Profile processing production line

By designing an automated profile processing production line, the problem of increased production costs caused by manual loading and unloading in the existing technology has been solved, automated production has been realized, efficiency has been improved and costs have been reduced.

CN222371091UActive Publication Date: 2025-01-21GUANGDONG ROBOT INNOVATION CENT CO LTD
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Patent Information

Application Number
CN202420319066.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-01-21
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

During the processing of existing aluminum profiles, a large number of workers need to manually operate the loading and unloading, resulting in an increase in production costs.

Method used

A profile processing production line is designed, including a loading device, a sawing and processing center device, a robot laser cutting device, a CNC drilling and milling center device, a unloading device, a conveying device and a PLC control device to realize automated loading and unloading and processing.

Benefits of technology

Through automated production lines, the number of workers is reduced, production efficiency is improved, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum profile machining, and provides a profile machining production line which comprises a feeding device, a sawing machining center device, a robot laser cutting device, a numerical control drilling and milling center device, a discharging device, a conveying device and a PLC control device. The feeding device, the sawing machining center device, the robot laser cutting device, the numerical control drilling and milling center device and the discharging device are sequentially arranged in the longitudinal direction from left to right. According to the production line, only one to two persons are needed to be arranged at the feeding device and the discharging device to be responsible for feeding and discharging work of the system, in other procedures, operators can set and select specification parameters of product production in the PLC control device to achieve automatic production such as profile automatic conveying and automatic machining, and therefore the number of workers can be reduced, and the production efficiency is improved. The production efficiency is improved and the production cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum profile processing, and specifically relates to a profile processing production line. Background Art

[0002] Aluminum profile processing includes multiple workstations and machines that can complete aluminum profile cutting, punching, milling, welding, spraying and other processing processes.

[0003] During the processing of existing aluminum profiles, workers are often required to manually load aluminum profiles between various processing equipment. There are many processing equipment, which requires the addition of more operators, increasing the production cost of the production line. Therefore, how to improve the above problems is an issue that needs to be solved urgently. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a profile processing production line.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A profile processing production line, comprising a feeding device, a sawing processing center device, a robot laser cutting device, a CNC drilling and milling center device, a feeding device, a conveying device and a PLC control device;

[0007] The feeding device, sawing machining center device, robot laser cutting device, CNC drilling and milling center device, and unloading device are arranged in sequence from left to right in the longitudinal direction;

[0008] The conveying device is arranged between the sawing processing center device and the unloading device;

[0009] The PLC control device is electrically connected to the feeding device, the sawing machining center device, the robot laser cutting device, the CNC drilling and milling center device, and the unloading device.

[0010] Preferably, the feeding device comprises a feeding frame, on which a feeding transverse lifting conveyor belt, a feeding longitudinal conveying roller, a feeding manipulator and a clamping mechanism are provided;

[0011] One end of the loading transverse lifting conveyor belt is connected to one end of the loading longitudinal conveying roller, and the other end of the loading longitudinal conveying roller is connected to the sawing processing center device;

[0012] The clamping mechanism comprises a clamping drive device and a clamping block, and the driving end of the clamping drive device is provided with a clamping block;

[0013] The number of the clamping drive devices is more than two, and the clamping drive devices are relatively arranged on both sides and the upper end of the loading longitudinal conveying roller.

[0014] Preferably, the pressing block is provided with a rotating wheel, and a polyurethane layer is provided on the surface of the rotating wheel.

[0015] Preferably, the robot laser cutting device includes a robot laser cutting component and a robot displacement component, the working end of the robot laser cutting component is located at the upper end of the conveying device, and the driving end of the robot displacement component drives the robot laser cutting component to move along the conveying direction of the conveying device.

[0016] Preferably, the robot displacement assembly includes a displacement guide rail and a longitudinal drive device, the robot laser cutting assembly is slidably matched with the displacement guide rail, the driving end of the longitudinal drive device is connected to the robot laser cutting assembly, and the displacement guide rail is arranged along the conveying direction of the conveying device.

