Cold and hot universal automatic single-head setting machine

Abstract

The utility model discloses an automatic single-head setting machine for both cooling and heating. Comprising a machine frame, a feeding rack used for storing materials to be machined, a feeding carrying device used for carrying the materials on the feeding rack to an upper die plate, an upper support, an upper die lifting driving device used for driving the upper die plate to ascend and descend, the upper die plate used for die pressing shaping and a lower die plate used for die pressing shaping. The device comprises a lower die plate, a heating device used for heating materials placed on the lower die plate, a heating advancing and retreating driving device used for driving the heating device to move to the position above the materials, a discharging rack used for storing the machined materials, and a discharging carrying device used for carrying the machined materials on the lower die plate to the discharging rack. The hot and cold all-in-one machine is reasonable in structural design, can complete a series of automatic operations such as automatic feeding, automatic mold pressing positioning, automatic heating and automatic discharging of materials, is high in production efficiency, can realize hot and cold all-in-one, can be used for processing wider products, and meets the requirements of more customers.

Description

Technical Field

[0001] The utility model relates to the technical field of shaping machines, and more specifically to an automatic single-head shaping machine which is universal for hot and cold applications. Background Art

[0002] The existing shaping machine is generally equipped with an upper mold lifting drive device for driving the upper mold to lift, an upper mold for molding and shaping, and a lower mold for molding and shaping. When working, it is necessary to manually carry the material to be processed to the lower mold, and then start the upper mold lifting drive device to drive the upper mold to move downward and close the mold with the lower mold, so as to mold and shape the material. However, the existing shaping machine still has the following shortcomings: 1. It is impossible to achieve universal hot and cold shaping on one machine, and the range of products that can be processed is relatively small; 2. It is impossible to realize automatic loading and unloading, and it needs manual handling, which is inefficient and labor-intensive. Utility Model Content

[0003] The purpose of the utility model is to overcome the above-mentioned defects in the prior art and to provide an automatic single-head shaping machine which can complete a series of automated operations such as automatic material loading, automatic molding positioning, automatic heating, automatic unloading, etc. and is applicable to both hot and cold applications.

[0004] To achieve the above-mentioned purpose, the utility model provides an automatic single-head shaping machine for hot and cold applications, comprising a frame, a loading rack for storing materials to be processed, a loading and conveying device for conveying materials on the loading rack to an upper template, an upper bracket, an upper mold lifting and driving device for driving the upper template to lift and lower, an upper template for molding and shaping, a lower template for molding and shaping, a heating device for heating materials placed on the lower template, a heating advance and retreat driving device for driving the heating device to move above the materials, a lowering rack for storing materials after processing, and a lowering and conveying device for conveying the processed materials on the lower template to the lowering rack, wherein the loading and conveying rack The frame, upper frame and lower feeding rack are all installed on the frame, the upper frame is located between the upper feeding rack and the lower feeding rack, the upper mold lifting drive device is installed on the upper frame, the upper mold lifting drive device is transmission connected with the upper mold plate and drives it to move up and down, the lower mold plate is installed on the frame and is located directly below the upper mold plate, the heating advance and retreat drive device is installed on the frame and is located on the rear side of the lower mold plate, the heating advance and retreat drive device is transmission connected with the heating device and can drive it to move above the lower mold plate or away from the lower mold plate, the upper material handling device is installed on one side of the upper frame and is located above the upper feeding rack, and the lower material handling device is installed on the other side of the upper frame and is located above the lower feeding rack.

[0005] Preferably, the loading and handling device includes a loading transverse movement cylinder, a loading mounting plate, a loading lifting cylinder, a loading suction cup bracket and a loading suction cup. The loading transverse movement cylinder is horizontally installed on one side of the upper bracket, and the loading lifting cylinder is installed on the moving part of the loading transverse movement cylinder through the loading mounting plate. The loading lifting cylinder is transmission-connected to the loading suction cup through the loading suction cup bracket and drives it to move up and down.

[0006] Preferably, the upper mold lifting drive device includes a mold closing drive cylinder, an upper mold connecting plate, a booster cylinder and an upper mold lifting guide column. The mold closing drive cylinder and the booster cylinder are respectively installed on the upper bracket. The mold closing drive cylinder is located on both sides of the booster cylinder. The output rods of the mold closing drive cylinder and the booster cylinder both pass through the upper bracket and are transmission connected to the upper mold connecting plate. The upper mold lifting guide column is longitudinally installed on the upper mold connecting plate. The upper mold lifting guide column can pass through the upper bracket. The upper mold connecting plate is connected to the upper mold plate located therebelow through a connecting column.

