Energy storage module

By setting up plug-in channels and plugging support on the end plate of the battery module of the energy storage module, combining elastic snaps and reinforcement ribs, the problem of top cover collapse is solved, and the stability and strength of the top cover is improved, reducing the cost.

CN222365686UActive Publication Date: 2025-01-17XIAMEN KEHUA DIGITAL ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420907297.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The top cover of the energy storage module is prone to deformation due to long-term use, especially the middle collapse, resulting in unnecessary risks or damage, especially protruding when the top cover is long.

Method used

An energy storage module is designed to prevent the top cover from collapsing by providing plug channels on the end plate of the battery module and inserting support members in these channels, which at least partially correspond to the middle of the battery module to avoid collapse of the top cover, while Elastic snaps and reinforcement ribs are used to increase the strength and stability of the top cover.

Benefits of technology

It effectively avoids the collapse of the middle of the top cover, reduces the cost, and ensures the stability and anti-deformation effect of the top cover through multi-point support and elastic cushioning, improving the strength and service life of the overall structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy storage module which comprises a bottom support, a battery assembly, a supporting piece and a top cover, and the bottom support extends in the Y-axis direction; the battery assembly comprises at least two battery modules distributed on the bottom support in the Y-axis direction, end plates are arranged at the two ends of each battery module in the Y-axis direction respectively, and a plurality of insertion channels extending in the Z-axis direction are distributed in the end plates in the X-axis direction; the supporting piece is suitable for being inserted into the inserting channel and extending out of the end plate, and at least partially corresponds to the middle of the battery assembly; the top cover is fixedly connected with the bottom support to form a containing cavity for containing the battery assembly, and the containing cavity is suitable for being supported by the supporting piece. The energy storage module can use the structure of the end plate to set the supporting piece to prevent the top cover from collapsing and deforming, the structure is simple, and the cost is low.
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Description

Technical Field

[0001] The utility model relates to the field of energy storage, in particular to an energy storage module. Background Art

[0002] The energy storage module generally includes a bottom bracket, a battery module and a top cover. The battery module is accommodated in a cavity formed when the bottom bracket and the top cover are fixed together. In order to reduce the weight of the energy storage module, the top cover is generally made of plastic. Therefore, the top cover is easy to deform after long-term use, especially the middle part of the top cover is easy to sag downward and contact the top surface of the battery module, causing unnecessary risks or damage. This defect is particularly prominent when the top cover is long. Utility Model Content

[0003] The purpose of the utility model is to overcome the above-mentioned defects or problems existing in the background technology and to provide an energy storage module which can prevent the top cover from collapsing and deforming.

[0004] In order to achieve the above objectives, the present invention and its related embodiments adopt the following technical solutions but are not limited to the following solutions:

[0005] The first technical scheme and its related embodiments relate to an energy storage module, comprising a base extending in the Y-axis direction; a battery assembly comprising at least two battery modules arranged on the base along the Y-axis direction, each battery module being provided with end plates at both ends along the Y-axis direction, and a plurality of plug-in channels extending in the Z-axis direction being arranged on the end plates along the X-axis direction; a support member suitable for being plugged into the plug-in channel and extending out of the end plate, at least part of which corresponds to the middle of the battery assembly; and a top cover fixedly connected to the base to form a receiving cavity for accommodating the battery assembly, suitable for being supported by the support member.

[0006] The second technical solution is based on the first technical solution and is a preferred embodiment of the first technical solution, wherein the number of the support members is at least two, and each support member is plugged into the plug-in channel of the end plate in the middle of the battery assembly.

[0007] The third technical solution is based on the second technical solution and is a preferred embodiment of the second technical solution, wherein the end plate of each battery module is provided with a partition wall, the partition wall is provided with a snap-in hole connected to the plug-in channel, and the support member is provided with an elastic buckle suitable for snapping with the snap-in hole.

