Forge piece machining surface treatment device

Abstract

The utility model discloses a forge piece machining surface treatment device, and relates to the technical field of forge piece machining. Comprising a box body, the box body is composed of a processing bin and a bottom bin, the processing bin is located above the bottom bin, the inner wall of the bottom of the processing bin is sunken inwards to form a material guiding bin, a clamping assembly is arranged on the material guiding bin, and discharging ports are symmetrically formed in the inner wall of the bottom of the processing bin and located on the outer side of the material guiding bin; the bottom of the inner wall of the bottom bin is fixedly connected with a water tank, the water tank is located on the inner side of the material guiding bin, and the processing bin communicates with the bottom bin through a discharging port. The device is high in leakproofness, during polishing treatment, dust falling can be conducted in the bin through the atomizing pipe, dust is prevented from drifting everywhere, the surface of a forge piece can be rapidly washed through the cleaning pipe, the forge piece surface treatment efficiency is improved, and meanwhile when the cleaning pipe is used for washing the forge piece, the cleaning pipe is not prone to falling off. And dust and chippings can fall into the bottom bin along the surface of the material guide bin to be collected, and unified cleaning is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a forging processing surface treatment device. Background Art

[0002] As important industrial parts, forgings need to go through grinding, turning and other processes after forging to further process the rough forgings, remove the flash formed during the forging process, and make the surface gloss of the forging products better.

[0003] After forgings are processed, they usually need to be surface treated to improve the performance and quality of the forgings themselves. Existing surface treatment equipment cannot quickly clean the forgings after processing, resulting in low efficiency of forging surface treatment. At the same time, it does not have the effect of reducing dust in the processing environment during processing, which easily causes the dust generated by the processing to float everywhere, causing harm to human health. Therefore, a forging surface treatment device is proposed. Utility Model Content

[0004] The utility model aims to provide a forging surface treatment device, which solves the technical problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forging surface treatment device, comprising a box body, the box body is composed of a processing bin and a bottom bin, the processing bin is located above the bottom bin, the bottom inner wall of the processing bin is recessed inward to form a material guide bin, a clamping assembly is arranged on the material guide bin, the bottom inner wall of the processing bin and the outer side of the material guide bin are symmetrically provided with a discharge port, the bottom of the inner wall of the bottom bin is fixedly connected with a water tank, the water tank is located on the inner side of the material guide bin, and the processing bin is connected with the bottom bin through the discharge port;

[0006] A water pump is fixedly connected to the top of the processing chamber, a connecting valve is fixedly connected to the outer wall of the bottom chamber, the inlet end of the connecting valve passes through the bottom chamber and extends to the inside of the water tank, a water pipe is fixedly connected to the input end of the water pump, and the end of the water pipe away from the water pump is connected to the outlet end of the connecting valve, a cleaning pipe and an atomizing pipe are fixedly connected to the top of the inner wall of the processing chamber, the cleaning pipe is located above the clamping assembly, and the atomizing pipe is located on the outside of the cleaning pipe, a solenoid valve is fixedly connected to the top of the processing chamber, and the output end of the water pump, the inlet end of the cleaning pipe and the inlet end of the atomizing pipe are all connected to the port of the solenoid valve.

[0007] Preferably, the top of the processing chamber is fixedly connected to a fixing plate, the top of the fixing plate is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a mounting seat, the bottom of the mounting seat is fixedly connected to a motor, and the output end of the motor is fixedly connected to a sanding disc.

[0008] Preferably, a protective cover is fixedly connected to the bottom of the mounting seat and located outside the motor, a circular hole is opened on the top inner wall of the processing chamber, and the outer wall of the protective cover is slidably connected to the inner wall of the circular hole.

[0009] Preferably, the clamping assembly includes a connecting plate and a clamping seat fixedly connected to the top surface of the material guide bin, the connecting plate is symmetrically provided with grooves, the top of the clamping seat is symmetrically provided with rectangular grooves, the inner wall of the rectangular groove is rotatably connected with a bidirectional screw, the inner wall of the clamping seat and the inside of the rectangular groove is provided with a feed hole, the feed hole is located above the groove, both ends of the bidirectional screw are threadedly connected with movable blocks, the outer wall of the movable block is slidably connected to the inner wall of the rectangular groove, the top surface of the movable block is fixedly connected to the bottom surface of the clamp, and the inner side wall of the clamp is fixedly connected with a rubber pad.

