pipe equipment frame (3) further comprises an equipment box (301), a liftable wheel (302), a detection camera (303), a drainage channel (304) and a drainage pump (305); the drainage pipe (201) is connected to the drainage channel (304) via the drainage channel (304). The adjustable suction nozzle (4) further comprises a longitudinal hydraulic device and a slider (401), a vertical hydraulic device (402), a circumferential rotating device (403), an L-shaped filter suction nozzle (404) and a corrugated hose (405); the drainage channel (304) is provided with a blocking and unblocking device (5); the blocking and unblocking device (5) further comprises an electronic pressure gauge (501), a one-way vent valve (502) and an air blowing device (503); the front section of the drainage channel (304) is provided with an electronic pressure gauge (501), and the drainage channel (304) is connected to the air blowing device (503) via the one-way vent valve (502).
2. The self-draining pipe network detection device according to claim 1 is characterized in that: A tablet computer (102) is fixed on the top of the frame (101), a winch (103) is provided in the middle of the frame (101), and a drainage hole (104) is also provided on the frame (101).
3. The self-draining pipe network detection device according to claim 1 is characterized in that: The water outlet pipe of the middle pipe of the capstan (103) is connected to the drainage hole (104).
4. The self-draining pipe network detection device according to claim 1, characterized in that: The water outlet pipe of the central pipeline of the winch (103) is connected to the drainage pipe (201) of the connecting device (2).
5. The self-draining pipe network detection device according to claim 1, characterized in that: The bottom of the equipment box (301) is provided with liftable wheels (302), the equipment box (301) is provided with a detection camera (303), and the middle of the equipment box (301) is provided with a drainage channel (304).
6. The self-draining pipe network detection device according to claim 1, characterized in that: A drainage pump (305) is provided inside the drainage channel (304).
7. The self-draining pipe network detection device according to claim 1, characterized in that: The bottom of the slider of the longitudinal hydraulic device and the slider (401) is connected to a vertical hydraulic device (402), the bottom end of the vertical hydraulic device (402) is connected to a circumferential rotating device (403), the circumferential rotating device (403) is equipped with an L-shaped filter suction nozzle (404), and the tail end of the L-shaped filter suction nozzle (404) is connected to a corrugated hose (405).
8. The self-draining pipe network detection device according to claim 1, characterized in that: The tablet computer (102) is connected to the control device of the control module via a data line (202) to control the liftable wheels (302), the detection camera (303), the drainage pump (305), the longitudinal hydraulic device and the slider (401), the vertical hydraulic device (402), the circumferential rotation device (403), the electronic pressure gauge (501) and the single air blowing device (503).
9. The self-draining pipe network detection device according to claim 1, characterized in that: The circumferential rotating device (403) can rotate 0-180 degrees.
10. The self-draining pipe network detection device according to claim 1, characterized in that: The head of the L-shaped filter nozzle (404) is provided with a filter net.