Pump pipe and tee joint assembly production line

Abstract

The utility model provides a pump pipe and tee joint assembly production line. The system comprises a synchronous belt conveying assembly for conveying pump pipes, a pipe feeding assembly for feeding bent pipes, a main conveying line assembly for pushing the pump pipes, a gluing assembly for smearing the outer walls of the pump pipes, an assembling assembly for assembling pump pipe tee joints, a vibration disc for feeding the tee joints and a visual detection assembly for detecting assembly qualification. The discharging assembly is used for discharging qualified and unqualified products; and the bottom frame assembly is used for supporting the above parts to work. According to the assembly production line, the guide pipe and the tee joint can be perfectly and rapidly assembled and connected together, and the assembly efficiency of the guide pipe and the tee joint is effectively improved.

Description

Technical Field

[0001] The utility model relates to an automatic assembly production line, in particular to a pump pipe and tee assembly production line. Background Art

[0002] Chronic kidney disease has become a global public health problem. During kidney transplantation, patients must undergo hemodialysis, which often requires the use of a pipeline composed of a pump tube and a tee. As the number of patients with uremia increases, the use of this consumable increases.

[0003] The traditional assembly of pump pipes and tees mainly relies on manual labor, which is time-consuming and labor-intensive, has low production efficiency, and has high labor costs, resulting in a waste of human resources. Utility Model Content

[0004] The utility model provides a pump pipe and tee assembly production line to solve the problems of low assembly efficiency and high labor cost in traditional manual assembly of pump pipes and tees.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A pump pipe and tee assembly production line, comprising a synchronous belt transmission component, an upper pipe component, a main transmission component, a tee feeding vibration plate, a glue coating component, and an assembly component arranged in a manner;

[0007] The synchronous belt transmission assembly is connected to the upper tube assembly in a vertical direction, and the synchronous belt transmission assembly is used to transmit the linear pump tube to the feed end of the upper tube assembly;

[0008] A second air gripper component is provided at the feeding end of the upper tube assembly, and the second air gripper component is connected to the elbow transmission component to transport the straight pump tube to the elbow component, and the bent pump tube is transported to the main transmission component through the elbow transmission component and the first air gripper component connected to the elbow transmission component;

[0009] The main transmission assembly is arranged at the discharge end of the upper tube assembly in a vertical direction, and the main transmission belt extends along the main transmission direction;

[0010] The glue coating component is located on one side of the main transmission component. In the glue coating component, the pump tube is clamped by the first clamping component, and the glue coating component is applied to the outer walls of both ends of the pump tube. The glue-coated pump tube is transmitted to the assembly component following the main transmission component.

[0011] The three-way feeding vibration plate is located on one side of the main transmission component and on the same side as the glue coating component. The vibration plate delivers the three-way to the assembly component through circular vibration and straight vibration;

[0012] The assembly component is located on one side of the main transmission component and on the same side as the three-way feeding vibration plate. The pump tube is clamped by the second clamping component, the three-way is clamped by the vibration plate material picking component and sent to the specified position, the three-way joint is clamped by the pushing component to apply glue to the inner wall, and the pushing component pushes the glued three-way joint to be assembled onto the pump tube clamped by the second clamping component.

[0013] Preferably, the assembly production line also includes a visual inspection component for identifying whether the pump tube and the tee are qualified after assembly, and the camera in the visual inspection component faces the main conveyor belt.

[0014] Preferably, the assembly line further comprises a material unloading assembly including a third clamping component for picking up materials, a screw rod component for transporting to unqualified grades and qualified grades, and a support frame for supporting the above components.

[0015] Preferably, the upper tube assembly comprises a synchronous belt upper tube component, a curved tube transmission component, and a curved tube component. The synchronous belt upper tube component and the curved tube transmission component are mounted on a frame, wherein:

[0016] Preferably, in the synchronous belt upper tube component, the second air gripper component is connected to the second lifting cylinder for grabbing the conduit from the synchronous belt;

[0017] Preferably, in the bent pipe transmission component, the linear bearing mounting plate is slidably connected to the linear guide rail through a screw rod component. On the one hand, the linear bearing mounting plate is connected to the synchronous belt upper tube component through an upper tube welding plate arranged on one side, so that the catheter grasped by the synchronous belt upper tube component follows the linear bearing mounting plate and moves along the linear guide rail to the top of the bent pipe component. On the other hand, the linear bearing mounting plate is connected to the first air claw component below through the installed first lifting cylinder, and the first air claw component is used to press the catheter down and stabilize it on the bent pipe component; the bent catheter continues to be clamped by the first air claw component and follows the linear bearing mounting plate to move along the linear guide rail to the main transmission line;

[0018] In the bending component, two outer sides of the bending fixture are respectively provided with bending vertical plates, the catheter is placed on the bending fixture, and the two ends of the catheter are against the bending vertical plates on both sides. The bending vertical plates on both sides are connected to the cylinder, and the catheter is bent by contracting the cylinder.

