High-efficiency metallographic corrosion box
By designing a high-efficiency metallographic corrosion box, using multi-head support rods and lift rods to achieve diverse and simultaneous corrosion, and automatically flushing through alcohol nozzles and warm air ducts, the problems of low corrosion efficiency and insufficient safety in metallographic tests are solved, and the problem of low corrosion efficiency and insufficient safety in metallographic tests is improved. The success rate and safety of the trial were carried out.
Patent Information
- Application Number
- CN202420785200.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The problems of inefficient corrosion efficiency and insufficient safety in metallographic tests, especially because conventional methods require manual operation, which can easily lead to high time costs and safety accidents.
A high-efficiency metallographic corrosion box is designed, including a frame, a sample fixing plate, a corrosion liquid fixing plate, an alcohol nozzle and a warm air duct. It can achieve diverse and simultaneous corrosion through a multi-head support rod and a lifting rod, and through an alcohol nozzle and The heating duct is automatically flushed to reduce the contact between the experimenter and the corrosion liquid.
The efficiency and safety of metallographic corrosion are improved, the success rate and safety of the test are ensured, and the risk of excessive corrosion and exposure of the experimenter to the corrosion liquid is avoided through automated design.
Smart Images

Figure CN222364831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a metallographic test corrosion area, in particular to a high-efficiency metallographic corrosion device. Background Art
[0002] The first step of metallographic testing is to prepare metal samples. It usually includes cutting, grinding, polishing and corrosion to ensure that the sample surface is smooth and flawless for subsequent observation. Corrosion is one of the important steps in metallographic testing. Corrosion can reveal the grain structure, defects and organizational characteristics of metal materials. Commonly used corrosive agents include acidic and alkaline solutions, such as acidic nitric acid solution, sodium hydroxide solution, etc. Metallographic testing technology has a wide range of applications in metal material engineering, material science and other fields. It can help people understand the microstructure and properties of metal materials more comprehensively, and provide important references for material design and engineering applications.
[0003] When conducting metallographic etching, the experimenter needs to do it one by one, which takes a huge amount of time. At the same time, because the etching liquid is corrosive, the conventional etching method is to clamp the sample with the left hand and use cotton to dip the etching liquid in the right hand for etching, which can easily cause safety accidents. Therefore, when conducting metallographic etching, how to complete the test efficiently and safely has become a difficult problem that needs to be solved urgently. Utility Model Content
[0004] In order to overcome the above-mentioned shortcomings, the purpose of the utility model is to provide a high-efficiency metallographic etching box to solve the problems of low efficiency and low safety of metallographic testing.
[0005] In order to solve the above problems, the technical solution adopted by the utility model is: a high-efficiency metallographic corrosion box, comprising a frame, a sample fixing plate is arranged on the internal protrusion of the frame, and is slidably connected to the frame, a sample fixing block is arranged on the sample fixing plate, and the two are connected by a small spring, a sample is arranged between the sample fixing blocks, an alcohol spray pipe is arranged on the left side of the frame, and the end of the alcohol spray pipe is arranged as a faucet switch, a warm air pipe is arranged on the right side of the frame, and the end of the warm air pipe is arranged as a button switch, a corrosion liquid fixing plate is arranged on the upper part of the frame, and the two are slidably connected, a through hole is opened on the corrosion liquid fixing plate, which is connected to a flange cup, a multi-head support rod is arranged above the flange cup, and the end of the multi-head support rod is arranged as a cotton fixing ring, a lifting rod is arranged above the multi-head support rod, and the end of the lifting rod is an external thread, which is threadedly connected to the multi-head support rod, and a large spring is sleeved on the lifting rod.
[0006] Furthermore, the frame side wall is provided with two upper and lower protrusions, and a limit baffle is provided at the rear end.
[0007] Furthermore, the multiple faucet switches and button switches are independent of each other.
[0008] Furthermore, the sample fixing plate and the corrosion liquid fixing plate are both provided with pull rings, which can be pushed and pulled flexibly.
[0009] Furthermore, the frame is hollowed out so that the experimenter can observe the corrosion degree of the sample at any time.
[0010] Furthermore, the flange portion of the flange cup can be stably stuck in the through hole of the corrosive liquid fixing plate.
[0011] Furthermore, the front end of the sample fixing block is arranged as a trapezoidal groove, which can stably clamp the sample.
[0012] The beneficial effects of the utility model are as follows: through the multi-head support rod, multiple samples can be corroded at the same time, which greatly improves the corrosion efficiency. At the same time, it avoids the contact between the experimenter and the corrosive liquid and reduces the danger of the metallographic test. Finally, through the alcohol nozzle and the warm air pipe, the sample after the corrosion is completed can be immediately rinsed to avoid excessive corrosion and improve the success rate of the metallographic test. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a partial structural schematic diagram of the utility model, which is mainly used to show the positional relationship among the sample, the alcohol spray pipe, the warm air pipe and the corrosive liquid fixing plate;
[0015] Figure 3 It is a partial structural schematic diagram of the utility model, mainly used to show the positional relationship between the faucet switch and the frame;
[0016] Figure 4 This is a schematic diagram of the internal structure of the utility model, which is mainly used to show the positional relationship between the multi-head support rod, the flange cup and the sample;
[0017] Explanation of the accompanying reference numerals: 1. Frame; 2. Sample fixing plate; 3. Small spring; 4. Sample fixing block; 5. Corrosive liquid fixing plate; 6. Lifting rod; 7. Large spring; 8. Push button switch; 9. Sample; 10. Multi-head support rod; 11. Cotton fixing ring; 12. Flange cup; 13. Warm air duct; 14. Faucet switch; 15. Alcohol spray tube. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] Reference Figures 1 to 4 The utility model provides a high-efficiency metallographic etching box, comprising a frame 1, a sample fixing plate 2 is arranged on the inner protrusion of the frame 1, and is slidably connected with the frame 1, a sample fixing block 4 is arranged on the sample fixing plate 2, and the two are connected by a small spring 3, and a sample 9 is arranged between the sample fixing block 4, an alcohol spray pipe 15 is arranged on the left side of the frame 1, and the end of the alcohol spray pipe 15 is arranged as a faucet switch 14, a warm air pipe 13 is arranged on the right side of the frame 1, and the end of the warm air pipe 13 is arranged as a button switch 14, and a corrosion liquid fixing plate 5 is arranged on the upper part of the frame 1, and the two are slidably connected, a through hole is opened on the corrosion liquid fixing plate 5, and is connected with a flange cup 12, and a multi-head support rod 10 is arranged above the flange cup 12, and a cotton fixing ring 11 is arranged at the end of the multi-head support rod 10, and a lifting rod 6 is arranged above the multi-head support rod 10, and the end of the lifting rod 6 is an external thread, which is threadedly connected with the multi-head support rod 10, and a large spring 7 is sleeved on the lifting rod.
