Automatic production device for casting workshop
By using electromagnets and positioning rods to fix the crucible in the automated production equipment of the casting workshop, the problem of long disassembly and replacement of the crucible is solved, rapid disassembly and multi-angle motion trajectory design are realized, and the flexibility and efficiency of scooping and pouring are improved. .
Patent Information
- Application Number
- CN202420754868.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-12
AI Technical Summary
In the prior art, crucibles are prone to damage after multiple use, and disassembly and replacement takes a lot of time.
An automated production device for a casting workshop is designed, which uses electromagnets to absorb special-shaped metal blocks, fix the crucible, and improve installation stability through positioning rods. When disassembling, simply disconnect the power to the electromagnet to demagnetize it and quickly unplug the crucible.
It realizes the quick disassembly and replacement of the crucible, saving time, and improves the flexibility of the scoop and the efficiency of pouring through the design of multi-angle motion trajectories.
Smart Images

Figure CN222371607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile production, in particular to an automated production device for a foundry workshop. Background Art
[0002] The cylinder head of an automobile engine is installed on the top of the engine block, sealing the cylinder from the top and forming a combustion chamber. It is often in contact with high-temperature and high-pressure fuel gas, so it bears a large thermal and mechanical load. The cylinder head is also equipped with intake and exhaust valve seats, valve guide holes for installing intake and exhaust valves, as well as intake and exhaust channels. The cylinder head of a gasoline engine is processed with holes for installing spark plugs, while the cylinder head of a diesel engine is processed with holes for installing injectors. The cylinder head of an overhead camshaft engine is also processed with camshaft bearing holes for installing the camshaft.
[0003] The cylinder head is generally made of gray cast iron or alloy cast iron. Aluminum alloy has good thermal conductivity, which is beneficial to improving the compression ratio. The cylinder head is a component of the combustion chamber. The shape of the combustion chamber has a great influence on the operation of the engine. In the production and processing of the automobile engine cylinder head, it is necessary to pour the raw aluminum liquid into the mold in the pouring station for pouring. In the prior art, a manipulator is generally used for processing. A crucible is connected to one end of the manipulator to scoop the raw aluminum liquid. The crucible is easily damaged after being used many times and needs to be replaced. The crucible is generally fixed to one end of the manipulator by multiple bolts. Disassembly and replacement requires a lot of time. Therefore, the utility model proposes an automated production device for a foundry workshop to solve the problems existing in the prior art. Summary of the invention
[0004] In view of the above problems, the utility model proposes an automated production device for a foundry. When disassembling the crucible, the automated production device for the foundry only needs to disconnect the power of the electromagnet to remove the magnetism, making it convenient to pull out the crucible, and making disassembly and replacement faster.
[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: an automated production device for a foundry workshop, comprising a base and a rotating seat, the rotating seat is rotatably arranged above the base, and a support arm is rotatably arranged on the rotating seat, a rotating cylinder is rotatably arranged on the upper end of the support arm, and a rotating rod is rotatably arranged inside the rotating cylinder, an axis plate is arranged at one end of the rotating rod, and a driving machine is rotatably installed inside the axis plate through a motor-driven driving, a connecting piece is connected to the output end of the driving machine, and the connecting piece is used to install a crucible;
[0006] A mounting shaft is provided at one end of the crucible, and a special-shaped metal block is provided at the middle position of one end of the mounting shaft, a positioning rod is provided at the edge of one end of the mounting shaft, a special-shaped groove adapted to the special-shaped metal block is provided on the inner side of the connecting piece, and an electromagnet for adsorbing the special-shaped metal block is provided in the special-shaped groove, and a positioning hole adapted to the positioning rod is provided at the edge of one end of the connecting piece.
[0007] A further improvement is that a first motor is provided on the rotating seat, and an output end of the first motor is connected to a rotating shaft connecting the rotating seat and the base through a belt.
[0008] A further improvement is that a first ear plate is provided at one end of the top of the rotating seat, the support arm is rotatably mounted on the first ear plate, a second motor is provided on the first ear plate, and an output end of the second motor is connected to the support arm.
[0009] A further improvement is that a hinged seat is provided at one end of the top of the swivel seat away from the first ear plate, and a cylinder is hinged on the hinged seat, and the output end of the cylinder is rotatably connected to the support arm.
[0010] A further improvement is that a second ear plate is provided below the rotating drum, and the second ear plate is rotatably mounted with the support arm, a third motor is provided on the second ear plate, and an output end of the third motor is connected with the support arm.