[0017] Preferably, the robot displacement assembly further comprises a chain condition and a guide seat, the guide seat is provided with a guide groove, one end of the chain condition is slidably matched with the guide groove, and the other end is connected to the robot laser cutting assembly.

[0018] Preferably, mounting brackets for mounting the CNC drilling and milling center device are provided on both sides of the conveying device.

[0019] Preferably, the unloading device comprises an unloading frame, and the unloading frame is provided with a transverse lifting conveyor belt for unloading and a longitudinal conveying roller for unloading.

[0020] Preferably, a raw material storage area is provided on one side of the feeding device, and a semi-cost storage area is provided on one side of the unloading device.

[0021] Preferably, it also includes a fence piece, the number of which is more than two and surrounds the sawing machining center device.

[0022] Compared with the prior art, the beneficial effects of the utility model include:

[0023] In the production line of the present application, only 1 to 2 people are required to be set up at the loading and unloading devices to be responsible for the loading and unloading work of the system. Other processes can be realized by the operator setting and selecting the specification parameters of the product production in the PLC control device to realize automatic production such as automatic transportation and automatic processing of profiles. This can reduce the number of staff, improve production efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the utility model.

[0026] Figure 2 It is a schematic diagram of the feeding device of the utility model.

[0027] Figure 3 It is a schematic diagram of the clamping mechanism of the utility model.

[0028] Figure 4 It is a schematic diagram of the robot laser cutting device of the utility model.

[0029] Figure 5 It is a schematic diagram of the positions of the mounting bracket and the conveying device of the utility model.

[0030] Figure 6 It is a schematic diagram of the positions of the sawing processing center device, the robot laser cutting device and the conveying device of the utility model.

[0031] Figure 7 It is a schematic diagram of the feeding device of the utility model.

[0032] Figure 8 The utility model is a schematic diagram of the connection between the PLC control device and the feeding device, the sawing processing center device, the robot laser cutting device, the CNC drilling and milling center device, and the unloading device.

[0033] in:

[0034] 1-feeding device, 101-feeding frame, 102-feeding transverse lifting conveyor belt, 103-feeding longitudinal conveying roller, 104-pressing drive device, 105-pressing block;

[0035] 2-Sawing machining center device;

[0036] 3- robot laser cutting device, 301- robot laser cutting assembly, 302- displacement guide rail, 303- chain condition, 304- guide seat;

[0037] 4-CNC drilling and milling center device, 401-mounting bracket;

[0038] 5- unloading device, 501- unloading frame, 502- unloading transverse lifting conveyor belt, 503- unloading longitudinal conveying roller;

[0039] 6- conveying device;

[0040] 7-PLC control device;

[0041] 8-Raw material storage area;

[0042] 9-Half-cost storage area;

[0043] 10- Fence pieces. DETAILED DESCRIPTION

[0044] In order to more clearly understand the above-mentioned purposes, features and advantages of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. In the following description, many specific details are set forth in order to fully understand the utility model, and the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0045] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0046] Example:

[0047] like Figure 1-8 As shown, in this embodiment, a profile processing production line is provided, including a feeding device 1, a sawing processing center device 2, a robot laser cutting device 3, a CNC drilling and milling center device 4, a feeding device 5, a conveying device 6 and a PLC control device 7;

[0048] The feeding device 1, the sawing processing center device 2, the robot laser cutting device 3, the CNC drilling and milling center device 4, and the unloading device 5 are arranged in sequence from left to right in the longitudinal direction;

[0049] The conveying device 6 is arranged between the sawing processing center device 2 and the unloading device 5;

[0050] The PLC control device 7 is electrically connected to the loading device 1 , the sawing machining center device 2 , the robot laser cutting device 3 , the CNC drilling and milling center device 4 , and the unloading device 5 .

