Waste sand and steel shot separation system

By integrating block iron separation equipment, conveying equipment and sand shot separation equipment, a seamless flow scrap sand and steel shot separation system is formed, which solves the problems of independent equipment and complex processes in the existing system, improves separation efficiency and work efficiency, and reduces costs. cost.

CN222370294UActive Publication Date: 2025-01-21SHANDONG HAOXIN MACHINERY CO LTD
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Patent Information

Application Number
CN202420625823.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-01-21
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing scrap sand steel ball separation system has independent equipment and complex processes, resulting in large labor, long time and low work efficiency.

Method used

Design an integrated waste sand and steel shot separation system, including iron block separation equipment, conveying equipment and sand shot separation equipment. The waste materials are seamlessly connected between the equipment and flow automatically, reducing the frequency of loading and unloading.

Benefits of technology

It improves the separation efficiency of waste sand and steel shots, shortens the processing time, reduces labor requirements, and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222370294U_ABST
    Figure CN222370294U_ABST
Patent Text Reader

Abstract

The utility model discloses a waste sand and steel shot separation system which comprises block iron separation equipment, conveying equipment and sand shot separation equipment, the lump iron separation equipment comprises a lump iron screening support, a lump iron screening device and a lump iron recycling box, the lump iron screening device is installed on the lump iron screening support, and the lump iron recycling box is located below a lump iron discharging opening of the lump iron screening device; the sand shot separation equipment comprises a sand shot screening support, a sand shot screening device, a waste sand recycling box and a steel shot recycling box, the sand shot screening device is installed on the sand shot screening support, the waste sand recycling box is located below a waste sand discharging port of the sand shot screening device, and the steel shot recycling box is located below a steel shot discharging port of the sand shot screening device. According to the waste sand and steel shot separation system, block iron separation equipment, conveying equipment and sand shot separation equipment are integrated together to form the waste sand and steel shot separation system, waste materials automatically flow into the next equipment from one equipment, frequent feeding and discharging are not needed, the number of needed workers is small, and the waste sand and steel shot separation efficiency is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary equipment for casting, and in particular relates to a waste sand and steel shot separation system. Background Art

[0002] When making sand molds, it is usually necessary to use steel shots from a shot blasting machine to hit the surface of the sand mold to compact the sand mold. After the compaction process is completed, the steel shots need to be recycled for reuse. At this time, a separation system is needed to separate the waste sand and steel shots.

[0003] The existing separation system includes multiple independent devices. Mixed waste flows sequentially between different functional devices, requiring frequent loading and unloading, which not only increases labor, but also greatly increases time consumption and low work efficiency. Utility Model Content

[0004] In view of the above-mentioned shortcomings, the technical problem to be solved by the utility model is to provide a waste sand and steel shot separation system which integrates multiple devices, and has high separation efficiency of waste sand and steel shot and short time consumption.

[0005] In order to solve the above technical problems, the technical solution of the utility model is:

[0006] A waste sand and steel shot separation system, comprising: lump iron separation equipment, conveying equipment and sand and shot separation equipment;

[0007] The lump iron separation equipment comprises a lump iron screening support, a lump iron screening device and a lump iron recovery box, wherein the lump iron screening device is installed on the lump iron screening support, the lump iron recovery box is located below the lump iron discharge port of the lump iron screening device, and the feeding end of the conveying equipment is located below the sand and shot discharge port of the lump iron screening device;

[0008] The sand and shot separation equipment includes a sand and shot screening bracket, a sand and shot screening device, a waste sand recovery box and a steel shot recovery box. The sand and shot screening device is installed on the sand and shot screening bracket, the waste sand recovery box is located below the waste sand discharge port of the sand and shot screening device, the steel shot recovery box is located below the steel shot discharge port of the sand and shot screening device, and the discharge end of the conveying equipment is located above the sand and shot waste feed port of the sand and shot screening device.

[0009] Preferably, the lump iron screening device is a linear vibrating screen, and the linear vibrating screen is vertically slidably installed on the lump iron screening support.

[0010] Preferably, the linear vibrating screen comprises an inclined screening plate, the block iron discharge port is located at the lower end of the screening plate, and the sand shot discharge port is located below the screening plate.