[0007] Preferably, the heating device comprises a heating mounting plate, a heating cover and a heating lamp tube, wherein the heating cover is mounted on the bottom of the heating mounting plate, and a plurality of heating lamp tubes are provided and arranged in parallel inside the heating cover.

[0008] Preferably, the heating advance and retreat drive device includes a heating advance and retreat drive cylinder, a heating advance and retreat guide rail and a heating bracket, the heating advance and retreat guide rails are located on both sides of the heating advance and retreat drive cylinder, the heating bracket is slidably mounted on the frame through the heating advance and retreat guide rails, the heating advance and retreat drive cylinder is transmission-connected to the heating bracket and drives it to move laterally, and the heating bracket is connected to the heating mounting plate.

[0009] Preferably, the material unloading and handling device includes a material unloading transverse movement cylinder, a material unloading mounting plate, a material unloading lifting cylinder, a material unloading suction cup bracket and a material unloading suction cup. The material unloading transverse movement cylinder is horizontally installed on one side of the upper bracket, and the material unloading lifting cylinder is installed on the moving part of the material unloading transverse movement cylinder through the material unloading mounting plate. The material unloading lifting cylinder is connected to the material unloading suction cup through the material unloading suction cup bracket and drives it to move up and down.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model has a reasonable structural design. The frame is provided with a loading rack, a loading and transporting device, an upper bracket, an upper mold lifting and driving device, an upper mold plate, a lower mold plate, a heating device, a heating advance and retreat driving device, a unloading rack and an unloading and transporting device. It can complete a series of automated operations such as automatic loading of materials, automatic molding positioning, automatic heating, automatic unloading, etc. It has high production efficiency, can realize both hot and cold applications, can process a wider range of products, and meet the needs of more customers. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 This is a schematic diagram of the structure of the automatic single-head shaping machine for hot and cold applications provided by the embodiment of the utility model. Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the structure of the automatic single-head shaping machine for hot and cold applications provided by the embodiment of the utility model. Figure 2 ;

[0015] Figure 3 It is a structural schematic diagram of the heating and shaping parts of the automatic single-head shaping machine provided by the embodiment of the utility model;

[0016] Figure 4 It is a structural schematic diagram of a heating advance and retreat drive device and a heating device provided in an embodiment of the utility model;

[0017] Figure 5 It is a structural schematic diagram of a heating cover and a heating lamp tube provided in an embodiment of the utility model. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Please refer to Figure 1 and Figure 2The embodiment of the utility model provides an automatic single-head shaping machine for hot and cold applications, comprising a frame 1, a loading rack 2 for storing materials to be processed, a loading and conveying device 3 for conveying materials on the loading rack 2 to an upper template, an upper bracket 4, an upper mold lifting and lowering driving device 5 for driving the upper template to lift and lower, an upper template 6 for molding and shaping, a lower template 7 for molding and shaping, a heating device 8 for heating materials placed on the lower template 7, a heating advance and retreat driving device 9 for driving the heating device 8 to move above the materials, a lowering rack 10 for storing materials after processing, and a lowering and conveying device 11 for conveying the processed materials on the lower template 7 to the lowering rack 10, the loading rack 2. The upper bracket 4 and the lower feeding rack 10 are both installed on the frame 1, the upper bracket 4 is located between the upper feeding rack 2 and the lower feeding rack 10, the upper mold lifting drive device 5 is installed on the upper bracket 4, the upper mold lifting drive device 5 is connected to the upper mold plate 6 and drives it to move up and down, the lower mold plate 7 is installed on the frame 1 and is located directly below the upper mold plate 6, the heating advance and retreat drive device 9 is installed on the frame 1 and is located on the rear side of the lower mold plate 7, the heating advance and retreat drive device 9 is connected to the heating device 8 and can drive it to move above the lower mold plate 7 or away from the lower mold plate 7, the upper material handling device 3 is installed on one side of the upper bracket 4 and is located above the upper feeding rack 2, and the lower material handling device 11 is installed on the other side of the upper bracket 4 and is located above the lower feeding rack 10.