[0051] In the profile processing production line of the present embodiment, the feeding device 1 is responsible for the automatic servo conveying of the profile material, the sawing processing center device 2 system is responsible for the length or angle sawing of the profile, the robot laser cutting device 3 is responsible for the laser cutting of conventional holes and conventional notches, the CNC drilling and milling center device 4 is responsible for the drilling and milling of unconventional holes (threaded holes) and notches with a large cross-sectional thickness span, and the unloading device 5 is responsible for the unloading of the finished profile. In the production line of the present embodiment, only 1 to 2 people are required to be set at the feeding device 1 and the unloading device 5 to be responsible for the loading and unloading work of the system. Other processes can be realized by the operator setting and selecting the specification parameters of the product production in the PLC control device 7 to realize automatic production such as automatic conveying and automatic processing of profiles, thereby reducing the number of staff, improving production efficiency, and reducing production costs.

[0052] In this embodiment, the feeding device 1 includes a feeding frame 101, on which a feeding transverse lifting conveyor belt 102, a feeding longitudinal conveying roller 103, a feeding manipulator and a clamping mechanism are provided;

[0053] One end of the loading transverse lifting conveyor belt is connected to one end of the loading longitudinal conveying roller, and the other end of the loading longitudinal conveying roller is connected to the sawing processing center device 2;

[0054] The clamping mechanism includes a clamping drive device 104 and a clamping block 105. The driving end of the clamping drive device 104 is provided with a clamping block 105.

[0055] The number of the clamping drive devices 104 is more than two, and the clamping drive devices 104 are relatively arranged on both sides and the upper end of the loading longitudinal conveying roller.

[0056] Specifically, a rotating wheel is provided on the pressing block 105, and a polyurethane layer is provided on the surface of the rotating wheel.

[0057] In the above structure, the material is first manually loaded onto the loading device 1, transported to the loading longitudinal conveying roller 103 through the loading transverse lifting conveyor belt 102, and then clamped by the clamping mechanism. The feeding robot moves the material through the loading longitudinal conveying roller 103 to the sawing processing center device 2.

[0058] The clamping drive device 104 of this embodiment can use a driving motor to adjust the position of the clamping block 105 relative to the material to adapt to materials of different sizes. At the same time, a polyurethane layer is provided on the surface of the rotating wheel to create friction between the rotating wheel and the material to prevent overshoot during material feeding and ensure the accuracy of feeding length.

[0059] The robot laser cutting device 3 of this embodiment specifically includes: a robot laser cutting component 301 and a robot displacement component. The working end of the robot laser cutting component 301 is located at the upper end of the conveying device 6, and the driving end of the robot displacement component drives the robot laser cutting component 301 to move along the conveying direction of the conveying device 6.

[0060] Specifically, the robot displacement assembly includes a displacement guide rail 302 and a longitudinal drive device, the robot laser cutting assembly 301 is slidably matched with the displacement guide rail 302, the driving end of the longitudinal drive device is connected to the robot laser cutting assembly 301, and the displacement guide rail is arranged along the conveying direction of the conveying device 6.

[0061] Specifically, the robot displacement assembly further includes a chain conditioner 303 and a guide seat 304 . The guide seat 304 is provided with a guide groove. One end of the chain conditioner 303 is slidably matched with the guide groove, and the other end is connected to the robot laser cutting assembly 301 .

[0062] In the above structure, the robot laser cutting component 301 is used to perform laser cutting on the profile to perform regular hole positions and regular notches, and the robot displacement component is used to adjust the relative position of the working end of the robot laser cutting component 301 and the conveying device 6 to realize cutting operations on different positions of the profile, wherein the chain condition 303 and the guide seat 304 of the robot displacement component can ensure the stability of the robot laser cutting component 301 moving on the displacement guide rail 302.

[0063] Specifically, mounting brackets 401 for mounting the CNC drilling and milling center device 4 are provided on both sides of the conveying device 6 .

[0064] Specifically, the unloading device 5 comprises an unloading frame 501 , on which a unloading transverse lifting conveyor belt 502 and an unloading longitudinal conveying roller 503 are provided.

