Separating device for citrus cyst processing
By designing a separation device for citrus cyst processing, including a coarse screening area, a turning spray area and a backwash area, and using a circulating conveying component and a spray pipe group, the problem of separation of impurities and capsule coatings in the traditional separation process is solved. Completely eliminates the problem of mesh clogging, achieving efficient separation effects and long-term stable operation of the equipment.
Patent Information
- Application Number
- CN202420857744.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the processing and separation of traditional citrus cyst cells, impurities and cysts are not separated thoroughly, and the vibrating screening machine is prone to mesh blockage, affecting the subsequent separation effect.
A separation device including a coarse screen area, a turning spray area and a backwash area is designed. Through the cyclic movement of the conveying assembly and the spray pipe group, the effective separation of citrus cysts and the cleaning of the mesh are achieved.
Effectively removes impurities and capsule coatings in citrus cysts, prevents mesh clogging, prolongs equipment operation cycle, and improves separation effect.
Smart Images

Figure CN222369539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to cyst processing, and in particular to a separation device used for citrus cyst processing. Background Art
[0002] Citrus cysts are mainly made from citrus and are produced through processes such as peeling, blanching, and separation. They are in the form of sand cysts with full particles and can be used as raw materials for juice, pulp, fruit-based beverages, jelly, etc., as ingredients for water, ice, milk, etc. in the catering industry, and can also be used in the production of citrus jam products. The traditional processing and separation process of citrus cysts is achieved by unilateral impact with high-pressure water. The impurities and cyst coatings contained in the citrus cysts are not completely separated. In addition, the cyst coatings, fruit particles, or impurities are likely to clog the mesh during the operation of the vibrating screening machine, affecting the subsequent separation effect. Therefore, it is necessary to provide a separation device for citrus cyst processing to solve the above technical problems. Utility Model Content
[0003] The purpose of the utility model is to provide a separation device for citrus cyst processing to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model solves the above-mentioned technical problems as follows: a separation device for processing citrus cysts, comprising a separation frame, a coarse screening area, a turning over spraying area and a backwashing area are arranged between the two sides of the separation frame, a circulating feeding component is connected between the coarse screening area, the turning over spraying area and the backwashing area, and a discharge hopper is arranged between the turning over spraying area and the backwashing area.
[0005] As a further solution of the utility model, the feeding assembly includes a first conveying roller, a second conveying roller, a third conveying roller, a fourth conveying roller, a fifth conveying roller, and a sixth conveying roller arranged in sequence, a feeding net transmission-connected between the above-mentioned conveying rollers, and a driving motor fixed on one side of the separation frame, the output end of the driving motor is fixedly connected to the sixth conveying roller, and the feeding net is in an "S" shape and passes through the third conveying roller and the fourth conveying roller.
[0006] As a further solution of the utility model, the wrap angle of the material conveying net at the fifth conveying roller is an obtuse angle, and a discharge hopper for gathering materials is obliquely arranged below the fifth conveying roller.
[0007] As a further solution of the utility model, the material conveying net between the first conveying roller and the second conveying roller is arranged obliquely in the coarse screening area.
[0008] As a further solution of the utility model, the material conveying net between the second conveying roller and the fifth conveying roller is located in the turning over spraying area.
[0009] As a further solution of the utility model, the material conveying net between the fifth conveying roller and the sixth conveying roller is arranged obliquely in the backwashing area.
[0010] As a further solution of the utility model, a first waste trough is arranged in the coarse screening area, and the first waste trough is arranged obliquely below the material conveying net, and the lowest end thereof passes through the separation frame.
[0011] As a further solution of the utility model, a first spray pipe group, a second spray pipe group and a second waste trough are arranged in the flip-over spray area, the first spray pipe group and the second spray pipe group are both located above the feed net, and the two are respectively located on the front and rear sides of the "S"-shaped bend of the feed net, the second waste trough is located below the feed net, a discharge pipe is fixedly embedded on one side of the second waste trough, and a valve is installed on the discharge pipe.
[0012] As a further solution of the utility model, a material collection trough, a third waste trough and a third spray pipe group are arranged in the backwash area, and the material collection trough and the third waste trough are both arranged at an angle, wherein the lowest end of the material collection trough is located above the upper part of the third waste trough, and the lowest end of the third waste trough is arranged through a separation frame, and the third spray pipe group and the third waste trough are respectively located on the upper and lower sides of the conveying network.