[0020] The various components of this embodiment are described in detail below in conjunction with the accompanying drawings.

[0021] like Figure 1 As shown, the loading and handling device 3 may include a loading transverse movement cylinder 31, a loading mounting plate 32, a loading lifting cylinder 33, a loading suction cup bracket 34 and a loading suction cup 35. The loading transverse movement cylinder 31 is horizontally installed on one side of the upper bracket 4, and the loading lifting cylinder 33 is installed on the moving part of the loading transverse movement cylinder 31 through the loading mounting plate 32. The loading lifting cylinder 33 is transmission-connected to the loading suction cup 35 through the loading suction cup bracket 34 and drives it to move up and down.

[0022] During loading, driven by the loading transverse movement cylinder 31 and the loading lifting cylinder 33 , the loading suction cup 35 can suck and carry the material placed in the loading rack 2 to the lower template 7 .

[0023] like Figure 2 and Figure 3As shown, the upper mold lifting drive device 5 may include a mold closing drive cylinder 51, an upper mold connecting plate 52, a boosting cylinder 53 and an upper mold lifting guide column 54. The mold closing drive cylinder 51 and the boosting cylinder 53 are respectively installed on the upper bracket 4. The mold closing drive cylinder 51 is located on both sides of the boosting cylinder 53. The output rods of the mold closing drive cylinder 51 and the boosting cylinder 53 both pass through the upper bracket 4 and are transmission-connected to the upper mold connecting plate 52. The upper mold lifting guide column 54 is longitudinally installed on the upper mold connecting plate 52. The upper mold lifting guide column 54 can pass through the upper bracket 4. The upper mold connecting plate 52 is connected to the upper mold plate 6 located therebelow through the connecting column 55.

[0024] When it is necessary to directly close the mold and finalize the shape, the mold closing driving cylinder 51 and the booster cylinder 53 can drive the upper mold plate 6 to move downward to close the mold with the lower mold plate 7.

[0025] like Figure 4 and Figure 5 As shown, the heating device 8 may include a heating mounting plate 81, a heating cover 82 and a heating lamp tube 83 for generating high temperature. The heating cover 82 is installed at the bottom of the heating mounting plate 81, and a plurality of heating lamp tubes 83 are arranged in parallel inside the heating cover 82.

[0026] like Figure 4 As shown, the heating advance and retreat drive device 9 may include a heating advance and retreat drive cylinder 91, a heating advance and retreat guide rail 92 and a heating bracket 93. The heating advance and retreat guide rails 92 are located on both sides of the heating advance and retreat drive cylinder 91. The heating bracket 93 is slidably mounted on the frame 1 through the heating advance and retreat guide rails 92. The heating advance and retreat drive cylinder 91 is transmission-connected to the heating bracket 93 and drives it to move laterally. The heating bracket 93 is connected to the heating mounting plate 81.

[0027] When it is necessary to heat the material before closing the mold, the heating advance and retreat drive cylinder 91 can drive the heating lamp tube 83 to move to the top of the lower mold plate 7, and the heating lamp tube 83 generates high temperature to heat the material. Then the heating advance and retreat drive cylinder 91 drives the heating lamp tube 83 to retreat and reset, and the mold closing drive cylinder 51 and the boost cylinder 53 then drive the upper mold plate 6 to move downward and close the mold with the lower mold plate 7, thereby realizing the mold closing and shaping after heating.

[0028] like Figure 1 As shown, the material unloading and handling device 11 may include a material unloading transverse moving cylinder 111, a material unloading mounting plate 112, a material unloading lifting cylinder 113, a material unloading suction cup bracket 114 and a material unloading suction cup 115. The material unloading transverse moving cylinder 111 is horizontally installed on one side of the upper bracket 4, and the material unloading lifting cylinder 113 is installed on the moving part of the material unloading transverse moving cylinder 111 through the material unloading mounting plate 112. The material unloading lifting cylinder 113 is connected to the material unloading suction cup 115 through the material unloading suction cup bracket 114 and drives it to move up and down.

[0029] When the material processing is completed, the material unloading suction cup 115 can absorb the material and transfer it to the unloading rack 10 under the drive of the unloading transverse movement cylinder 111 and the unloading lifting cylinder 113.

