Working position apparatus for calipers production and assembly automatic production line

Through the design of caliper production and assembly automated production line station equipment, the problems of inconvenient fixing and rapid drying of calipers were solved, stable fixing and rapid drying were achieved, and production efficiency was improved.

CN222369435UActive Publication Date: 2025-01-21NANTONG SAIJIAYI PRECISION TECH CO LTD
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Patent Information

Application Number
CN202421128603.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-21
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the automated production of existing brake calipers, the calipers are inconvenient to fix and easily deviate, which affects the use; it is difficult to dry quickly after processing, and static drying wastes time, affects production efficiency.

Method used

An automated production line station equipment for caliper production and assembly is designed, including a workbench, a conveyor, a splint, a drying box and an infrared heater. The caliper body is fixed with a plywood, the conveyor and infrared heater are used to achieve rapid drying, and the cooling fan is used to cool down and remove odor.

Benefits of technology

It achieves stable fixation and rapid drying of calipers, improves production efficiency, reduces production time, and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of brake calipers, and discloses a calipers production and assembly automation production line working position apparatus which comprises a workbench and a calipers body, a conveying device is arranged in the workbench, the calipers body is placed above the conveying device, clamping plates are arranged on the front side and the rear side of the right portion of the top of the workbench respectively, and clamping plates are arranged on the clamping plates. A drying box is arranged in the middle of the top of the workbench, an infrared heater is arranged in the drying box, a caliper body is clamped and painted through two clamping plates, then the caliper body is moved to the position below the drying box, the caliper body is dried through the infrared heater, and the production efficiency is improved; the baffles are clamped into the clamping grooves, excessive heat is prevented from running out, the drying effect is improved, after drying, the caliper body is moved rightwards, the caliper body is stopped when passing through the heat dissipation box, a heat dissipation fan is started through a switch, rapid cooling and heat dissipation can be achieved, meanwhile, odor on the surface of the caliper body is removed, and convenience is brought to follow-up treatment work.
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Description

Technical Field

[0001] The utility model belongs to the technical field of brake calipers, and in particular relates to a workstation tool for a caliper production and assembly automated production line. Background Art

[0002] Brake calipers are caliper-type devices that have the function of slowing down, stopping or keeping a moving wheel stopped, and are generally only used in disc brake systems.

[0003] The brake caliper is a key component in the car's braking system. It uses high-pressure brake fluid to push the piston inside the caliper, pressing the brake shoe against the brake disc, thereby producing a braking effect. This device is usually made of metal and is sturdy and durable. It has a pair or more pistons inside that can apply force outward under the action of brake fluid pressure to press the brake pads in the brake against the brake disc, thereby braking the car. The brake caliper is like a strong arm that can quickly and accurately apply force to ensure that the vehicle can stop safely.

[0004] At present, there are still some defects in the existing automated production of brake calipers. It is often inconvenient to fix the calipers. The calipers are easily offset during the production and assembly process, which affects the subsequent use. Moreover, it is not convenient to dry quickly after processing. Static drying will waste a lot of time and affect production efficiency. For this reason, we propose automated production line workstations for caliper production and assembly. Utility Model Content

[0005] The purpose of the utility model is to provide an automated production line workstation for the production and assembly of calipers, so as to solve the problems raised in the above-mentioned background technology, that is, it is inconvenient to fix the caliper, the caliper is easily offset during the production and assembly process, thereby affecting the subsequent use, and it is not convenient to dry it quickly after processing, and static drying will waste a lot of time, affecting production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a workstation tool for the automated production line of calipers for production and assembly, comprising a workbench and a caliper body, a conveying device being provided inside the workbench, the conveying device being fixedly connected inside the workbench, the caliper body being placed above the conveying device, a splint being provided on both the front and rear sides of the right side of the top of the workbench, the splint being located on the front and rear sides of the caliper body, a drying box being provided in the middle of the top of the workbench, an infrared heater being provided inside the drying box.

[0007] Preferably, a fixing plate is fixedly connected to both the front and rear sides of the right side of the top of the workbench, an electric push rod is provided on the opposite side of the fixing plate, a clamping plate is provided at the output end of the electric push rod, and an anti-slip protrusion is provided on the surface of the clamping plate.

[0008] Preferably, two card slots are provided on both the front and rear sides of the drying box, baffles are provided inside the card slots, and the baffles are clamped inside the card slots.

[0009] Preferably, a heat sink is fixedly connected to the left side of the top of the workbench, and the heat sink is provided with through holes at the front, back, left and right sides.

[0010] Preferably, a cooling fan is provided inside the rear through hole, a switch is provided on the left side of the cooling fan, and the switch is electrically connected to the cooling fan.

[0011] Preferably, a collection area is fixedly connected to the left side of the workbench, a collection box is provided inside the collection area, and the collection box is slidably connected inside the collection area.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Place the caliper body on the conveyor, and then clamp the caliper body with two clamps. After clamping, assemble and paint. After painting, loosen the clamps, start the conveyor to move the caliper body to the left. When it moves to the bottom of the drying box, stop, start the infrared heater to dry the caliper body, let the paint on its surface dry quickly, and move it to the right after drying to improve production efficiency.

[0014] 2. By inserting the baffle card into the card slot, excessive heat is prevented from escaping and the drying effect is improved. After drying, move the caliper body to the right and stop when passing the heat sink. Start the cooling fan through the switch. It can quickly cool down and dissipate heat while removing the odor on the surface of the caliper body, which brings convenience to subsequent processing work. After production is completed, the caliper body falls into the collection box in the collection area through the conveyor device, which brings convenience to the collection of the caliper body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a front view structural schematic diagram of the utility model;

[0017] Figure 3 It is a rear view structural schematic diagram of the utility model.

