Automatic shaping device for bean stuffing

By designing an automatic bean filling shaping device including a telescopic cylinder and an adjusting plate, the problem of irregular shape and inability to flexibly adjust the height of the bean filling after filling is solved, achieving efficient shaping and flexible height adjustment, and improving the efficiency of the bean filling. Integral quality.

CN222367026UActive Publication Date: 2025-01-21JINING DOUHE FOOD CO LTD
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Patent Information

Application Number
CN202420356284.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-01-21
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

After filling the existing bean filling machine, the bean filling is irregular in shape in the packaging bag, resulting in uneven surfaces of the filling bag, and the height of the conveyor belt cannot be adjusted quickly, so the height of the bean filling cannot be flexibly adjusted.

Method used

An automatic bean filling shaping device is designed, which uses a combination of a telescopic cylinder and an adjusting plate. The connecting plate pushes the adjusting plate downwards to smooth out the uneven spots on the surface of the bean filling, and by adjusting the screw rod and universal ball mechanism, Adjust the level and lifting movement of the adjusting plate to flexibly adjust the height of the bean filling.

Benefits of technology

It effectively smoothes the irregular shapes on the surface of bean paste, improves the shaping effect of bean paste, and adapts to different processing needs through flexible adjustment devices, improving the shaping quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of food processing, and particularly relates to an automatic bean stuffing shaping device which comprises a conveying belt, a portal frame is welded to the middle of the conveying belt and stretches across the conveying belt, a telescopic air cylinder is installed in the middle of the portal frame, and the end of a piston rod of the telescopic air cylinder is connected with a connecting plate. An adjusting plate is movably connected to the lower portion of the connecting plate, threaded holes are formed in the corners of the connecting plate in a penetrating mode, adjusting lead screws are connected to inner cavities of the threaded holes in a threaded mode, and universal balls are integrally formed at the bottoms of the adjusting lead screws; a telescopic air cylinder pushes an adjusting plate to press down through a connecting plate, bean stuffing can be pressed down through the adjusting plate, uneven positions of the surface of the bean stuffing can be leveled, an adjusting lead screw pushes the adjusting plate to move under the action of surface threads, the levelness of the adjusting plate can be adjusted, the adjusting plate is flexibly adjusted, and the adjusting plate can be conveniently adjusted. The shaping effect on the bean stuffing can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to an automatic bean filling shaping device. Background Art

[0002] Bean fillings are divided into water-based bean fillings and oily bean fillings. Common bean fillings include red beans, mung beans, white beans, etc. They have considerable edible value and are widely used in baking, cold drinks, quick freezing, etc. After production, bean fillings need to be filled into packaging bags through filling equipment.

[0003] The existing bean filling machine fills the bean filling into the packaging bag for storage. After filling, the bean filling is irregularly shaped in the filling bag, resulting in an uneven surface of the filling bag, which is not conducive to the continued packaging of the filled bean filling in the next process. In addition, during the shaping process, the height of the conveyor belt cannot be adjusted quickly, so that the height of the bean filling cannot be flexibly adjusted according to processing requirements during use. In order to solve the above problems, an automatic bean filling shaping device is proposed in the present application. Utility Model Content

[0004] (I) Purpose of the utility model

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes an automatic bean filling shaping device, in which the telescopic cylinder will push the adjusting plate downward through the connecting plate, and the bean filling can be pressed downward by the adjusting plate, so that the uneven surfaces of the bean filling can be leveled, and the adjusting screw will push the adjusting plate to move under the action of the surface thread, so that the horizontality of the adjusting plate can be adjusted, and the shaping effect of the bean filling can be improved by flexibly adjusting the adjusting plate, so as to solve the problems raised in the background technology.