[0019] Preferably, the glue coating component comprises a first clamping component for clamping the pump tube, a glue coating component for coating glue on the outer wall of one end of the pump tube, and a first glue supplying component for continuously supplying glue to the glue coating component.

[0020] Preferably, the assembly component includes a second clamping component for clamping the pump tube, a pushing component for pushing the tee, a vibrating plate material taking component for clamping the tee, and a glue supply component for applying glue to the inner wall of the tee.

[0021] Beneficial effects of the utility model: the assembly production line provided by the utility model can perfectly and quickly assemble and connect the conduit and the tee together, effectively improving the assembly efficiency of the conduit and the tee. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the pump tube assembly line;

[0023] Figure 2 It is a schematic diagram of synchronous transmission components;

[0024] Figure 3 is a schematic diagram of the upper tube assembly;

[0025] Figure 4 is an isometric schematic diagram of a bend transmission component in an upper tube assembly;

[0026] Figure 5 is an isometric schematic diagram of a synchronous belt upper tube component in an upper tube assembly;

[0027] Figure 6 is an isometric schematic diagram of a bent tube component in an upper tube assembly;

[0028] Figure 7 Schematic diagram of the main transmission line components;

[0029] Figure 8 It is a schematic diagram of the glue coating component;

[0030] Fig. 9 It is a schematic diagram of a vibration plate;

[0031] Fig.10 Schematic diagram of the assembly components;

[0032] Fig.11 It is a schematic diagram of the video detection component;

[0033] Fig.12 It is a schematic diagram of the unloading assembly;

[0034] Among them: 101 synchronous belt transmission component; 102 upper tube component; 103 main transmission line component; 104 glue coating component; 105 assembly component; 106 three-way feeding vibration plate; 107 video detection component; 108 unloading component; 109 bottom frame component; 201 synchronous belt; 202 ejection cylinder; 203 servo motor; 204 synchronous belt pulley; 205 first support frame; 301 elbow transmission component; 302 elbow component; 303 frame; 304 synchronous belt upper tube component; 401 main line tray; 402 first wire Rod component; 403 main line support; 501 first clamping component; 502 glue coating component; 503 first glue supply component; 601 circular vibration component; 602 direct vibration component; 603 second support frame; 701 second clamping component; 702 pushing component; 703 vibration disk material taking component; 704 second glue supply component; 705 support component; 801 camera moving component; 802 upper and lower clamping components; 803 holding component; 804 third support frame; 901 clamping component; 902 second screw rod component; 903 fourth support frame. DETAILED DESCRIPTION

[0035] The embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

[0036] like Figure 1 A pump pipe and tee assembly production line shown includes an arranged synchronous belt transmission component 101, an upper pipe component 102, a main transmission component 103, a tee loading vibration plate 106, a gluing component 104, an assembly component 105, a visual inspection component 107, and a unloading component 108.

[0037] like Figure 2 The synchronous belt transmission assembly 101 shown includes a synchronous belt 201 for transmitting a pump tube, an ejection cylinder 202 for ejecting the pump tube upward, a servo motor 203 for driving the synchronous belt to move, a synchronous belt pulley 204 for driving the synchronous belt to move, and a first supporting frame 205 for supporting the above components; the synchronous belt transmission assembly 101 is vertically docked with the upper tube assembly 102, and the synchronous belt transmission assembly 101 is used to transmit the linear pump tube to the feed end of the upper tube assembly 102.

[0038] like Figure 3 The upper tube assembly 102 shown is provided with a second air gripper component at the feed end, and the second air gripper component is connected to the bend tube transmission component 301 for transporting the pump tube in a straight state to the bend tube component, and the bent pump tube is transported to the main transmission assembly 103 through the bend tube transmission component 301 and the first air gripper component connected to the bend tube transmission component 301.