[0011] Preferably, an elastic buffer seat is provided at intervals on two opposite sides of the linear vibrating screen, and an elastic buffer member is provided between the elastic buffer seat and the linear vibrating screen.

[0012] Preferably, the lump iron screening support is provided with an upper hopper, and the upper hopper is located at the waste material feed port of the lump iron screening device.

[0013] Preferably, the upper hopper is rotatably mounted on the lump iron screening bracket, and the lump iron screening bracket is equipped with a reciprocating linear motion device for driving the upper hopper to pour the waste into the waste feed port.

[0014] Preferably, the sand and shot screening device is a drum screen, which includes a cylindrical screen rotatably mounted on the sand and shot screening bracket, the cylindrical screen is inclined, the sand and shot waste material feed port is arranged at the upper end of the cylindrical screen, the steel shot discharge port is arranged at the lower end of the cylindrical screen, and the waste sand discharge port is located below the cylindrical screen.

[0015] Preferably, a cylindrical screen protective cover is fixed on the sand and shot screening bracket, the cylindrical screen is located inside the cylindrical screen protective cover, and the steel shot discharge port and the waste sand discharge port are installed on the cylindrical screen protective cover.

[0016] Preferably, a feeding protective cover is fixed to the waste sand and shot material feeding port, and the feeding end of the conveying device is located in the feeding protective cover.

[0017] Preferably, the conveying equipment is a belt conveyor.

[0018] After adopting the above technical solution, the beneficial effects of the utility model are:

[0019] The present application integrates lump iron separation equipment, conveying equipment and sand and shot separation equipment together to form a waste sand and steel shot separation system. The waste material flows seamlessly from one device to the next device automatically without frequent loading and unloading. Not only does it require fewer staff, but it also saves time, greatly improving the separation efficiency of waste sand and steel shot and reducing operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of an embodiment of the waste sand and steel shot separation system of the utility model;

[0021] Figure 2 yes Figure 1 Structural schematic diagram of the medium iron separation equipment;

[0022] Figure 3 yes Figure 2 Schematic diagram of the structure after removing the iron screening bracket;

[0023] Figure 4 yes Figure 2 A schematic cross-sectional structure diagram of ;

[0024] Figure 5 yes Figure 1 Structural diagram of the medium sand and pellet separation equipment;

[0025] Figure 6 yes Figure 5 A schematic cross-sectional structure diagram of ;

[0026] In the figure: 1. Lump iron separation equipment; 11. Lump iron screening support; 12. Upper hopper; 13. Linear vibrating screen; 131. Waste material feed port; 132. Lump iron discharge port; 133. Sand and shot discharge port; 134. Screening plate; 135. Plate screening hole; 14. Lump iron recovery box; 15. Elastic buffer seat; 16. Coil spring; 17. Cylinder; 2. Conveying equipment; 3. Sand and shot separation equipment; 31. Sand and shot screening support; 32. Drum screen; 321. Sand and shot waste feed port; 322. Waste sand discharge port; 323. Steel shot discharge port; 324. Cylindrical screen protective cover; 325. Cylindrical screen; 33. Waste sand recovery box; 34. Steel shot recovery box; 35. Upper material protective cover. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0028] like Figure 1-Figure 6 As shown together, a waste sand and steel shot separation system comprises: a lump iron separation device 1, a conveying device 2 and a sand and shot separation device 3;

[0029] The lump iron separation device 1 comprises a lump iron screening support 11, a lump iron screening device and a lump iron recovery box 14. The lump iron screening device is installed on the lump iron screening support 11. The lump iron recovery box 14 is located below the lump iron discharge port 132 of the lump iron screening device. The feeding end of the conveying device 2 is located below the sand and pellet discharge port 133 of the lump iron screening device.

[0030] The sand and shot separation equipment 3 includes a sand and shot screening bracket 31, a sand and shot screening device, a waste sand recovery box 33 and a steel shot recovery box 34. The sand and shot screening device is installed on the sand and shot screening bracket 31. The waste sand recovery box 33 is located below the waste sand discharge port 322 of the sand and shot screening device. The steel shot recovery box 34 is located below the steel shot discharge port 323 of the sand and shot screening device. The discharge end of the conveying equipment 2 is located above the sand and shot waste material feed port 321.