[0013] As a further solution of the utility model, a protective cover is hinged on one side of the top of the separation frame, and a handrail is fixed on the upper side of one end of the protective cover away from the hinge.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. Through the setting of the coarse screening area and the first spray pipe group, the citrus cysts are transported to the lowest end of the coarse screening area by the conveyor belt, and the impurities in the citrus cysts will fall from the mesh of the feeding net. The impurities are collected and discharged by the first waste trough. The feeding net first transports the citrus cysts to the bottom of the first spray pipe group. After being sprayed by the first spray pipe group, the cyst coat in the citrus cysts will be partially peeled off and pass through the mesh of the feeding net. The peeled cyst coat falls into the second waste trough and can be discharged and collected along the discharge pipe with the wastewater, thereby playing the role of separating the cysts and the coat;
[0016] 2. Through the arrangement of the third conveyor roller, the fourth conveyor roller and the second spray pipe group, the feed net is in an "S" shape and passes through the third conveyor roller and the fourth conveyor roller, so that the citrus cysts on the upper side of the feed net will be turned over. After the second spray pipe group sprays the citrus cysts, the remaining cysts in the citrus cysts will be peeled off and pass through the mesh of the feed net, thereby strengthening the separation of cysts and cysts. The peeled cysts fall into the second waste trough and can be discharged and collected along the discharge pipe along with the wastewater, thereby ensuring the separation effect;
[0017] 3. Through the setting of the discharge hopper and backwashing area, the feed net transports the citrus cysts to the fifth conveyor roller. The citrus cysts after screening will fall into the discharge hopper for collection. Then, the feed net is turned over and tilted for transmission. After backwashing by the third spray pipe group, the cysts blocked in the feed net will fall into the collection trough. The cysts in the collection trough will slide into the third waste trough and be discharged outward. Finally, the cleaned feed net bypasses the sixth conveyor roller and re-enters the coarse screening area, realizing circular feeding. The mesh will not be blocked during long-term operation, thereby extending the maintenance cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0019] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a top view of the utility model;
[0021] Figure 3 It is a side sectional view of the utility model;
[0022] Figure 4 It is a front view of the utility model;
[0023] Figure 5 This is a schematic diagram of the combined structure of the aggregate trough and the third waste trough in the utility model;
[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the sixth conveying roller in the utility model.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Separation frame; 11. Protective cover; 12. Handrail; 2. Coarse screening area; 21. First waste trough; 3. Overturn spray area; 31. First spray pipe group; 32. Second spray pipe group; 33. Second waste trough; 34. Discharge pipe; 35. Valve; 4. Backwash area; 41. Aggregate trough; 42. Third waste trough; 43. Third spray pipe group; 5. Feeding assembly; 51. First conveying roller; 52. Second conveying roller; 53. Third conveying roller; 54. Fourth conveying roller; 55. Fifth conveying roller; 56. Sixth conveying roller; 57. Feeding net; 58. Drive motor; 6. Discharging hopper. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the embodiments.
[0028] See also Figure 1-6The utility model provides a separation device for processing citrus cysts, including a separation frame 1, a top side of the separation frame 1 is hinged with a protective cover 11, an upper side of an end of the protective cover 11 away from the hinge is fixed with an armrest 12, the protective cover 11 can prevent the spray water from splashing, and the protective cover 11 can be opened by holding the armrest 12, which is convenient for care and maintenance.
[0029] Furthermore, a coarse screening area 2, a flip spray area 3 and a backwashing area 4 are arranged between the two sides of the separation frame 1, and a circulating feeding component 5 is connected between the coarse screening area 2, the flip spray area 3 and the backwashing area 4. The feeding component 5 includes a first conveying roller 51, a second conveying roller 52, a third conveying roller 53, a fourth conveying roller 54, a fifth conveying roller 55, a sixth conveying roller 56, which are arranged in sequence, a feeding net 57 connected to the above-mentioned conveying rollers, and a driving motor 58 fixed on one side of the separation frame 1, the output end of the driving motor 58 is fixedly connected to the sixth conveying roller 56, the feeding net 57 passes through the third conveying roller 53 and the fourth conveying roller 54 in an "S" shape, and the driving motor 58 drives the sixth conveying roller 56 to rotate, so that the feeding net 57 circulates, and the first conveying roller 51, the second conveying roller 52, the third conveying roller 53, the fourth conveying roller 54, and the fifth conveying roller 55 rotate synchronously, which greatly reduces the transmission resistance. It is worth mentioning that by adjusting the positions of the first conveying roller 51, the second conveying roller 52, the third conveying roller 53, the fourth conveying roller 54, the fifth conveying roller 55, and the sixth conveying roller 56, the circulation path of the feeding network 57 can be changed, and the functions of lifting, conveying, and discharging can be realized at different parts of the circulation path. It is worth mentioning that a plurality of support rings are equidistantly arranged on the outer wall of the sixth conveying roller 56, and there are gaps between the support rings, and the structures of the first conveying roller 51, the second conveying roller 52, the third conveying roller 53, the fourth conveying roller 54, the fifth conveying roller 55 and the sixth conveying roller 56 are the same.