[0018] In the figure: 1. workbench; 2. caliper body; 3. clamping plate; 4. drying box; 5. infrared heater; 6. fixing plate; 7. electric push rod; 8. anti-slip protrusion; 9. slot; 10. baffle; 11. heat sink; 12. through hole; 13. cooling fan; 14. switch; 15. collection area; 16. collection box; 17. conveying device. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 The utility model provides a technical solution for a workstation tool for an automated production line for calipers production and assembly: it includes a workbench 1 and a caliper body 2, a conveying device 17 is provided inside the workbench 1, the conveying device 17 is fixedly connected inside the workbench 1, the caliper body 2 is placed above the conveying device 17, a clamping plate 3 is provided on both sides of the front and rear of the right top of the workbench 1, the clamping plate 3 is located on both sides of the front and rear of the caliper body 2, a drying box 4 is provided in the middle of the top of the workbench 1, and an infrared heater 5 is provided inside the drying box 4.

[0021] Specifically, a fixing plate 6 is fixedly connected to both the front and rear sides of the top right of the workbench 1, an electric push rod 7 is provided on the opposite side of the fixing plate 6, a clamping plate 3 is provided at the output end of the electric push rod 7, and an anti-slip protrusion 8 is provided on the surface of the clamping plate 3.

[0022] Specifically, two slots 9 are provided at both the front and rear sides of the drying box 4 , and baffles 10 are provided inside the slots 9 , and the baffles 10 are clamped inside the slots 9 .

[0023] Specifically, a heat sink 11 is fixedly connected to the left side of the top of the workbench 1 , and the heat sink 11 is provided with through holes 12 at the front, back, left and right sides.

[0024] Specifically, a cooling fan 13 is disposed inside the rear through hole 12 , a switch 14 is disposed on the left side of the cooling fan 13 , and the switch 14 is electrically connected to the cooling fan 13 .

[0025] Specifically, a collecting area 15 is fixedly connected to the left side of the workbench 1 , a collecting box 16 is arranged inside the collecting area 15 , and the collecting box 16 is slidably connected inside the collecting area 15 .

[0026] In this embodiment, when the caliper body 2 is produced and assembled, the caliper body 2 is placed on the conveying device 17, and then the caliper body 2 is clamped by two clamps 3. After clamping, assembly and painting operations are performed. After painting, the clamps 3 are loosened, and the conveying device 17 is started to move the caliper body 2 to the left. When it moves to the bottom of the drying box 4, it stops, and the caliper body 2 is dried by starting the infrared heater 5 to allow the paint on its surface to dry quickly. After drying, it moves to the right to improve production efficiency.

[0027] By starting the electric push rod 7 to move the clamp toward the caliper body 2 and clamp it, it is convenient to fix the caliper body 2. When drying, the baffle 10 is inserted into the card slot 9 to prevent excessive heat from escaping and improve the drying effect. After drying, the caliper body 2 is moved to the right and stops when passing the heat sink 11. The cooling fan 13 is started by the switch 14. It can quickly cool down and dissipate heat while removing the odor on the surface of the caliper body 2, which facilitates the subsequent processing work. After the production is completed, the caliper body 2 falls into the collection box 16 of the collection area 15 through the conveying device 17, which facilitates the collection of the caliper body 2.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A workstation apparatus for an automated production line for producing and assembling a caliper, comprising a workbench (1) and a caliper body (2), characterized in that: A conveying device (17) is provided inside the workbench (1), and the conveying device (17) is fixedly connected inside the workbench (1). A caliper body (2) is placed above the conveying device (17). A clamping plate (3) is provided on both the front and rear sides of the right side of the top of the workbench (1), and the clamping plate (3) is located on the front and rear sides of the caliper body (2). A drying box (4) is provided in the middle of the top of the workbench (1), and an infrared heater (5) is provided inside the drying box (4).

2. The caliper production and assembly automation production line workstation apparatus according to claim 1, characterized in that: A fixing plate (6) is fixedly connected to both the front and rear sides of the right top of the workbench (1), an electric push rod (7) is provided on the opposite side of the fixing plate (6), a clamping plate (3) is provided at the output end of the electric push rod (7), and an anti-slip protrusion (8) is provided on the surface of the clamping plate (3).

3. The caliper production and assembly automation production line workstation apparatus according to claim 1, characterized in that: Two card slots (9) are provided on both the front and rear sides of the drying box (4), and baffles (10) are provided inside the card slots (9), and the baffles (10) are clamped inside the card slots (9).

4. The caliper production and assembly automation production line workstation apparatus according to claim 1, characterized in that: A heat dissipation box (11) is fixedly connected to the left side of the top of the workbench (1), and the heat dissipation box (11) is provided with through holes (12) at the front, back, left and right sides.

5. The caliper production and assembly automation production line workstation apparatus according to claim 4, characterized in that: A cooling fan (13) is arranged inside the rear through hole (12), a switch (14) is arranged on the left side of the cooling fan (13), and the switch (14) is electrically connected to the cooling fan (13).

6. The caliper production and assembly automation production line workstation apparatus according to claim 1, characterized in that: A collection area (15) is fixedly connected to the left side of the workbench (1), a collection box (16) is provided inside the collection area (15), and the collection box (16) is slidably connected inside the collection area (15).