[0011] A further improvement is that a driving bin is provided at one end of the rotating drum, and a fourth motor is provided at one end of one side of the driving bin, one end of the rotating rod passes through the rotating drum to the interior of the driving bin, and the output end of the fourth motor is connected to one end of the rotating rod through a belt.
[0012] A further improvement is that a fixing foot is provided below the outer side of the base, and a fixing hole is provided on the fixing foot, and an electric control box is provided at one end of the base.
[0013] The beneficial effects of the utility model are:
[0014] 1. The utility model inserts the special-shaped metal block on the crucible installation axis into the special-shaped groove in the connecting piece to connect with the manipulator, and fixes the crucible by electromagnetically adsorbing the special-shaped metal block through the electromagnet, and inserts the positioning rod into the positioning hole to improve the installation stability of the crucible. When disassembling, it only needs to disconnect the power of the electromagnet to remove the magnetism, so that the crucible can be pulled out conveniently, and the disassembly and replacement are faster.
[0015] 2. The utility model can change the movement trajectory of the crucible at multiple angles by rotating the support arm on the rotating seat, rotating the drum on the support arm, rotating the rotating rod in the rotating drum, rotating the driving machine in the shaft plate, and rotating the connecting piece at the output end of the driving machine, so as to facilitate scooping. The movement direction of the crucible can be changed by rotating the rotating seat on the base, so as to facilitate pouring at multiple pouring stations and be more flexible in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is the front view of the utility model;
[0017] Figure 2 A schematic diagram of a crucible of the utility model;
[0018] Figure 3 It is a side view schematic diagram of the utility model;
[0019] Figure 4 It is a bottom schematic diagram of the utility model.
[0020] Among them: 1. base; 2. swivel seat; 3. support arm; 4. rotating drum; 5. rotating rod; 6. shaft plate; 7. driving motor; 8. connecting plate; 9. crucible; 10. mounting shaft; 11. special-shaped metal block; 12. positioning rod; 13. electromagnet; 14. positioning hole; 15. first motor; 16. first ear plate; 17. second motor; 18. hinged seat; 19. cylinder; 20. second ear plate; 21. third motor; 22. driving compartment; 23. fourth motor; 24. fixed foot; 25. electric control box. DETAILED DESCRIPTION
[0021] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention. Example 1
[0022] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes an automated production device for a foundry, comprising a base 1 and a rotating base 2, wherein the rotating base 2 is rotatably arranged above the base 1, and a support arm 3 is rotatably arranged on the rotating base 2, a rotating drum 4 is rotatably arranged on the upper end of the support arm 3, and a rotating rod 5 is rotatably arranged inside the rotating drum 4, an axis plate 6 is arranged at one end of the rotating rod 5, and a driving machine 7 is rotatably installed inside the axis plate 6 through a motor-driven rotation, and a connecting piece 8 is connected to the output end of the driving machine 7, and the connecting piece 8 is used to install a crucible 9;
[0023] A mounting shaft 10 is provided at one end of the crucible 9, and a special-shaped metal block 11 is provided at the middle position of one end of the mounting shaft 10, a positioning rod 12 is provided at the edge of one end of the mounting shaft 10, a special-shaped groove adapted to the special-shaped metal block 11 is provided on the inner side of the connecting piece 8, and an electromagnet 13 for adsorbing the special-shaped metal block 11 is provided in the special-shaped groove, and a positioning hole 14 adapted to the positioning rod 12 is provided at the edge of one end of the connecting piece 8. When in use, the special-shaped metal block 11 on the mounting shaft 10 of the crucible 9 is inserted into the special-shaped groove in the connecting piece 8 to connect with the manipulator, and the special-shaped metal block 11 is electromagnetically adsorbed by the electromagnet 13 to fix the crucible 9, and the positioning rod 12 is inserted into the positioning hole 14 to improve the installation stability of the crucible 9. When disassembling, it is only necessary to disconnect the power of the electromagnet 13 to remove the magnetism, so that the crucible 9 can be easily pulled out. During operation, the movement trajectory of the crucible 9 can be changed at multiple angles by the rotation of the support arm 3 on the turntable 2, the rotation of the drum 4 on the support arm 3, the rotation of the rotating rod 5 in the drum 4, the rotation of the driving machine 7 in the shaft plate 6, and the connection piece 8 at the output end of the driving machine 7, so as to facilitate scooping, and the movement direction of the crucible 9 can be changed by the rotation of the turntable 2 on the base 1, so as to facilitate pouring at multiple pouring stations and be more flexible in use.