[0008] The fourth technical solution is based on the third technical solution and is a preferred embodiment of the third technical solution, wherein the support member is provided with an insert portion and an elastic support portion fixed to each other, the insert portion is suitable for being inserted into the insert channel and is provided with the elastic buckle, and the elastic support portion is suitable for extending out of the insert channel and supporting the top cover.

[0009] The fifth technical solution is based on the fourth technical solution and is a preferred embodiment of the fourth technical solution, wherein the elastic support portion is provided with a support surface suitable for supporting the top cover, and each support surface is located in the same plane.

[0010] The sixth technical solution is based on any one of the first to fifth technical solutions and is a preferred embodiment of any one of the first to fifth technical solutions, wherein a plurality of first reinforcing ribs extending along the X-axis direction are arranged at intervals along the Y-axis direction in the top cover.

[0011] The seventh technical solution is based on the sixth technical solution and is a preferred embodiment of the sixth technical solution, wherein the battery module is provided with a top wall away from the bottom support; and the first reinforcing rib is provided with abutting portions suitable for abutting the top wall at both ends along the X-axis direction.

[0012] The eighth technical solution is based on the seventh technical solution and is a preferred embodiment of the seventh technical solution, wherein a plurality of second reinforcing ribs extending along the Y-axis direction are arranged in the top cover along the X-axis direction, and the second reinforcing ribs are staggered with the first reinforcing ribs to form a grid structure.

[0013] The ninth technical solution is based on the eighth technical solution and is a preferred embodiment of the eighth technical solution, wherein a plurality of reinforcing protrusions extending along the X-axis direction are arranged at intervals along the Y-axis direction in the top cover, and the first reinforcing rib is embedded in the reinforcing protrusion and extends out of the reinforcing protrusion.

[0014] The tenth technical solution is based on the ninth technical solution and is a preferred embodiment of the ninth technical solution, wherein a connecting edge is provided on the periphery of the base, and the top cover is in the shape of an open box with a flange, and the flange is suitable for being locked to the connecting edge to form a accommodating cavity suitable for accommodating a battery assembly; a front wall and a rear wall are respectively provided at both ends of the top cover along the Y-axis direction, and a plurality of third reinforcing ribs are protruding from the rear wall and are arranged at intervals along the X-axis direction and extend along the Z-axis direction.

[0015] From the above description of the utility model and its specific embodiments, it can be seen that, compared with the prior art, the technical solution of the utility model and its related embodiments have the following beneficial effects due to the adoption of the following technical means:

[0016] In the first technical solution and related embodiments, since the battery assembly includes at least two battery modules arranged along the Y-axis direction, overall, the top cover has a longer length along the Y-axis direction, and the middle part of the top cover is prone to collapse; in the present technical solution, the support member is inserted into the insertion channel of the end plate and extends out of the end plate, and the support member at least partially corresponds to the middle part of the battery assembly, so after the top cover is fixed to the bottom support, the middle part of the top cover can be supported by the support member, thereby avoiding the collapse of the middle part of the top cover. The above-mentioned arrangement makes full use of the structure of the end plate itself, and only needs to add a support member on the basis of the original energy storage module to avoid the collapse of the middle part of the top cover. Therefore, the structure is simple and clever, and compared with other solutions, such as improving the material of the top cover, the cost is lower.

[0017] In the second technical solution and related embodiments, since the end of the top cover is locked with the bottom support, the end of the top cover is not easy to collapse, and each support member is inserted into the insertion channel of the end plate in the middle of the battery assembly, thereby reducing the unnecessary cost of setting support members in the insertion channel of the end plate at the end of the battery assembly. The provision of multiple support members ensures multi-point support in the middle of the top cover.

[0018] In the third technical solution and related embodiments, the elastic buckle is engaged with the engaging hole so that the supporting member is inserted into the inserting channel, which has a simple structure and is convenient for assembly and disassembly.