[0006] (II) Technical solution

[0007] In order to solve the above technical problems, the utility model provides an automatic bean filling shaping device, comprising a conveyor belt, a gantry frame is welded in the middle of the conveyor belt, and the gantry frame spans the conveyor belt;

[0008] A telescopic cylinder is installed in the middle of the gantry, the end of the piston rod of the telescopic cylinder is connected to a connecting plate, and an adjusting plate is movably connected below the connecting plate;

[0009] The corners of the connecting plate are penetrated with threaded holes, the inner cavity of the threaded hole is threadedly connected with an adjusting screw rod, and the bottom of the adjusting screw rod is integrally formed with a universal ball, and the universal ball is rotatably connected to the surface of the adjusting plate;

[0010] An infrared induction sensor is installed at the connection between the conveyor belt surface and the gantry.

[0011] Preferably, a first locking nut is threadedly connected to the adjusting screw rod, and the first locking nut is located on the upper surface of the connecting plate.

[0012] Preferably, a second locking nut is threadedly connected to the adjusting screw rod, and two groups of the second locking nuts are provided, and the upper group of the second locking nuts abuts against the lower surface of the connecting plate.

[0013] Preferably, a plurality of sets of fixing frames are equidistantly welded on the surface of the adjustment plate, a guide rod is inserted through the inner cavity of the fixing frame, and both ends of the guide rod are located on the side wall surface of the gantry.

[0014] Preferably, guide shaft cylinders are rotatably provided at both ends of the guide rod, and the guide shaft cylinders abut against the surface of the gantry.

[0015] Preferably, an air inlet connector is provided on the side wall surface of the telescopic cylinder, and an air outlet connector is provided below the air inlet connector.

[0016] Preferably, a mounting groove is provided on the top surface of the telescopic cylinder, the mounting groove is plugged into the gantry, and a fixed pressure plate is installed on the bottom surface of the mounting groove by bolts.

[0017] The above technical solution of the utility model has the following beneficial technical effects:

[0018] 1. In the utility model, the telescopic cylinder pushes the adjusting plate downward through the connecting plate, and the bean filling can be pressed downward through the adjusting plate, so that the uneven surface of the bean filling can be leveled. The adjusting screw pushes the adjusting plate to move under the action of the surface thread, and the horizontality of the adjusting plate can be adjusted. By flexibly adjusting the adjusting plate, the shaping effect of the bean filling can be improved.

[0019] 2. In the utility model, when the adjusting plate is lifted, the guide shaft tubes at both ends of the guide rod move along the surface of the gantry, which can guide the lifting of the adjusting plate, thereby improving the lifting accuracy of the adjusting plate and improving the shaping quality of the bean filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of an automatic bean filling shaping device of the utility model;

[0021] Figure 2 This is a schematic cross-sectional structure diagram of an automatic bean filling shaping device of the utility model;

[0022] Figure 3 This is a front view structural schematic diagram of an automatic bean filling shaping device of the utility model;

[0023] Figure 4 The utility model is a schematic diagram of the exploded structure of the telescopic cylinder installation of the automatic bean filling shaping device.

[0024] Reference numerals:

[0025] 1. Conveyor belt; 2. Gantry; 3. Telescopic cylinder; 4. Connecting plate; 5. Adjusting screw; 6. Universal ball; 7. First locking nut; 8. Second locking nut; 9. Guide rod; 10. Guide shaft cylinder; 11. Adjusting plate; 12. Mounting slot; 13. Fixed pressure plate; 14. Infrared sensor. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0027] like Figure 1-4 As shown, the utility model provides an automatic bean filling shaping device, comprising a conveyor belt 1, a gantry 2 is welded in the middle of the conveyor belt 1, and the gantry 2 spans the conveyor belt 1;

[0028] A telescopic cylinder 3 is installed in the middle of the gantry 2, and a connecting plate 4 is connected to the end of the piston rod of the telescopic cylinder 3, and an adjusting plate 11 is movably connected below the connecting plate 4;