[0024] The rotating seat 2 is provided with a first motor 15, and the output end of the first motor 15 is connected to the rotating shaft connecting the rotating seat 2 and the base 1 through a belt. The rotating seat 2 and the base 1 are rotatably connected through the rotating shaft, and the output end of the first motor 15 is connected to the rotating shaft through a belt, thereby driving the rotating seat 2 to rotate on the base 1, and the direction of movement of the crucible 9 can be changed, so as to facilitate pouring at multiple pouring stations.
[0025] A first ear plate 16 is provided at one end of the top of the rotating base 2, and the support arm 3 is rotatably mounted on the first ear plate 16. A second motor 17 is provided on the first ear plate 16, and an output end of the second motor 17 is connected to the support arm 3. When in use, the second motor 17 drives the support arm 3 to rotate on the first ear plate 16, so as to change the motion trajectory of the crucible 9 at multiple angles.
[0026] A hinge seat 18 is provided at one end of the top of the rotating seat 2 away from the first ear plate 16, and a cylinder 19 is hinged on the hinge seat 18, and the output end of the cylinder 19 is rotatably connected to the support arm 3. When in use, the output of the cylinder 19 pushes the support arm 3, assisting the second motor 17 to drive the support arm 3 to rotate on the first ear plate 16, so that the bearing capacity is further enhanced.
[0027] A second ear plate 20 is provided below the rotating drum 4, and the second ear plate 20 is rotatably mounted with the support arm 3. A third motor 21 is provided on the second ear plate 20, and the output end of the third motor 21 is connected to the support arm 3. When in use, the output end of the third motor 21 is connected to the support arm 3, driving the second ear plate 20 to rotate on the support plate 3, thereby driving the rotating drum 4 to rotate, so as to facilitate changing the motion trajectory of the crucible 9 at multiple angles.
[0028] One end of the rotating drum 4 is provided with a driving bin 22, and one end of the driving bin 22 is provided with a fourth motor 23. One end of the rotating rod 5 passes through the rotating drum 4 to the inside of the driving bin 22, and the output end of the fourth motor 23 is connected to one end of the rotating rod 5 through a belt. When in use, the output end of the fourth motor 23 drives the rotating rod 5 to rotate through the belt, so as to change the motion trajectory of the crucible 9 at multiple angles. Example 2
[0029] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes an automated production device for a foundry, comprising a base 1 and a rotating base 2, wherein the rotating base 2 is rotatably arranged above the base 1, and a support arm 3 is rotatably arranged on the rotating base 2, a rotating drum 4 is rotatably arranged on the upper end of the support arm 3, and a rotating rod 5 is rotatably arranged inside the rotating drum 4, an axis plate 6 is arranged at one end of the rotating rod 5, and a driving machine 7 is rotatably installed inside the axis plate 6 through a motor-driven rotation, and a connecting piece 8 is connected to the output end of the driving machine 7, and the connecting piece 8 is used to install a crucible 9;
[0030] A mounting shaft 10 is provided at one end of the crucible 9, and a special-shaped metal block 11 is provided at the middle position of one end of the mounting shaft 10, a positioning rod 12 is provided at the edge of one end of the mounting shaft 10, a special-shaped groove adapted to the special-shaped metal block 11 is provided on the inner side of the connecting piece 8, and an electromagnet 13 for adsorbing the special-shaped metal block 11 is provided in the special-shaped groove, and a positioning hole 14 adapted to the positioning rod 12 is provided at the edge of one end of the connecting piece 8. When in use, the special-shaped metal block 11 on the mounting shaft 10 of the crucible 9 is inserted into the special-shaped groove in the connecting piece 8 to connect with the manipulator, and the special-shaped metal block 11 is electromagnetically adsorbed by the electromagnet 13 to fix the crucible 9, and the positioning rod 12 is inserted into the positioning hole 14 to improve the installation stability of the crucible 9. When disassembling, it is only necessary to disconnect the power of the electromagnet 13 to remove the magnetism, so that the crucible 9 can be easily pulled out. During operation, the movement trajectory of the crucible 9 can be changed at multiple angles by the rotation of the support arm 3 on the turntable 2, the rotation of the drum 4 on the support arm 3, the rotation of the rotating rod 5 in the drum 4, the rotation of the driving machine 7 in the shaft plate 6, and the connection piece 8 at the output end of the driving machine 7, so as to facilitate scooping, and the movement direction of the crucible 9 can be changed by the rotation of the turntable 2 on the base 1, so as to facilitate pouring at multiple pouring stations and be more flexible in use.