[0019] In the fourth technical solution and related embodiments, the support member is provided with an inserting portion and an elastic supporting portion fixed to each other. The elastic supporting portion is suitable for extending out of the inserting channel and supporting the top cover. The elastic supporting portion can provide a buffer for the top cover and avoid unbalanced support caused by inconsistent heights of the elastic supporting portions.

[0020] In the fifth technical solution and related embodiments, each supporting surface is located in the same plane, thereby ensuring the balance of multi-point support of each supporting member.

[0021] In the sixth technical solution and related embodiments, the provision of the first reinforcing rib increases the strength of the top cover and avoids deformation of the top cover.

[0022] In the seventh technical solution and related embodiments, abutment portions suitable for abutting the top wall are provided at both ends of the first reinforcing rib along the X-axis direction, so that the top cover forms a multi-point support structure in the Y-axis direction, further preventing the top cover from collapsing and deforming.

[0023] In the eighth technical solution and related embodiments, the provision of the second reinforcing rib further increases the strength of the top cover and simultaneously strengthens the strength of the first reinforcing rib, thereby ensuring that the abutment between the abutting portion and the top wall is stable and reliable, further providing a guarantee for the anti-deformation of the top cover.

[0024] In the ninth technical solution and related embodiments, the provision of the reinforcing protrusion further increases the strength of the top cover on the one hand, and makes the first reinforcing rib less likely to deform, bend or break on the other hand, thereby ensuring the stable abutment between the abutting portion and the top wall, thereby further providing a guarantee for the anti-deformation of the top cover.

[0025] In the tenth technical solution and related embodiments, the top cover is locked with the connecting edge by the flange, and the structure is simple and practical; the thick wall of the top cover is provided with a third reinforcing rib to strengthen the strength of the rear wall of the top cover, and the front wall of the top cover can be used to form a window, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 This is a schematic diagram of an energy storage module according to an embodiment of the utility model;

[0028] Figure 2 for Figure 1 Schematic diagram after hiding the top cover;

[0029] Figure 3 It is a schematic diagram of the end plate and the support member of the embodiment of the utility model;

[0030] Figure 4 for Figure 3 Rear view of

[0031] Figure 5 for Figure 4 Section view in AA direction;

[0032] Figure 6 It is a schematic diagram of the top cover of the embodiment of the utility model;

[0033] Figure 7 for Figure 1 A top view of

[0034] Figure 8 for Figure 7 Cross-sectional view in the BB direction.

[0035] Description of main reference numerals:

[0036] Base 10; connecting edge 11; battery module 20; end plate 21; plug-in channel 01; partition wall 22; snap-in hole 221; top wall 23; support member 30; plug-in portion 31; elastic snap 311; elastic support portion 32; support surface 321; top cover 40; upper wall 41; first reinforcing rib 411; abutment portion 4111; second reinforcing rib 412; reinforcing protrusion 413; front wall 42; rear wall 43; third reinforcing rib 431; flange 44. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are preferred embodiments of the utility model and should not be regarded as excluding other embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0038] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" etc. is to distinguish different objects rather than to describe a specific order.

[0039] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise explicitly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the specific protection scope of the utility model.

[0040] In the claims, specification and the above drawings of the utility model, unless otherwise clearly defined, if the term "fixed connection" or "fixed connection" is used, it should be understood in a broad sense, that is, any connection method without a displacement relationship and relative rotation relationship between the two, that is to say, including non-detachable fixed connection, detachable fixed connection, integrated connection and fixed connection through other devices or elements.

[0041] In the claims, specification and drawings of the present utility model, if the terms "include", "have" and their variations are used, they are intended to mean "including but not limited to".

[0042] In the claims and the specification except for the embodiments, the terms "X-axis direction", "Y-axis direction" and "Z-axis direction" only mean that the feature with one of the above directions is perpendicular to the feature with another direction, and do not require that they must be implemented according to the "X-axis direction", "Y-axis direction" and "Z-axis direction" described in the embodiments. In the embodiments, the X-axis direction is perpendicular to the Y-axis direction and the Z-axis direction. Among them, the X-axis direction can be divided into left and right, the Y-axis direction can be divided into front and back, and the Z-axis direction can be divided into top and bottom.