[0029] The corners of the connecting plate 4 are penetrated with threaded holes, the inner cavity of the threaded hole is threadedly connected with an adjusting screw 5, and the bottom of the adjusting screw 5 is integrally formed with a universal ball 6, and the universal ball 6 is rotatably connected to the surface of the adjusting plate 11;

[0030] An infrared sensing sensor 14 is installed at the connection between the surface of the conveyor belt 1 and the gantry 2, and a first locking nut 7 is threadedly connected to the adjusting screw rod 5, and the first locking nut 7 is located on the upper surface of the connecting plate 4. A second locking nut 8 is threadedly connected to the adjusting screw rod 5, and the second locking nut 8 is provided in two groups, and the upper group of the second locking nuts 8 abuts against the lower surface of the connecting plate 4.

[0031] It should be noted that the bean filling is intermittently conveyed by the conveyor belt 1, and the bean filling stops below the adjustment plate 11. The infrared ray is emitted by the infrared sensing sensor 14. When the height of the bean filling is higher than the infrared ray, the bean filling will block the infrared ray. The telescopic cylinder 3 will push the adjustment plate 11 downward through the connecting plate 4. The bean filling can be pressed downward by the adjusting plate 11, and the uneven surface of the bean filling can be leveled. The adjustment plate 11 and the connecting plate 4 are connected by an adjusting screw rod 5. The bottom of the adjusting screw rod 5 can swing and rotate relative to the adjustment plate 11 through a universal ball 6. By rotating the adjusting screw rod 5, the adjusting screw rod 5 will push the adjustment plate 11 to move under the action of the surface thread, and the horizontality of the adjustment plate 11 can be adjusted. After adjustment, the first locking nut 7 and the second locking nut 8 are rotated, and the first locking nut 7 and the second locking nut 8 are respectively abutted against the upper surface and the lower surface of the connecting plate 4, so that the adjustment plate 11 can be quickly locked. By flexibly adjusting the adjustment plate 11, the shaping effect of the bean filling can be improved.

[0032] In this embodiment, if Figure 1 and Figure 4 As shown, several groups of fixing frames are equidistantly welded on the surface of the adjustment plate 11, and a guide rod 9 is inserted into the inner cavity of the fixing frame. Both ends of the guide rod 9 are located on the side wall surface of the gantry 2, and both ends of the guide rod 9 are rotatably provided with a guide shaft cylinder 10, which abuts against the surface of the gantry 2.

[0033] It should be noted that when the adjustment plate 11 is lifted, the guide shaft cylinders 10 at both ends of the guide rod 9 move along the surface of the gantry 2, which can guide the lifting of the adjustment plate 11 to improve the lifting accuracy of the adjustment plate 11.

[0034] In this embodiment, if Figure 1 As shown, an air inlet connector is provided on the side wall surface of the telescopic cylinder 3, and an air outlet connector is provided below the air inlet connector.

[0035] It should be noted that the telescopic cylinder 3 is connected to the air source via an air inlet connector and an air outlet connector.

[0036] In this embodiment, if Figure 4 As shown, a mounting groove 12 is provided on the top surface of the telescopic cylinder 3 , the mounting groove 12 is plugged into the gantry 2 , and a fixed pressing plate 13 is installed on the bottom surface of the mounting groove 12 by bolts.

[0037] It should be noted that the top of the telescopic cylinder 3 is plugged into the gantry 2 through the mounting groove 12 and fixed by a fixing plate 13 in combination with fixing bolts, so that the telescopic cylinder 3 can be easily disassembled to achieve rapid maintenance of the entire structure.