[0030] To sum up, the utility model has a reasonable structural design and can complete a series of automated operations such as automatic loading of materials, automatic molding positioning, automatic heating, automatic unloading, etc. It has high production efficiency, can be used for both hot and cold applications, and can process a wider range of products to meet the needs of more customers.

[0031] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

Claims

1. An automatic single-head setting machine for both hot and cold applications, characterized in that: The machine comprises a frame, a loading rack for storing materials to be processed, a loading and transporting device for transporting materials on the loading rack to the upper template, an upper bracket, an upper mold lifting and driving device for driving the upper template to lift and lower, an upper template for molding and shaping, a lower template for molding and shaping, a heating device for heating materials placed on the lower template, a heating advance and retreat driving device for driving the heating device to move above the materials, a lower loading rack for storing materials after processing, and a lower loading and transporting device for transporting the processed materials on the lower template to the lower loading rack, wherein the loading rack, the upper bracket and the lower loading rack are all mounted on the frame The upper bracket is located between the upper feeding rack and the lower feeding rack, the upper mold lifting drive device is installed on the upper bracket, the upper mold lifting drive device is transmission connected with the upper mold plate and drives it to move up and down, the lower mold plate is installed on the frame and is located directly below the upper mold plate, the heating advance and retreat drive device is installed on the frame and is located on the rear side of the lower mold plate, the heating advance and retreat drive device is transmission connected with the heating device and can drive it to move above the lower mold plate or away from the lower mold plate, the loading and transporting device is installed on one side of the upper bracket and is located above the upper feeding rack, and the lowering and transporting device is installed on the other side of the upper bracket and is located above the lower feeding rack.

2. The automatic single-head shaping machine for hot and cold applications according to claim 1, characterized in that: The loading and handling device includes a loading transverse movement cylinder, a loading mounting plate, a loading lifting cylinder, a loading suction cup bracket and a loading suction cup. The loading transverse movement cylinder is horizontally installed on one side of the upper bracket, and the loading lifting cylinder is installed on the moving part of the loading transverse movement cylinder through the loading mounting plate. The loading lifting cylinder is transmission-connected to the loading suction cup through the loading suction cup bracket and drives it to move up and down.

3. The automatic single-head setting machine for hot and cold applications according to claim 1, characterized in that: The upper mold lifting drive device includes a mold closing drive cylinder, an upper mold connecting plate, a booster cylinder and an upper mold lifting guide column. The mold closing drive cylinder and the booster cylinder are respectively installed on the upper bracket. The mold closing drive cylinder is located on both sides of the booster cylinder. The output rods of the mold closing drive cylinder and the booster cylinder both pass through the upper bracket and are transmission-connected with the upper mold connecting plate. The upper mold lifting guide column is longitudinally installed on the upper mold connecting plate. The upper mold lifting guide column can pass through the upper bracket. The upper mold connecting plate is connected to the upper mold plate located therebelow through a connecting column.

4. The automatic single-head setting machine for hot and cold applications according to claim 1, characterized in that: The heating device comprises a heating installation plate, a heating cover and a heating lamp tube. The heating cover is installed at the bottom of the heating installation plate. The heating lamp tubes are provided with a plurality of strips and are arranged in parallel inside the heating cover.

5. The automatic single-head setting machine for hot and cold applications according to claim 4, characterized in that: The heating advance and retreat drive device includes a heating advance and retreat drive cylinder, a heating advance and retreat guide rail and a heating bracket. The heating advance and retreat guide rails are located on both sides of the heating advance and retreat drive cylinder. The heating bracket is slidably mounted on the frame through the heating advance and retreat guide rails. The heating advance and retreat drive cylinder is transmission-connected to the heating bracket and drives it to move laterally. The heating bracket is connected to the heating mounting plate.

6. The automatic single-head setting machine for hot and cold applications according to claim 1, characterized in that: The material unloading and handling device includes a material unloading transverse movement cylinder, a material unloading mounting plate, a material unloading lifting cylinder, a material unloading suction cup bracket and a material unloading suction cup. The material unloading transverse movement cylinder is horizontally installed on one side of the upper bracket, and the material unloading lifting cylinder is installed on the moving part of the material unloading transverse movement cylinder through the material unloading mounting plate. The material unloading lifting cylinder is connected to the material unloading suction cup through the material unloading suction cup bracket and drives it to move up and down.

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