[0043] See also Figure 1-8 , Figure 1-8 An energy storage module is shown, comprising a base 10 , a battery assembly, a support 30 and a top cover 40 .

[0044] See also Figure 1-2 The base 10 is a box-shaped structure with an open top. A connecting edge 11 is provided on the periphery of the base 10. In this embodiment, the length direction of the base 10 is the Y-axis direction, and the width direction of the base 10 is the X-axis direction, so the base 10 extends along the Y-axis direction as a whole.

[0045] See also Figure 2 The battery assembly includes at least two battery modules 20 arranged on the base 10 along the Y-axis direction, and each battery module 20 is provided with end plates 21 at both ends along the Y-axis direction. Figure 3-5 A plurality of plug-in channels 01 extending along the Z-axis direction are arranged on the end plate 21 along the X-axis direction, wherein each end plate 21 is provided with a partition wall 22 , and the partition wall 22 is provided with a card hole 221 communicating with the plug-in channel 01 . Figure 2 In the embodiment, the battery assembly includes two battery modules 20 , but it should be understood that the number of battery modules 20 may be greater. In the present embodiment, each battery module 20 is provided with a top wall 23 facing away from the base 10 .

[0046] The support member 30 is suitable for being plugged into the plug-in channel 01 and extending out of the end plate 21, and at least part of it corresponds to the middle of the battery assembly; in this embodiment, the number of the support members 30 is at least two, and each support member 30 is plugged into the plug-in channel 01 of the end plate 21 in the middle of the battery assembly. Among them, the support member 30 is provided with a plug-in portion 31 and an elastic support portion 32 fixed to each other, the plug-in portion 31 is suitable for being plugged into the plug-in channel 01 and is provided with an elastic buckle 311 suitable for being snapped with the snap-in hole 221, and the elastic support portion 32 is suitable for extending out of the plug-in channel 01 and supporting the top cover 40. In the actual application of this embodiment, the plug-in portion 31 is made of plastic material, and the elastic support portion 32 is made of silicone material.

[0047] Figure 2-6 In the embodiment, a supporting surface 321 suitable for supporting the top cover 40 is provided on the top of the elastic supporting portion 32, and each supporting surface 321 is located in the same plane.

[0048] The top cover 40 is fixedly connected to the bottom bracket 10 to form a receiving cavity for accommodating the battery assembly, which is suitable for being supported by the support member 30. Figure 1 The top cover 40 is an open box-shaped body with a flange 44. The flange 44 is suitable for being locked to the connecting edge 11 to form a receiving cavity suitable for accommodating the battery assembly. The opening of the top cover 40 faces downward. Figure 6 The top of the top cover 40 forms an upper wall 41, and the two ends of the top cover 40 along the Y-axis direction are respectively provided with a front wall 42 and a rear wall 43, and the flange 44 is suitable for being locked on the connecting edge 11 to form a receiving cavity suitable for accommodating the battery assembly. The structure is simple and practical.

[0049] Still see Figure 6 A plurality of first reinforcing ribs 411 extending along the X-axis direction are arranged in the top cover 40 at intervals along the Y-axis direction. Abutment portions 4111 suitable for abutting against the top wall 23 are provided at both ends of the first reinforcing rib 411 along the X-axis direction. Figure 6 and Figure 8 In the figure, the first reinforcing rib 411 is a U-shaped structure with its opening downward. A plurality of second reinforcing ribs 412 extending along the Y-axis direction are arranged in the top cover 40 along the X-axis direction, and the second reinforcing ribs 412 and the first reinforcing ribs 411 are staggered to form a grid structure. A plurality of reinforcing protrusions 413 extending along the X-axis direction are arranged in the top cover 40 at intervals along the Y-axis direction, and the first reinforcing rib 411 is embedded in the reinforcing protrusion 413 and extends out of the reinforcing protrusion 413. The reinforcing protrusion 413 is formed by stamping the upper wall 41, and the length of the reinforcing protrusion 413 along the Y-axis direction is greater than the length of the first reinforcing rib 411 along the Y-axis direction, and the length of the reinforcing protrusion 413 along the Z-axis direction is less than the length of the first reinforcing rib 411 along the Z-axis direction, and the first reinforcing rib 411 and the second reinforcing rib 412 are both formed on the upper wall 41. A window is formed on the front wall 42 , and a plurality of third reinforcing ribs 431 are protruded from the rear wall 43 and are arranged at intervals along the X-axis direction and extend along the Z-axis direction. In actual applications, the third reinforcing ribs 431 are also formed by stamping.