[0031] When separating waste sand and steel shots, the waste is first poured into the waste feed port 131 of the lump iron screening device, and the lump iron screening device screens the waste, and the larger volume of lump iron screened out falls into the lump iron recovery box 14 through the lump iron discharge port 132, and the remaining waste is a mixture of waste sand and steel shots, which falls onto the feeding end of the conveying equipment 2 through the sand shot discharge port 133, and is transported to the sand shot separation equipment 3 by the conveying equipment 2, and enters the sand shot separation equipment 3 through the sand shot waste feed port 321, and the sand shot separation equipment 3 separates the waste sand and steel shots, and the waste sand falls into the waste sand recovery box 33 through the waste sand discharge port 322, and the steel shots fall into the steel shot recovery box 34 through the steel shot discharge port 323.

[0032] The present application integrates the lump iron separation equipment 1, the conveying equipment 2 and the sand and shot separation equipment 3 together to form a waste sand and steel shot separation system. The waste material flows seamlessly from one device to the next device automatically without frequent loading and unloading. Not only does it require fewer staff, but it also saves time, greatly improves the separation efficiency of waste sand and steel shots, and reduces operating costs.

[0033] In this embodiment, the block iron screening device is preferably a linear vibrating screen 13, which is vertically slidably mounted on the block iron screening bracket 11, and the linear vibrating screen 13 is driven by two vibration motors to vibrate vertically. In other embodiments, the block iron screening device is a drum screen or a swing screen.

[0034] like Figure 3 and Figure 4 As shown together, the linear vibrating screen 13 includes an inclined screening plate 134, the screening plate 134 is provided with a plate screening hole 135, the lump iron discharge port 132 is located at the lower end of the screening plate 134, and the sand and shot discharge port 133 is located below the screening plate 134. The waste passes through the waste feed port 131 and falls onto the upper end of the screening plate 134. Under the action of the vibration force, in the process of flowing from the upper end to the lower end of the screening plate 134, the smaller waste sand and steel shots pass through the plate screening hole 135 and move downward, and are finally output to the conveying equipment 2 from the sand and shot discharge port 133, and the larger lump iron moves downward along the screening plate 134 and falls into the lump iron recovery box 14 from the lump iron discharge port 132.

[0035] An elastic buffer seat 15 is provided at intervals on opposite sides of the linear vibrating screen 13, and an elastic buffer is provided between the elastic buffer seat 15 and the linear vibrating screen 13. The elastic buffer is preferably a coil spring 16, a rubber spring or a rubber shock-absorbing pad. The coil spring 16 is used to prevent vibration from being transmitted to the ground and support the entire weight of the linear vibrating screen 13. When installed, the coil spring 16 must be perpendicular to the ground.

[0036] For the convenience of loading, the block iron screening support 11 is provided with an upper hopper 12, and the upper hopper 12 is located at the waste material feed port 131. In the illustrated embodiment, the upper hopper 12 is rotatably mounted on the block iron screening support 11, and the block iron screening support 11 is equipped with a reciprocating linear motion device for driving the upper hopper 12 to pour the waste into the waste material feed port, such as a cylinder 17, an oil cylinder or a connecting rod mechanism. When loading, the cylinder 17 drives the upper hopper 12 to flip and pour the waste in the upper hopper 12 into the waste material feed port 131. In other embodiments, the upper hopper 12 is a funnel structure in the shape of a trumpet.

[0037] like Figure 5 and Figure 6 As shown in the figure, the sand and shot screening device is a drum screen 32, which includes a cylindrical screen 325 rotatably mounted on the sand and shot screening bracket 31, the cylindrical screen 325 is provided with cylindrical screening holes, the cylindrical screen 325 is tilted, the sand and shot waste material feed port 321 is provided at the upper end of the cylindrical screen 325, the steel shot discharge port 323 is provided at the lower end of the cylindrical screen 325, and the waste sand discharge port 322 is located below the cylindrical screen 325. The conveying device 2 conveys the mixed waste of waste sand and steel shot to the sand and shot waste material feed port 321, and during the mixed waste material flowing downward in the cylindrical screen 325, the small volume of waste sand passes downward through the cylindrical screening holes and finally falls into the waste sand recovery box 33 from the waste sand discharge port 322, and the large volume of steel shot flows downward along the cylindrical screen 325 and flows out from the steel shot discharge port 323 and falls into the steel shot recovery box 34.