[0020] The limited baffle at the rear end of the frame can ensure that the cotton, corrosion liquid and sample are on the same plumb line.
[0021] The front end of the sample fixing block is arranged as a trapezoidal groove, which can adapt to samples of different sizes and ensure that the sample is centered in the left and right directions.
[0022] The heads of the alcohol spray tube and the warm air tube can be rotated to align to the appropriate position, and they are independent of each other to prevent waste of materials.
[0023] The etching liquid fixing plate can slide in the frame and can be moved to a suitable position after being dipped in the etching liquid to avoid interfering with the next operation.
[0024] Working principle: before metallographic corrosion, first clamp the sample 9 on the sample fixing block 4, then slide the sample fixing plate 4 to the limit baffle of the frame 1, place the flange cup 12 in the through hole of the corrosion liquid fixing plate 5, use the cotton fixing ring 11 to clamp the cotton, press the lifting rod 6 downward to make the cotton dip into the corrosion liquid, slide the corrosion liquid fixing plate 5 to a suitable position, continue to press the lifting rod 6 to corrode the sample, and the corrosion degree can be observed at any time through the hollow position of the frame 1. If the corrosion degree is insufficient, the above operation can be repeated until the corrosion effect is achieved, turn the faucet switch 14, and the alcohol spray pipe 15 sprays alcohol to rinse the sample, and then press the button switch 8, and the warm air pipe 13 blows out warm air to dry the sample surface to complete the metallographic corrosion test. The design has a simple structure and is easy to disassemble. It can corrode multiple metallographic samples at the same time, which greatly improves the corrosion efficiency. At the same time, the sample surface can be immediately rinsed with alcohol after the corrosion is completed, ensuring the safety and success rate of the metallographic test.
[0025] The above-described embodiments are only used to illustrate and not to limit the technical solutions of the present invention. Although the present invention has been disclosed in a preferred embodiment, ordinary technicians familiar with the field should understand that without departing from the technical scope of the present invention, some modifications and improvements can still be made based on the technical concept and solution of the present invention, which should all be included in the scope of the claims of the present invention.
[0026] Those skilled in the art can understand that the components in the device in the embodiment can be distributed in the device in the embodiment according to the description of the embodiment, or can be changed accordingly and located in one or more devices different from the embodiment.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A high-efficiency metallographic etching box, comprising a frame (1), a sample fixing plate (2) is arranged on the inner protrusion of the frame (1), and is slidably connected to the frame (1), a sample fixing block (4) is arranged on the sample fixing plate (2), and the two are connected by a small spring (3), a sample (9) is arranged between the sample fixing block (4), an alcohol spray pipe (15) is arranged on the left side of the frame (1), and the end of the alcohol spray pipe (15) is arranged as a faucet switch (14), and a warm air pipe (13) is arranged on the right side of the frame (1), and the warm air pipe (13) The end is provided with a button switch (8), the upper part of the interior of the frame (1) is provided with a corrosion liquid fixing plate (5), and the two are slidably connected. The corrosion liquid fixing plate (5) is provided with a through hole, which is connected to the flange cup (12), and the upper part of the flange cup (12) is provided with a multi-head support rod (10), and the end of the multi-head support rod (10) is provided with a cotton fixing ring (11), and the upper part of the multi-head support rod (10) is provided with a lifting rod (6), and the end of the lifting rod (6) is externally threaded and is threadedly connected to the multi-head support rod (10), and a large spring (7) is sleeved on the lifting rod.
2. A high-efficiency metallographic etching box according to claim 1, characterized in that: The side wall of the frame (1) is provided with two upper and lower protrusions, and a limit baffle is provided at the rear end, so as to ensure that the cotton, the corrosive liquid and the sample are on the same plumb line.
3. A high-efficiency metallographic etching box according to claim 1, characterized in that: The multiple faucet switches (14) and the button switch (8) are independent of each other, and a certain switch can be turned on individually, thereby preventing waste of materials.
4. A high-efficiency metallographic etching box according to claim 1, characterized in that: The front end of the sample fixing block (4) is arranged as a trapezoidal groove, which can adapt to samples (9) of different sizes and can ensure that the sample (9) is centered in the left-right direction.
5. A high-efficiency metallographic etching box according to claim 1, characterized in that: The alcohol spray pipe (15) and the warm air pipe (13) are respectively arranged on the left and right sides of the frame (1), and the head can be rotated to a suitable position.
6. A high-efficiency metallographic etching box according to claim 1, characterized in that: The etching liquid fixing plate (5) can slide on the internal protrusion of the frame (1) to a suitable position to prevent interference with the metallographic test.