[0038] The working principle and use process of the utility model are as follows: the bean filling is filled in a filling bag and intermittently conveyed by a conveyor belt 1. The bean filling stops below an adjusting plate 11 and infrared rays are emitted by an infrared sensing sensor 14. When the height of the bean filling is higher than the infrared rays, the bean filling will block the infrared rays. The telescopic cylinder 3 will push the adjusting plate 11 downward through the connecting plate 4. The bean filling can be pressed downward by the adjusting plate 11, and the uneven surface of the bean filling can be leveled. The adjusting plate 11 is connected to the connecting plate 4 by an adjusting screw rod 5. The bottom of the adjusting screw rod 5 can swing and rotate relative to the adjusting plate 11 through a universal ball 6. By rotating the adjusting screw rod 5, the adjusting screw rod 5 will push the adjusting plate 11 to move under the action of the surface thread, and the horizontality of the adjusting plate 11 can be adjusted. After adjustment, the first locking nut 7 and the second locking nut are rotated. 8. The first locking nut 7 and the second locking nut 8 are respectively abutted against the upper surface and the lower surface of the connecting plate 4, and the adjusting plate 11 can be quickly locked. By flexibly adjusting the adjusting plate 11, the shaping effect of the bean filling can be improved. The air source and power supply of the telescopic cylinder 3 are connected to the filling machine. The control device of the filling machine can control the telescopic cylinder 3 to adjust the shaping height and speed of the bean filling. The top of the telescopic cylinder 3 is plugged into the gantry 2 through the mounting groove 12, and is fixed by the fixing plate 13 and the fixing bolt. The telescopic cylinder 3 can be conveniently disassembled to achieve rapid maintenance of the shaping structure. When the adjusting plate 11 is lifted, the guide shaft tubes 10 at both ends of the guide rod 9 move along the surface of the gantry 2, which can guide the lifting of the adjusting plate 11 to improve the lifting and lowering movement accuracy of the adjusting plate 11.

[0039] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims or the equivalent forms of such scope and boundaries.

Claims

1. A bean paste automatic shaping device, comprising a conveyor belt (1), characterized in that: A gantry (2) is welded in the middle of the conveyor belt (1), and the gantry (2) spans across the conveyor belt (1); A telescopic cylinder (3) is installed in the middle of the gantry (2); the end of the piston rod of the telescopic cylinder (3) is connected to a connecting plate (4); and an adjusting plate (11) is movably connected below the connecting plate (4); The corners of the connecting plate (4) are all penetrated with threaded holes, the inner cavity of the threaded hole is threadedly connected with an adjusting screw rod (5), the bottom of the adjusting screw rod (5) is integrally formed with a universal ball (6), and the universal ball (6) is rotatably connected to the surface of the adjusting plate (11); An infrared induction sensor (14) is installed at the connection between the surface of the conveyor belt (1) and the gantry (2).

2. The automatic bean paste shaping device according to claim 1, characterized in that: The adjusting screw rod (5) is threadedly connected with a first locking nut (7), and the first locking nut (7) is located on the upper surface of the connecting plate (4).

3. The automatic bean filling shaping device according to claim 2, characterized in that: The adjusting screw rod (5) is threadedly connected with a second locking nut (8), and the second locking nut (8) is provided in two groups, and the upper group of the second locking nuts (8) abuts against the lower surface of the connecting plate (4).

4. The automatic bean paste shaping device according to claim 1, characterized in that: A plurality of groups of fixing frames are welded at equal intervals on the surface of the adjustment plate (11), and a guide rod (9) is inserted through the inner cavity of the fixing frame. Both ends of the guide rod (9) are located on the side wall surface of the gantry (2).

5. The automatic bean filling shaping device according to claim 4, characterized in that: Both ends of the guide rod (9) are rotatably provided with guide shaft cylinders (10), and the guide shaft cylinders (10) abut against the surface of the gantry (2).

6. The automatic bean filling shaping device according to claim 5, characterized in that: An air inlet connector is provided on the side wall surface of the telescopic cylinder (3), and an air outlet connector is provided below the air inlet connector.

7. The automatic bean paste shaping device according to claim 4, characterized in that: The top surface of the telescopic cylinder (3) is provided with a mounting groove (12), the mounting groove (12) is plugged into the gantry (2), and a fixed pressing plate (13) is mounted on the bottom surface of the mounting groove (12) via bolts.