[0039] The upper tube assembly 102 specifically includes three parts: a synchronous belt upper tube component 304, a curved tube transmission component 301, and a curved tube component 302. Figures 4 to 6As shown, the synchronous belt upper tube component 304 and the curved tube transmission component 301 are installed on the frame 303, wherein:

[0040] In the synchronous belt upper tube component 304, the second air gripper component is connected to the second lifting cylinder and is used to grab the tube from the synchronous belt;

[0041] In the bent pipe transmission component 301, the linear bearing mounting plate is slidably connected to the linear guide rail through a screw rod component. On the one hand, the linear bearing mounting plate is connected to the synchronous belt upper pipe component through an upper pipe welding plate arranged on one side, so that the catheter grasped by the synchronous belt upper pipe component follows the linear bearing mounting plate and moves along the linear guide rail to the top of the bent pipe component. On the other hand, the linear bearing mounting plate is connected to the first air claw component below through the installed first lifting cylinder. The first air claw component is used to press the catheter down and stabilize it on the bent pipe component; the bent catheter continues to be clamped by the first air claw component and follows the linear bearing mounting plate to move along the linear guide rail to the main transmission line;

[0042] In the pipe bending component 302, two outer sides of the pipe bending fixture are respectively provided with pipe bending vertical plates, the catheter is placed on the pipe bending fixture, and the two ends of the catheter are against the pipe bending vertical plates on both sides. The pipe bending vertical plates on both sides are connected to the cylinder, and the catheter is bent by contraction of the cylinder.

[0043] like Figure 7 As shown, the main transmission component 103 includes a main line tray 401 that carries the pump tube, a screw assembly 402 that pushes the main line tray, and a main line support 403 that supports the main line tray; the main transmission line component 103 is vertically arranged at the discharge end of the upper tube component 102, and the main transmission belt extends along the main transmission direction.

[0044] like Figure 8 As shown, the glue coating component 104 includes a first clamping component 501 for clamping the pump tube, a glue coating component 502 for coating glue on the outer wall of one end of the pump tube, and a first glue supplying component 503 for continuously supplying glue to the glue coating component 502; the glue coating component 104 is located on one side of the main transmission component 103, and in the glue coating component 104, the pump tube is clamped by the first clamping component 501, and the glue coating component 502 coats the outer walls of both ends of the pump tube. The glued pump tube follows the main transmission component 103 and is transmitted to the assembly component 105.

[0045] like Fig. 9 As shown, the tee loading vibration plate 106 includes a circular vibration 601 for achieving the tee transmission form, a direct vibration 602 for transmitting the tee, and a second support frame 603 for supporting the above components; the tee loading vibration plate 106 is located on one side of the main transmission component 103 and on the same side as the glue coating component 104, and the vibration plate delivers the tee to the assembly component 105 through the circular vibration 601 and the direct vibration 602.

[0046] like Fig.10 As shown, the assembly component 105 includes a second clamping part 701 for clamping the pump tube, a pushing part 702 for pushing the tee, a vibrating plate picking part 703 for clamping the tee, a second glue supplying part 704 for providing glue coating on the inner wall of the tee, and a supporting part 705 for supporting the second clamping part 701, the pushing part 702 and the vibrating plate picking part 703; the assembly component 105 is located on one side of the main transmission component 103 and on the same side as the tee feeding vibrating plate 106, the pump tube is clamped by the second clamping part 701, the tee is clamped by the vibrating plate picking part 703 and sent to the designated position, the tee is clamped by the pushing part 702 to coat the inner wall with glue, and the pushing part 702 pushes the glued tee to be assembled onto the pump tube clamped by the second clamping part 701.

[0047] See attached Fig.11 The visual inspection component 107 includes a moving part 801 for moving the camera to take pictures at different pump tube assembly positions, an upper and lower clamping part 802 for clamping the pump tube, a clamping part 803 for stabilizing the three-way joint, and a third supporting frame 804 for supporting the above parts.

[0048] See attached Fig.12 The unloading assembly 108 includes a clamping component 901 for taking materials, a second screw component 902 for transporting to unqualified grades and qualified grades, and a fourth supporting frame 903 for supporting the above components.

[0049] The specific action process of the entire assembly line is as follows:

[0050] Manually load the pump tube onto the synchronous belt 201 on the synchronous belt transmission component 101, and drive the synchronous belt 201 and the synchronous belt pulley 204 through the servo motor 203 to move the pump tube to the upper tube component 102; bend the pump tube to a specified state through the bending and clamping components 302, and the bending transmission component 301 transports the bent pump tube to the main transmission line component 103, and installs it on the main line tray 401, and moves the main line tray 401 carrying the pump tube to the gluing component 104, the assembly component 105, the visual inspection component 107 and the unloading component 108 through the first screw component 402; at the gluing component 104, the first clamping component 501 clamps the pump tube, and the gluing component 502 is dipped in glue and then applies the pump tube The outer wall of both ends of the tube; at the assembly component 105, before assembly, the tee loading vibration plate 106 moves the tee to the vibration plate picking component 703 through the circular vibration 601 and the straight vibration 602, the vibration plate picking component 703 clamps the tee and sends it to the specified position, the pushing component 702 clamps the tee joint to apply glue to the inner wall, and assembles it to the pump tube in the clamped state of the second clamping component 701; the upper and lower clamping components 802 and the holding component 803 on the visual inspection component 107 stabilize the assembled product, and the camera moving component 801 takes pictures and transmits them to the system to identify qualified products and unqualified products; the unloading component 108 groups the qualified products and unqualified products into different positions through the clamping component 901 and the second screw component 902.