[0065] Specifically, a raw material storage area 8 is provided on one side of the loading device 1 , and a semi-cost storage area 9 is provided on one side of the unloading device 5 .

[0066] Operators can be arranged to carry out loading and unloading work in the raw material storage area 8 and the semi-cost storage area 9.

[0067] The production line further includes a fence 10, the number of which is more than two, and surrounds the sawing machining center device 2. The fence 10 is provided to enclose the processing range area surrounding the sawing machining center device 2 and prevent outsiders from entering, thereby improving the safety of the entire production line.

[0068] To sum up, in the production line of the present application, only 1 to 2 people are needed to be set up at the loading and unloading devices to be responsible for the loading and unloading work of the system. Other processes can be realized by the operator setting and selecting the specification parameters of the product production in the PLC control device to realize automatic production such as automatic transportation and automatic processing of profiles. This can reduce the number of staff, improve production efficiency and reduce production costs.

[0069] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Therefore, any modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A profile processing production line, characterized in that: It includes a loading device, a sawing processing center device, a robot laser cutting device, a CNC drilling and milling center device, a feeding device, a conveying device and a PLC control device; The feeding device, sawing machining center device, robot laser cutting device, CNC drilling and milling center device, and unloading device are arranged in sequence from left to right in the longitudinal direction; The conveying device is arranged between the sawing processing center device and the unloading device; The PLC control device is electrically connected to the feeding device, the sawing machining center device, the robot laser cutting device, the CNC drilling and milling center device, and the unloading device.

2. The profile processing production line according to claim 1, characterized in that: The feeding device comprises a feeding frame, on which a feeding transverse lifting conveyor belt, a feeding longitudinal conveying roller, a feeding manipulator and a pressing mechanism are arranged; One end of the loading transverse lifting conveyor belt is connected to one end of the loading longitudinal conveying roller, and the other end of the loading longitudinal conveying roller is connected to the sawing processing center device; The clamping mechanism comprises a clamping drive device and a clamping block, and the driving end of the clamping drive device is provided with a clamping block; The number of the clamping drive devices is more than two, and the clamping drive devices are relatively arranged on both sides and the upper end of the loading longitudinal conveying roller.

3. The profile processing production line according to claim 2, characterized in that: The pressing block is provided with a rotating wheel, and the surface of the rotating wheel is provided with a polyurethane layer.

4. The profile processing production line according to claim 1, characterized in that: The robot laser cutting device includes a robot laser cutting component and a robot displacement component. The working end of the robot laser cutting component is located at the upper end of the conveying device, and the driving end of the robot displacement component drives the robot laser cutting component to move along the conveying direction of the conveying device.

5. The profile processing production line according to claim 4, characterized in that: The robot displacement assembly includes a displacement guide rail and a longitudinal drive device. The robot laser cutting assembly is slidably matched with the displacement guide rail. The driving end of the longitudinal drive device is connected to the robot laser cutting assembly. The displacement guide rail is arranged along the conveying direction of the conveying device.

6. The profile processing production line according to claim 4, characterized in that: The robot displacement assembly also includes a chain condition and a guide seat. The guide seat is provided with a guide groove. One end of the chain condition is slidably matched with the guide groove, and the other end is connected to the robot laser cutting assembly.

7. The profile processing production line according to claim 1, characterized in that: Mounting brackets for mounting the CNC drilling and milling center device are provided on both sides of the conveying device.

8. The profile processing production line according to claim 1, characterized in that: The material unloading device comprises a material unloading frame, on which a material unloading transverse lifting conveyor belt and a material unloading longitudinal conveying roller are arranged.

9. The profile processing production line according to claim 1, characterized in that: A raw material storage area is provided on one side of the loading device, and a semi-cost storage area is provided on one side of the unloading device.

10. The profile processing production line according to claim 1, characterized in that: It also includes fence pieces, the number of which is more than two and surrounds the sawing machining center device.