[0010] Preferably, the outer wall of the bottom bin is symmetrically connected with drain valves, and the drain valves are located on the left and right sides of the water tank.

[0011] Preferably, an observation window is provided on the processing chamber.

[0012] Compared with the related art, the forging surface treatment device provided by the utility model has the following beneficial effects:

[0013] 1. The utility model provides a forging surface treatment device. The device has strong airtightness. When performing grinding treatment, the dust in the bin can be reduced through the atomizing pipe to prevent dust from floating everywhere, and the surface of the forging can be quickly washed through the cleaning pipe, thereby improving the efficiency of the forging surface treatment. At the same time, when the cleaning pipe is washing the forging, dust and debris can fall into the interior of the bottom bin along the surface of the guide bin for collection, which is convenient for unified cleaning.

[0014] 2. The utility model provides a forging surface treatment device. When the forging is subjected to surface treatment, the forging is placed on a clamping seat, and the clamp is driven to move by rotating the bidirectional screw to clamp the forging. This clamping method is not only highly stable, but also highly adjustable, and is suitable for forgings of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the water pump of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the cleaning pipe of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the water tank of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the clamping seat of the utility model;

[0020] Figure 6 This is a schematic diagram of the structure of the mounting seat of the utility model;

[0021] Figure 7 It is a schematic diagram of the structure of the clamp of the utility model.

[0022] In the figure: 1. Processing chamber; 2. Bottom chamber; 3. Water tank; 4. Frosting disc; 5. Connecting plate; 6. Groove; 7. Clamping seat; 8. Feeding hole; 9. Bidirectional screw; 10. Rectangular groove; 11. Clamp; 12. Rubber pad; 13. Motor; 14. Drain valve; 15. Discharge port; 16. Guide chamber; 17. Observation window; 18. Fixed plate; 19. Cylinder; 20. Water pump; 21. Water pipe; 22. Connecting valve; 23. Solenoid valve; 24. Cleaning pipe; 25. Atomizing pipe; 26. Mounting seat; 27. Protective cover. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] See also Figure 1-Figure 4 The utility model provides a technical solution: a forging surface treatment device, including a box body, the box body is composed of a processing bin 1 and a bottom bin 2, the processing bin 1 is located above the bottom bin 2, the bottom inner wall of the processing bin 1 is recessed inward to form a material guide bin 16, the material guide bin 16 is provided with a clamping assembly, the bottom inner wall of the processing bin 1 and the outer side of the material guide bin 16 are symmetrically provided with a discharge port 15, the bottom of the inner wall of the bottom bin 2 is fixedly connected with a water tank 3, the water tank 3 is located on the inner side of the material guide bin 16, the processing bin 1 and the bottom bin 2 are connected through the discharge port 15, and the processing bin 1 is provided with an observation window 17;

[0026] A water pump 20 is fixedly connected to the top of the processing chamber 1, and a connecting valve 22 is fixedly connected to the outer wall of the bottom chamber 2. The inlet end of the connecting valve 22 passes through the bottom chamber 2 and extends to the inside of the water tank 3. A water pipe 21 is fixedly connected to the input end of the water pump 20, and the end of the water pipe 21 away from the water pump 20 is connected to the outlet end of the connecting valve 22. A cleaning pipe 24 and an atomizing pipe 25 are fixedly connected to the top of the inner wall of the processing chamber 1. The cleaning pipe 24 is located above the clamping assembly, and the atomizing pipe 25 is located on the outside of the cleaning pipe 24. A solenoid valve 23 is fixedly connected to the top of the processing chamber 1, and the output end of the water pump 20, the inlet end of the cleaning pipe 24 and the inlet end of the atomizing pipe 25 are all connected to the port of the solenoid valve 23. The outer wall of the bottom chamber 2 is symmetrically connected to the drain valve 14, and the drain valve 14 is located on the left and right sides of the water tank 3.