[0038] In order to reduce the dust and noise generated when the drum screen 32 is working, in this embodiment, a cylindrical screen protective cover 324 is fixed on the sand and shot screening bracket 31, the cylindrical screen 325 is located in the cylindrical screen protective cover 324, and the steel shot discharge port 323 and the waste sand discharge port 322 are installed on the cylindrical screen protective cover 324. The cylindrical screen protective cover 324 can prevent dust from overflowing and reduce noise.

[0039] In order to reduce dust at the waste sand and shot material feeding port 321 , a feeding protection cover 35 is fixed to the waste sand and shot material feeding port 321 , and the feeding end of the conveying device 2 is located in the feeding protection cover 35 .

[0040] In this embodiment, the conveying device 2 is preferably a belt conveyor.

[0041] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. A waste sand and steel shot separation system, characterized in that: include: Lump iron separation equipment, conveying equipment and sand and shot separation equipment; The lump iron separation equipment comprises a lump iron screening support, a lump iron screening device and a lump iron recovery box, wherein the lump iron screening device is installed on the lump iron screening support, the lump iron recovery box is located below the lump iron discharge port of the lump iron screening device, and the feeding end of the conveying equipment is located below the sand and shot discharge port of the lump iron screening device; The sand and shot separation equipment includes a sand and shot screening bracket, a sand and shot screening device, a waste sand recovery box and a steel shot recovery box. The sand and shot screening device is installed on the sand and shot screening bracket, the waste sand recovery box is located below the waste sand discharge port of the sand and shot screening device, the steel shot recovery box is located below the steel shot discharge port of the sand and shot screening device, and the discharge end of the conveying equipment is located above the sand and shot waste feed port of the sand and shot screening device.

2. The waste sand and steel shot separation system according to claim 1, characterized in that: The lump iron screening device is a linear vibrating screen, and the linear vibrating screen is vertically slidably installed on the lump iron screening support.

3. The waste sand and steel shot separation system according to claim 2, characterized in that: The linear vibrating screen comprises an inclined screening plate, the block iron discharge port is located at the lower end of the screening plate, and the sand shot discharge port is located below the screening plate.

4. The waste sand and steel shot separation system according to claim 2, characterized in that: Elastic buffer seats are respectively arranged on two opposite sides of the linear vibrating screen, and an elastic buffer member is arranged between the elastic buffer seat and the linear vibrating screen.

5. The waste sand and steel shot separation system according to claim 1, characterized in that: The lump iron screening support is provided with an upper hopper, and the upper hopper is located at the waste material feeding port of the lump iron screening device.

6. The waste sand and steel shot separation system according to claim 5, characterized in that: The upper hopper is rotatably mounted on the block iron screening bracket, and the block iron screening bracket is equipped with a reciprocating linear motion device for driving the upper hopper to pour waste into the waste feed port.

7. The waste sand and steel shot separation system according to claim 1, characterized in that: The sand and shot screening device is a drum screen, which includes a cylindrical screen rotatably mounted on the sand and shot screening bracket. The cylindrical screen is arranged at an angle, the sand and shot waste material feed port is arranged at the upper end of the cylindrical screen, the steel shot discharge port is arranged at the lower end of the cylindrical screen, and the waste sand discharge port is located below the cylindrical screen.

8. The waste sand and steel shot separation system according to claim 7, characterized in that: A cylindrical screen protective cover is fixed on the sand and shot screening bracket, the cylindrical screen is located in the cylindrical screen protective cover, and the steel shot discharge port and the waste sand discharge port are installed on the cylindrical screen protective cover.

9. The waste sand and steel shot separation system according to claim 7, characterized in that: The waste sand and shot material feeding port is fixed with a feeding protection cover, and the feeding end of the conveying device is located in the feeding protection cover.

10. The waste sand and steel shot separation system according to claim 1, characterized in that: The conveying equipment is a belt conveyor.