[0050] In the present embodiment, since the battery assembly includes two battery modules 20 arranged along the Y-axis direction, overall, the top cover 40 has a longer length along the Y-axis direction, and the middle part of the top cover 40 is prone to collapse; in the present embodiment, the support member 30 is inserted into the insertion channel 01 of the end plate 21 and extends out of the end plate 21, and the support member 30 at least partially corresponds to the middle part of the battery assembly, so after the top cover 40 is fixed to the bottom bracket 10, the middle part of the top cover 40 can be supported by the support member 30, thereby avoiding the collapse of the middle part of the top cover 40. The above-mentioned arrangement makes full use of the structure of the end plate 21 itself, and it is only necessary to add the support member 30 on the basis of the original energy storage module to avoid the collapse of the middle part of the top cover 40. Therefore, the structure is simple and clever, and compared with other solutions, such as improving the material of the top cover 40, the cost is lower.

[0051] In the present embodiment, since the end of the top cover 40 is locked with the bottom support 10, the end of the top cover 40 is not easy to collapse, and each support member 30 is inserted into the insertion channel 01 of the end plate 21 in the middle of the battery assembly, thereby reducing the unnecessary cost of setting the support member 30 in the insertion channel 01 of the end plate 21 at the end of the battery assembly. The setting of multiple support members 30 ensures multi-point support in the middle of the top cover 40.

[0052] In this embodiment, the support member 30 is provided with a plug-in portion 31 and an elastic support portion 32 fixed to each other. The elastic support portion 32 is suitable for extending out of the plug-in channel 01 and supporting the top cover 40. The elastic support portion 32 can provide a buffer for the top cover 40 and can also avoid the unbalanced support caused by the height inconsistency of each elastic support portion 32. The elastic buckle 311 is engaged with the engaging hole 221 so that the support member 30 is plugged into the plug-in channel 01. The structure is simple and the assembly and disassembly are convenient. The supporting surfaces 321 are located in the same plane, which ensures the balance of the multi-point support of each support member 30.

[0053] In this embodiment, the provision of the first reinforcing rib 411 increases the strength of the top cover 40 and prevents the top cover 40 from being deformed. The first reinforcing rib 411 is provided with abutting portions 4111 suitable for abutting the top wall 23 at both ends along the X-axis direction, so that the top cover 40 forms a multi-point support structure in the Y-axis direction, further preventing the top cover 40 from collapsing and deforming. The provision of the second reinforcing rib 412 further increases the strength of the top cover 40, and simultaneously strengthens the strength of the first reinforcing rib 411, thereby ensuring that the abutting portion 4111 is in stable and reliable contact with the top wall 23, further providing a guarantee for the anti-deformation of the top cover 40. The provision of the reinforcing protrusion 413, on the one hand, further increases the strength of the top cover 40, and on the other hand, makes the first reinforcing rib 411 less likely to be deformed, bent or broken, thereby ensuring that the abutting portion 4111 is in stable contact with the top wall 23, further providing a guarantee for the anti-deformation of the top cover 40. The thick wall of the top cover 40 is provided with a third reinforcing rib 431 to strengthen the strength of the rear wall 43 of the top cover 40 , and the front wall 42 of the top cover 40 can be used to form a window or the like.