[0027] In this embodiment, before using the device, the processing chamber 1 is removed from the bottom chamber 2, and then the water tank 3 is filled with water. Thereafter, the processing chamber 1 is covered on the top of the bottom chamber 2, and the water pipe 21 is connected to the connecting valve 22. After the forging is completed, the chamber door is opened and the forging is placed on the clamping assembly for grinding. During the processing, the water pump 20 is started and the gate valve corresponding to the atomizing pipe 25 on the solenoid valve 23 is opened to atomize the inside of the processing chamber 1 to prevent powder from flying in the chamber. After the grinding is completed, the gate valve corresponding to the atomizing pipe 25 is closed, and the gate valve corresponding to the cleaning pipe 24 on the solenoid valve 23 is opened. A plurality of spray holes are provided on the cleaning pipe 24, and the spray holes are arranged to be inclined inward so that the water flow passing through the cleaning pipe 24 can The surface of the clamping assembly and the guide bin 16 can be flushed, and the powder and debris generated in the bin can be fully flushed to the discharge port 15, and then enter the bottom bin 2 through the discharge port 15. The treatment status of the forging surface can be observed in real time through the observation window 17. After the surface treatment work is completed, the forging is taken out. The device has strong airtightness. During the grinding process, the dust in the bin can be reduced through the atomizing tube 25 to prevent the dust from floating everywhere, and the surface of the forging can be quickly flushed through the cleaning tube 24, thereby improving the efficiency of the surface treatment of the forging. At the same time, when the cleaning tube 24 flushes the forging, the dust and debris can fall into the interior of the bottom bin 2 along the surface of the guide bin 16 for collection, which is convenient for unified cleaning.

[0028] Embodiment 2:

[0029] See also Figure 1-Figure 7As shown, on the basis of the first embodiment, the utility model provides a technical solution: a fixing plate 18 is fixedly connected to the top of the processing chamber 1, a cylinder 19 is fixedly connected to the top of the fixing plate 18, a mounting seat 26 is fixedly connected to the output end of the cylinder 19, a motor 13 is fixedly connected to the bottom of the mounting seat 26, a grinding disc 4 is fixedly connected to the output end of the motor 13, a protective cover 27 is fixedly connected to the bottom of the mounting seat 26 and located on the outside of the motor 13, a circular hole is opened on the inner wall of the top of the processing chamber 1, and the outer wall of the protective cover 27 is slidably connected to the inner wall of the circular hole, and the motor 13 can be protected by the protective cover 27 to prevent the motor 13 from being damaged when overflowing from the processing chamber 1;

[0030] The clamping assembly includes a connecting plate 5 and a clamping seat 7 fixedly connected to the top surface of the material guide bin 16, the connecting plate 5 is symmetrically provided with grooves 6, the top of the clamping seat 7 is symmetrically provided with rectangular grooves 10, the inner wall of the rectangular groove 10 is rotatably connected with a bidirectional screw 9, the inner wall of the clamping seat 7 and the inside of the rectangular groove 10 is provided with a feed hole 8, the feed hole 8 is located above the groove 6, both ends of the bidirectional screw 9 are threadedly connected with movable blocks, the outer wall of the movable block is slidably connected to the inner wall of the rectangular groove 10, the top surface of the movable block is fixedly connected to the bottom surface of the clamp 11, and the inner side wall of the clamp 11 is fixedly connected with a rubber pad 12.

[0031] In this embodiment, after the forging is placed on the clamping seat 7, the movable blocks at both ends are driven to move closer or farther from each other by rotating the bidirectional screw 9, so that the clamps 11 at both ends of the clamping seat 7 can freely adjust the spacing, which is convenient for clamping forgings of different sizes, and the friction between the clamp 11 and the forging is enhanced by the rubber pad 12 to improve the clamping stability. After the forging is clamped, the cylinder 19 is started to push the mounting seat 26 to move downward, and the grinding disc 4 is pressed against the surface of the forging. The surface of the forging can be polished by starting the motor 13 to drive the grinding disc 4 to rotate at high speed. The debris and powder generated during grinding fall on the clamping seat 7. When the clamping seat 7 is flushed, the debris and powder together with the water flow fall into the bottom bin 2 through the discharge hole 8 on the inner side of the rectangular groove 10, the groove 6, the surface of the guide bin 16, and the discharge port 15 for collection.