[0031] The rotating seat 2 is provided with a first motor 15, and the output end of the first motor 15 is connected to the rotating shaft connecting the rotating seat 2 and the base 1 through a belt. The rotating seat 2 and the base 1 are rotatably connected through the rotating shaft, and the output end of the first motor 15 is connected to the rotating shaft through a belt, thereby driving the rotating seat 2 to rotate on the base 1, and the direction of movement of the crucible 9 can be changed, so as to facilitate pouring at multiple pouring stations.
[0032] A fixing foot 24 is provided below the outer side of the base 1, and a fixing hole is provided on the fixing foot 24, and an electric control box 25 is provided at one end of the base 1. When in use, the electric control box 25 controls the power supply, and the base 1 is fixed to the installation base surface through the fixing holes on the fixing foot 24 and bolts.
[0033] The foundry automated production device inserts the shaped metal block 11 on the installation shaft 10 of the crucible 9 into the shaped groove in the connecting piece 8 to connect with the manipulator, and the shaped metal block 11 is electromagnetically adsorbed by the electromagnet 13 to fix the crucible 9, and the positioning rod 12 is inserted into the positioning hole 14 to improve the installation stability of the crucible 9. When disassembling, it is only necessary to disconnect the power of the electromagnet 13 to remove the magnetism, which is convenient for pulling out the crucible 9, and the disassembly and replacement are faster. In addition, this product can change the movement trajectory of the crucible 9 at multiple angles through the rotation of the support arm 3 on the rotating seat 2, the rotation of the drum 4 on the support arm 3, the rotation of the rotating rod 5 in the rotating drum 4, the rotation of the driving machine 7 in the shaft plate 6, and the rotation of the connecting piece 8 at the output end of the driving machine 7, so as to facilitate scooping. The direction of movement of the crucible 9 can be changed by rotating the rotating seat 2 on the base 1, so as to facilitate pouring at multiple pouring stations, and it is more flexible to use.
[0034] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automated production device for a foundry, comprising a base (1) and a swivel base (2), characterized in that: The rotating seat (2) is rotatably arranged above the base (1), and a support arm (3) is rotatably provided on the rotating seat (2), a rotating drum (4) is rotatably provided on the upper end of the support arm (3), and a rotating rod (5) is rotatably provided inside the rotating drum (4), an axis plate (6) is provided at one end of the rotating rod (5), and a driving machine (7) is rotatably installed inside the axis plate (6) driven by a motor, and a connecting plate (8) is connected to the output end of the driving machine (7), and the connecting plate (8) is used to install a crucible (9); A mounting shaft (10) is provided at one end of the crucible (9), and a special-shaped metal block (11) is provided at the middle position of one end of the mounting shaft (10), a positioning rod (12) is provided at the edge of one end of the mounting shaft (10), a special-shaped groove matching the special-shaped metal block (11) is provided on the inner side of the connecting piece (8), and an electromagnet (13) for adsorbing the special-shaped metal block (11) is provided in the special-shaped groove, and a positioning hole (14) matching the positioning rod (12) is provided at the edge of one end of the connecting piece (8).
2. The foundry automated production device according to claim 1, characterized in that: The rotating seat (2) is provided with a first motor (15), and the output end of the first motor (15) is connected to the rotating shaft connecting the rotating seat (2) and the base (1) via a belt.
3. The foundry automated production device according to claim 2, characterized in that: A first ear plate (16) is provided at one end of the top of the rotating seat (2), the support arm (3) is rotatably mounted on the first ear plate (16), a second motor (17) is provided on the first ear plate (16), and an output end of the second motor (17) is connected to the support arm (3).
4. The foundry automated production device according to claim 3, characterized in that: An articulated seat (18) is provided at one end of the top of the rotating seat (2) away from the first ear plate (16), and a cylinder (19) is hingedly connected to the articulated seat (18), and an output end of the cylinder (19) is rotatably connected to the support arm (3).
5. The foundry automated production device according to claim 4, characterized in that: A second ear plate (20) is provided below the rotating drum (4), and the second ear plate (20) is rotatably mounted on the support arm (3). A third motor (21) is provided on the second ear plate (20), and an output end of the third motor (21) is connected to the support arm (3).
6. The foundry automated production device according to claim 5, characterized in that: A driving chamber (22) is provided at one end of the rotating drum (4), and a fourth motor (23) is provided at one end of one side of the driving chamber (22); one end of the rotating rod (5) passes through the rotating drum (4) to the interior of the driving chamber (22); and an output end of the fourth motor (23) is connected to one end of the rotating rod (5) via a belt.
7. The foundry automated production device according to claim 1, characterized in that: A fixing foot (24) is provided below the outer side of the base (1), and a fixing hole is provided on the fixing foot (24). An electric control box (25) is provided at one end of the base (1).