[0054] The description of the above specification and embodiments is used to explain the protection scope of the utility model, but does not constitute a limitation on the protection scope of the utility model. Through the enlightenment of the utility model or the above embodiments, ordinary technicians in this field can obtain modifications, equivalent replacements or other improvements to the embodiments of the utility model or part of the technical features thereof through logical analysis, reasoning or limited experiments, which should be included in the protection scope of the utility model.

Claims

1. An energy storage module, characterized in that: include A bottom bracket (10) extending along the Y-axis direction; A battery assembly, comprising at least two battery modules (20) arranged on a base (10) along the Y-axis direction, each battery module (20) being provided with end plates (21) at both ends along the Y-axis direction, and the end plates (21) being provided with a plurality of plug-in channels (01) extending along the Z-axis direction along the X-axis direction; A support member (30) adapted to be inserted into the insertion channel (01) and extending out of the end plate (21), wherein at least a portion of the support member corresponds to the middle portion of the battery assembly; and A top cover (40) is fixedly connected to the bottom bracket (10) to form a receiving cavity for accommodating a battery assembly, and is suitable for being supported by the support member (30).

2. An energy storage module as claimed in claim 1, characterized in that: The number of the support members (30) is at least two, and each support member (30) is plugged into a plug-in channel (01) of an end plate (21) in the middle of the battery assembly.

3. An energy storage module as claimed in claim 2, characterized in that: The end plate (21) of each battery module (20) is provided with a partition wall (22), the partition wall (22) is provided with a snap-in hole (221) communicating with the plug-in channel (01), and the support member (30) is provided with an elastic snap buckle (311) suitable for snapping with the snap-in hole (221).

4. An energy storage module as claimed in claim 3, characterized in that: The support member (30) is provided with an inserting portion (31) and an elastic supporting portion (32) which are fixed to each other, the inserting portion (31) is suitable for being inserted into the inserting channel (01) and is provided with the elastic buckle (311), and the elastic supporting portion (32) is suitable for extending out of the inserting channel (01) and supporting the top cover (40).

5. An energy storage module as claimed in claim 4, characterized in that: The elastic support portion (32) is provided with a support surface (321) suitable for supporting the top cover (40), and each support surface (321) is located in the same plane.

6. An energy storage module according to any one of claims 1 to 5, characterized in that: A plurality of first reinforcing ribs (411) extending along the X-axis direction are arranged in the top cover (40) at intervals along the Y-axis direction.

7. An energy storage module as claimed in claim 6, characterized in that: The battery module (20) is provided with a top wall (23) facing away from the base (10); and the first reinforcing rib (411) is provided with abutment portions (4111) suitable for abutting the top wall (23) at both ends along the X-axis direction.

8. An energy storage module as claimed in claim 7, characterized in that: A plurality of second reinforcing ribs (412) extending along the Y-axis direction are also arranged in the top cover (40) along the X-axis direction, and the second reinforcing ribs (412) and the first reinforcing ribs (411) are staggered to form a grid structure.

9. An energy storage module as claimed in claim 8, characterized in that: A plurality of reinforcing protrusions (413) extending along the X-axis direction are also arranged in intervals along the Y-axis direction in the top cover (40), and the first reinforcing ribs (411) are embedded in the reinforcing protrusions (413) and extend out of the reinforcing protrusions (413).

10. An energy storage module according to claim 9, characterized in that: The base (10) is provided with a connecting edge (11) at its periphery; the top cover (40) is in the shape of an open box having a flange (44); the flange (44) is suitable for being locked on the connecting edge (11) to form a receiving cavity suitable for accommodating a battery assembly; the top cover (40) is provided with a front wall (42) and a rear wall (43) at both ends along the Y-axis direction, respectively; a plurality of third reinforcing ribs (431) protruding from the rear wall (43) are arranged at intervals along the X-axis direction and extend along the Z-axis direction.