[0032] Working principle: When the forging is subjected to surface treatment, the forging is placed on the clamping seat 7, and the clamp 11 is driven to move by rotating the bidirectional screw 9 to clamp the forging. After clamping, the cylinder 19 is started to push the mounting seat 26 to move downward, and the grinding disc 4 is pressed against the surface of the forging. Then, the motor 13 is started to drive the grinding disc 4 to rotate at high speed to grind the surface of the forging. While grinding, the water pump 20 is started and the gate valve corresponding to the atomizing pipe 25 on the solenoid valve 23 is opened to atomize the inside of the processing chamber 1 to prevent powder from flying in the chamber. After grinding, the gate valve corresponding to the atomizing pipe 25 is closed, and the gate valve corresponding to the cleaning pipe 24 on the solenoid valve 23 is opened. A plurality of spray holes are provided on the cleaning pipe 24, and the spray holes are inclined inward to allow the powder to pass through the processing chamber 1. The water flow of the cleaning pipe 24 can flush the clamping components and the surface of the guide bin 16, and then fully flush the powder and debris generated in the bin to the discharge port 15, and then enter the bottom bin 2 through the discharge port 15. The treatment status of the forging surface can be observed in real time through the observation window 17. After the surface treatment work is completed, the forging is taken out. The device has strong airtightness. During the grinding process, the dust in the bin can be reduced through the atomizing pipe 25 to prevent dust from floating everywhere, and the surface of the forging can be quickly flushed through the cleaning pipe 24, thereby improving the efficiency of the surface treatment of the forging. At the same time, when the cleaning pipe 24 flushes the forging, the dust and debris can fall into the interior of the bottom bin 2 along the surface of the guide bin 16 for collection, which is convenient for unified cleaning.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forging surface treatment device, comprising a box, characterized in that: The box body is composed of a processing bin (1) and a bottom bin (2); the processing bin (1) is located above the bottom bin (2); the bottom inner wall of the processing bin (1) is recessed inward to form a material guide bin (16); a clamping assembly is provided on the material guide bin (16); a discharge port (15) is symmetrically provided on the bottom inner wall of the processing bin (1) and located outside the material guide bin (16); a water tank (3) is fixedly connected to the bottom of the inner wall of the bottom bin (2); the water tank (3) is located inside the material guide bin (16); and the processing bin (1) and the bottom bin (2) are connected via the discharge port (15); A water pump (20) is fixedly connected to the top of the processing chamber (1); a connecting valve (22) is fixedly connected to the outer wall of the bottom chamber (2); an inlet end of the connecting valve (22) passes through the bottom chamber (2) and extends to the inside of the water tank (3); a water pipe (21) is fixedly connected to the input end of the water pump (20); an end of the water pipe (21) away from the water pump (20) is connected to the outlet end of the connecting valve (22); a cleaning pipe (24) and an atomizing pipe (25) are fixedly connected to the top of the inner wall of the processing chamber (1); the cleaning pipe (24) is located above the clamping assembly; the atomizing pipe (25) is located outside the cleaning pipe (24); a solenoid valve (23) is fixedly connected to the top of the processing chamber (1); and the output end of the water pump (20), the inlet end of the cleaning pipe (24) and the inlet end of the atomizing pipe (25) are all connected to the port of the solenoid valve (23).

2. A forging surface treatment device according to claim 1, characterized in that: The top of the processing chamber (1) is fixedly connected to a fixing plate (18), the top of the fixing plate (18) is fixedly connected to a cylinder (19), the output end of the cylinder (19) is fixedly connected to a mounting seat (26), the bottom of the mounting seat (26) is fixedly connected to a motor (13), and the output end of the motor (13) is fixedly connected to a sanding disc (4).

3. A forging surface treatment device according to claim 2, characterized in that: A protective cover (27) is fixedly connected to the bottom of the mounting seat (26) and located outside the motor (13); a circular hole is formed on the top inner wall of the processing chamber (1); and the outer wall of the protective cover (27) is slidably connected to the inner wall of the circular hole.

4. A forging surface treatment device according to claim 1, characterized in that: The clamping assembly comprises a connecting plate (5) and a clamping seat (7) fixedly connected to the top surface of the material guide bin (16), the connecting plate (5) is symmetrically provided with grooves (6), the top of the clamping seat (7) is symmetrically provided with rectangular grooves (10), the inner wall of the rectangular groove (10) is rotatably connected with a bidirectional screw (9), the inner wall of the clamping seat (7) and located inside the rectangular groove (10) is provided with a feed hole (8), the feed hole (8) is located above the groove (6), both ends of the bidirectional screw (9) are threadedly connected with movable blocks, the outer wall of the movable block is slidably connected to the inner wall of the rectangular groove (10), the top surface of the movable block is fixedly connected to the bottom surface of the clamp (11), and the inner side wall of the clamp (11) is fixedly connected with a rubber pad (12).

5. The forging surface treatment device according to claim 1, characterized in that: The outer wall of the bottom bin (2) is symmetrically connected to a drain valve (14), and the drain valve (14) is located on the left and right sides of the water tank (3).

6. The forging surface treatment device according to claim 1, characterized in that: The processing chamber (1) is provided with an observation window (17).

Images