Claims

1. A pump tube and tee assembly production line, characterized by: It comprises a synchronous belt transmission component (101), an upper tube component (102), a main transmission component (103), a three-way feeding vibration plate (106), a glue coating component (104), and an assembly component (105) which are arranged; The synchronous belt transmission component (101) is connected to the upper tube component (102) in a vertical direction, and the synchronous belt transmission component (101) is used to transmit the linear pump tube to the feed end of the upper tube component (102); A second air gripper component is provided at the feeding end of the upper tube assembly (102), and the second air gripper component is connected to the curved tube transmission component (301) and is used to transport the pump tube in a straight state to the curved tube component, and the bent pump tube is transported to the main transmission assembly (103) through the curved tube transmission component (301) and the first air gripper component connected to the curved tube transmission component (301); The main transmission component (103) is arranged at the discharge end of the upper tube component (102) in a vertical direction, and the main transmission belt extends along the main transmission direction; The glue coating component (104) is located on one side of the main transmission component (103). In the glue coating component (104), the pump tube is clamped by the first clamping component (501), and the glue coating component (502) coats the outer walls of both ends of the pump tube. The glue-coated pump tube follows the main transmission component (103) and is transmitted to the assembly component (105); The three-way feeding vibration plate (106) is located on one side of the main transmission component (103) and on the same side as the glue coating component (104), and the vibration plate delivers the three-way to the assembly component (105) through circular vibration (601) and vertical vibration (602); The assembly component (105) is located on one side of the main transmission component (103) and on the same side as the three-way feeding vibration plate (106). The pump tube is clamped by the second clamping component (701), and the three-way is clamped by the vibration plate material taking component (703) and sent to a specified position. The three-way joint is clamped by the pushing component (702) to apply glue to the inner wall. The pushing component (702) pushes the three-way joint after glue coating to be assembled onto the pump tube clamped by the second clamping component (701).

2. A pump tube and tee assembly production line according to claim 1, characterized in that: It also includes a visual inspection component (107) for identifying whether the pump tube and the tee are qualified after being assembled. The camera in the visual inspection component (107) faces the main conveyor belt.

3. A pump tube and tee assembly production line according to claim 1, characterized in that: It also includes a material unloading assembly (108) including a third clamping component (901) for taking materials, a screw rod component (902) for transporting to unqualified grades and qualified grades, and a support frame (903) for supporting the above components.

4. A pump tube and tee assembly production line according to claim 1, characterized in that: The upper tube assembly (102) comprises three parts: a synchronous belt upper tube component (304), a curved tube transmission component (301), and a curved tube component (302). The synchronous belt upper tube component (304) and the curved tube transmission component (301) are mounted on a frame, wherein: In the synchronous belt upper tube component (304), the second air claw component is connected to the second lifting cylinder and is used to grab the tube from the synchronous belt; In the bent pipe transmission component (301), the linear bearing mounting plate is slidably connected to the linear guide rail via a screw rod component. On the one hand, the linear bearing mounting plate is connected to the synchronous belt upper pipe component via an upper pipe welding plate arranged on one side, so that the catheter grasped by the synchronous belt upper pipe component follows the linear bearing mounting plate and moves along the linear guide rail to the top of the bent pipe component. On the other hand, the linear bearing mounting plate is connected to the first air claw component below via the installed first lifting cylinder. The first air claw component is used to press the catheter downward and stabilize it on the bent pipe component. The bent catheter is continuously clamped by the first air claw component and follows the linear bearing mounting plate and moves along the linear guide rail to the main transmission line. In the pipe bending component (302), two outer sides of the pipe bending fixture are respectively provided with pipe bending vertical plates, the catheter is placed on the pipe bending fixture, and the two ends of the catheter are against the pipe bending vertical plates on both sides. The pipe bending vertical plates on both sides are connected to the cylinder, and the bending of the catheter is achieved by contraction of the cylinder.

5. The pump tube and tee assembly production line according to claim 1, characterized in that: The glue coating component (104) comprises a first clamping component (501) for clamping the pump tube, a glue coating component (502) for coating glue on the outer wall of one end of the pump tube, and a first glue supplying component (503) for continuously supplying glue to the glue coating component (502).

6. A pump tube and tee assembly production line according to claim 1, characterized in that: The assembly component (105) comprises a second clamping component (701) for clamping the pump tube, a pushing component (702) for pushing the tee, a vibrating plate material taking component (703) for clamping the tee, and a glue supply component (704) for applying glue to the inner wall of the tee.

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