[0030] Furthermore, a discharge hopper 6 is provided between the flip spray area 3 and the backwash area 4, the wrap angle of the feed net 57 at the fifth conveyor roller 55 is an obtuse angle, and a discharge hopper 6 for gathering materials is obliquely provided below the fifth conveyor roller 55, the discharge hopper 6 is wide at the top and narrow at the bottom, and after the feed net 57 passes through the feed net 57, the sieved citrus cysts will fall into the discharge hopper 6 for gathering and collection, and the discharge hopper 6 plays the role of aggregating citrus cysts, which is convenient for collecting citrus cysts.
[0031] Furthermore, the feed net 57 between the first conveying roller 51 and the second conveying roller 52 is tiltedly arranged in the coarse screening area 2, and a first waste trough 21 is arranged in the coarse screening area 2. The first waste trough 21 is tiltedly arranged below the feed net 57, and its lowest end is arranged to pass through the separation frame 1. Impurities in the citrus cysts will fall from the mesh of the feed net 57, and the fallen impurities are collected by the first waste trough 21, and the impurities slide downward due to gravity and are discharged.
[0032] Furthermore, the feed net 57 between the second conveying roller 52 and the fifth conveying roller 55 is located in the flip spraying area 3, and the flip spraying area 3 is provided with a first spray pipe group 31, a second spray pipe group 32 and a second waste trough 33. The first spray pipe group 31 and the second spray pipe group 32 are both located above the feed net 57, and are respectively located at the front and rear sides of the "S"-shaped bend of the feed net 57. The second waste trough 33 is located below the feed net 57. A discharge pipe 34 is fixedly embedded on one side of the second waste trough 33, and a Valve 35 and the feed net 57 first transport the citrus cysts to the bottom of the first spray pipe group 31. After being sprayed by the first spray pipe group 31, the cyst coats in the citrus cysts will be partially peeled off and pass through the mesh of the feed net 57. When the feed net 57 passes through the "S"-shaped bend, the citrus cysts on the upper side thereof will turn over. After the citrus cysts are sprayed by the second spray pipe group 32, the remaining cyst coats in the citrus cysts will be peeled off and pass through the mesh of the feed net 57, thereby separating the cysts from the coats. The peeled cyst coats fall into the second waste trough 33 and can be discharged and collected along the discharge pipe 34 along with the waste water.
[0033] Furthermore, the feed net 57 between the fifth conveying roller 55 and the sixth conveying roller 56 is tiltedly arranged in the backwashing area 4, and a collecting trough 41, a third waste trough 42 and a third spray pipe group 43 are arranged in the backwashing area 4. The collecting trough 41 and the third waste trough 42 are both tiltedly arranged, wherein the lowest end of the collecting trough 41 is located above the upper part of the third waste trough 42, and the lowest end of the third waste trough 42 is arranged through the separation frame 1, and the third spray pipe group 43 and the third waste trough 42 are respectively located on the upper and lower sides of the feed net 57, and the nozzles on the lower side of the third spray pipe group 43 spray spray water, and the spray water reversely washes the feed net 57, and the capsule clothing blocked in the feed net 57 will fall into the collecting trough 41, and the capsule clothing in the collecting trough 41 slides into the third waste trough 42 and is discharged outward.
[0034] The operation steps of the separation device for citrus cyst processing are as follows:
[0035] Step 1: The citrus cysts are transported to the lowest end of the coarse screening area 2 by a conveyor belt, and impurities in the citrus cysts will fall from the mesh of the conveying net 57, and the fallen impurities are collected and discharged by the first waste trough 21;
[0036] Step 2: The driving motor 58 drives the sixth conveying roller 56 to rotate, so that the feeding net 57 circulates, and the first conveying roller 51, the second conveying roller 52, the third conveying roller 53, the fourth conveying roller 54, and the fifth conveying roller 55 rotate synchronously, which greatly reduces the transmission resistance. The feeding net 57 first conveys the citrus cysts to the bottom of the first spray pipe group 31. After being sprayed by the first spray pipe group 31, the cyst skin in the citrus cysts will be partially peeled off and pass through the mesh of the feeding net 57;
[0037] Step 3, the conveying net 57 passes through the third conveying roller 53 and the fourth conveying roller 54 in an "S" shape, so that the citrus cysts on the upper side of the conveying net 57 will be turned over, and after the second spray pipe group 32 sprays the citrus cysts, the remaining cysts in the citrus cysts will be peeled off and pass through the mesh of the conveying net 57, so as to separate the cysts from the cysts, and the peeled cysts fall into the second waste trough 33, and can be discharged and collected along the discharge pipe 34 along with the waste water;
[0038] Step 4, the conveying net 57 conveys the citrus cysts to the fifth conveying roller 55, and the sieved citrus cysts fall into the discharge hopper 6 for collection;
[0039] Step 5, the conveying net 57 is turned over and tilted for transmission. After being reversely flushed by the third spray pipe group 43, the capsules blocked in the conveying net 57 will fall into the collecting trough 41, and the capsules in the collecting trough 41 will slide into the third waste trough 42 and be discharged outward;
[0040] Step 6: The cleaned material feeding net 57 bypasses the sixth conveying roller 56 and re-enters the coarse screening area 2, thereby realizing circular feeding and preventing mesh blockage during long-term operation.
Claims
1. A separation device for processing citrus cysts, comprising a separation frame (1), characterized in that: A coarse screening area (2), a flip spraying area (3) and a backwashing area (4) are arranged between the two sides of the separation frame (1); a circulating feeding assembly (5) is connected between the coarse screening area (2), the flip spraying area (3) and the backwashing area (4); and a discharge hopper (6) is arranged between the flip spraying area (3) and the backwashing area (4); wherein the feeding assembly (5) comprises a first conveying roller (51), a second conveying roller (52), a third conveying roller (53), a fourth conveying roller (54), a fifth conveying roller (55), a sixth conveying roller (56) which are arranged in sequence, a feeding net (57) which is transmission-connected between the above-mentioned conveying rollers, and a driving motor (58) fixed on one side of the separation frame (1); an output end of the driving motor (58) is connected to a first conveying roller (51), a second conveying roller (52), a third conveying roller (53), a fourth conveying roller (54), a fifth conveying roller (55), a sixth conveying roller (56), which are arranged in sequence, and a feeding net (57) which is transmission-connected between the above-mentioned conveying rollers, and a driving motor (58) fixed on one side of the separation frame (1); and an output end of the driving motor (58) is connected to a first conveying roller (51), a second conveying roller (52), a third conveying roller (53), a fourth conveying roller (54), a fifth conveying roller (55), a sixth conveying roller (56), which are transmission-connected between the above-mentioned conveying rollers, and a driving motor (58) fixed on one side of the separation frame (1); and Six conveying rollers (56) are fixedly connected, and the material conveying net (57) is in an "S" shape and passes through the third conveying roller (53) and the fourth conveying roller (54); the material conveying net (57) between the fifth conveying roller (55) and the sixth conveying roller (56) is arranged obliquely in the backwashing area (4); a material collecting trough (41), a third waste trough (42) and a third spray pipe group (43) are arranged in the backwashing area (4), and the material collecting trough (41) and the third waste trough (42) are both arranged obliquely, wherein the lowest end of the material collecting trough (41) is located above the upper part of the third waste trough (42), and the lowest end of the third waste trough (42) is arranged to pass through the separation frame (1), and the third spray pipe group (43) and the third waste trough (42) are respectively located on the upper and lower sides of the material conveying net (57).
2. A separation device for processing citrus cysts according to claim 1, characterized in that: The wrap angle of the material conveying net (57) at the fifth conveying roller (55) is an obtuse angle, and a discharge hopper (6) for gathering materials is obliquely arranged below the fifth conveying roller (55).
3. A separation device for processing citrus cysts according to claim 2, characterized in that: The material conveying net (57) between the first conveying roller (51) and the second conveying roller (52) is arranged obliquely in the coarse screening area (2).
4. A separation device for processing citrus cysts according to claim 2, characterized in that: The material conveying net (57) between the second conveying roller (52) and the fifth conveying roller (55) is located in the turning over spraying area (3).
5. A separation device for processing citrus cysts according to claim 2, characterized in that: A first waste trough (21) is arranged in the coarse screening area (2). The first waste trough (21) is arranged obliquely below the material conveying net (57), and its lowest end is arranged to pass through the separation frame (1).
6. A separation device for processing citrus cysts according to claim 2, characterized in that: The flip spraying area (3) is provided with a first spray pipe group (31), a second spray pipe group (32) and a second waste trough (33); the first spray pipe group (31) and the second spray pipe group (32) are both located above the material conveying net (57), and are respectively located at the front and rear sides of the "S"-shaped bend of the material conveying net (57); the second waste trough (33) is located below the material conveying net (57); a discharge pipe (34) is fixedly embedded on one side of the second waste trough (33); and a valve (35) is installed on the discharge pipe (34).
7. A separation device for processing citrus cysts according to claim 1, characterized in that: A protective cover (11) is hingedly connected to one side of the top of the separation frame (1), and a handrail (12) is fixed to the upper side of one end of the protective cover (11) away from the hinge.