Novel zinc alloy melt heating device

By adopting a motor-driven up and down rotating rod and stirring blade structure in the zinc alloy melt heating device, the zinc alloy melt is uniformly stirred, which solves the problem of uneven distribution of zinc alloy melt components and improves the quality of zinc alloy die castings. Quality stability.

CN222378772UActive Publication Date: 2025-01-21福建龙翌合金有限公司
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Patent Information

Application Number
CN202421406537.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-01-21
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

When the existing insulation furnace heats the zinc alloy melt, the zinc alloy melt components are unevenly distributed, affecting the stability of the quality of zinc alloy die castings.

Method used

A new type of zinc alloy melt heating device is designed, which adopts a motor-driven up and down rotating rod and stirring blade structure. The stirring blade is driven by a meshing gear to evenly stir the melt in the heating box. Combined with the use of a heating plate, it ensures that the melt Heating evenly.

Benefits of technology

Through uniform stirring and heating, the uniform distribution of components of the zinc alloy melt is ensured, and the quality stability of zinc alloy die castings is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel zinc alloy melt heating device, which relates to the technical field of zinc alloy smelting and comprises a base, a heating box is arranged on the outer wall of the top of the base, a feed port and a discharge port are respectively arranged on the outer wall of the top and the side wall of the heating box, a motor is mounted on the heating box, and the motor is connected with the base. A heating plate is installed in the heating box, connecting rods are arranged on the inner wall of the heating box, a fixing shell is arranged between the connecting rods, a fixing rod is arranged on the inner wall of the fixing shell, and a first bevel gear is rotationally connected to the fixing rod. The stirring blades on the upper rotating rod and the lower rotating rod can rotate in opposite directions, so that melt in the heating box can be uniformly stirred, and meanwhile, the melt in the heating box can be uniformly heated by matching with the heating plate, so that components in the zinc alloy melt can be uniformly distributed, and the quality of the zinc alloy melt is improved. And the stable quality of the zinc alloy die-casting castings is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of zinc alloy smelting, in particular to a novel zinc alloy melt heating device. Background Art

[0002] Zinc alloy die-castings are widely used in many fields such as daily life. In the actual production process, the zinc alloy melt required for the die-casting equipment to prepare zinc alloy castings is provided by an insulation furnace with a certain insulation capacity.

[0003] Existing insulation furnaces often use heating plates to provide insulation for the internal melt during use, but this method will cause the zinc alloy melt located outside to have a higher temperature, while the temperature inside will be relatively lower, which will lead to uneven distribution of zinc alloy melt components and easily cause unstable quality of zinc alloy die castings. To this end, we provide a new type of zinc alloy melt heating device. Utility Model Content

[0004] In view of the problems existing in the above-mentioned existing novel zinc alloy melt heating device, the present utility model is proposed.

[0005] Therefore, the purpose of the utility model is to provide a new type of zinc alloy melt heating device, which solves the problem that the existing insulation furnace often provides insulation effect to the internal melt through the heating plate during use, but this method will cause the zinc alloy melt located on the outside to be higher, while the temperature inside will be relatively lower, which will cause the zinc alloy melt composition to be unevenly distributed, easily causing the problem of unstable quality of zinc alloy die-casting castings.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A novel zinc alloy melt heating device comprises a base, a heating box is provided on the top outer wall of the base, a feed port and a discharge port are respectively provided on the top outer wall and side walls of the heating box, a motor is installed on the heating box, a heating plate is installed inside the heating box, a connecting rod is provided on the inner wall of the heating box, a fixed shell is provided between the connecting rods, a fixed rod is provided on the inner wall of the fixed shell, a first bevel gear is rotatably connected to the fixed rod, an output end of the motor is fixedly connected to an upper rotating rod through a coupling, the other end of the upper rotating rod extends to the interior of the fixed shell and is provided with a second bevel gear, the first bevel gear and the second bevel gear are meshedly connected, a lower rotating rod is rotatably connected to the bottom inner wall of the heating box, the other end of the lower rotating rod extends to the interior of the fixed shell and is provided with a third bevel gear, the first bevel gear and the third bevel gear are meshedly connected, and stirring blades are provided on both the upper rotating rod and the lower rotating rod.

[0008] Preferably, a roller is installed on the bottom outer wall of the base, and a push handle is provided on the top outer wall of the base.

[0009] Preferably, a battery is installed on the base, and the motor and the heating plate are connected to the battery via wires.

[0010] Preferably, a guide plate is provided on the inner wall of the bottom of the heating box, and the guide end of the guide plate corresponds to the position of the discharge port.

[0011] Furthermore, the stirring blade begins to have a plurality of through holes.

[0012] Preferably, an anti-slip sleeve is embedded on the push handle 7, and the anti-slip sleeve is a rubber sleeve.

[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0014] The utility model can drive the upper rotating rod to rotate through the operation of the motor. Since the second bevel gear is meshed and connected with the first bevel gear, and the third bevel gear is also meshed and connected with the first bevel gear, the upper rotating rod can drive the lower rotating rod to rotate in the opposite direction during the rotation process, so that the melt inside the heating box can be evenly stirred. At the same time, with the use of the heating plate, the melt inside the heating box can be heated evenly, thereby ensuring that the internal components of the zinc alloy melt are evenly distributed, and ensuring the stable quality of the zinc alloy die-casting castings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the heating box of the utility model;

[0018] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0019] Description of reference numerals:

[0020] 1. Base; 2. Heating box; 3. Feed inlet; 4. Discharge outlet; 5. Motor; 6. Roller; 7. Push handle; 8. Battery; 9. Heating plate; 10. Connecting rod; 11. Upper rotating rod; 12. Lower rotating rod; 13. Stirring blade; 14. Guide plate; 15. Fixed shell; 16. Fixed rod; 17. First bevel gear; 18. Second bevel gear; 19. Third bevel gear. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0022] The utility model embodiment discloses a novel zinc alloy melt heating device.

[0023] The utility model provides Figure 1-3 A novel zinc alloy melt heating device shown in the figure comprises a base 1, a heating box 2 is arranged on the top outer wall of the base 1, a feed port 3 and a discharge port 4 are arranged on the top outer wall and the side wall of the heating box 2, a motor 5 is installed on the heating box 2, a heating plate 9 is installed inside the heating box 2, a connecting rod 10 is arranged on the inner wall of the heating box 2, a fixing shell 15 is arranged between the connecting rods 10, a fixing rod 16 is arranged on the inner wall of the fixing shell 15, a first bevel gear 17 is rotatably connected to the fixing rod 16, and the output end of the motor 5 is connected to the motor 5 through a coupling. The device is fixedly connected with an upper rotating rod 11, the other end of the upper rotating rod 11 extends to the interior of the fixed shell 15 and is provided with a second bevel gear 18, the first bevel gear 17 is meshingly connected with the second bevel gear 18, and the bottom inner wall of the heating box 2 is rotatably connected with a lower rotating rod 12, the other end of the lower rotating rod 12 extends to the interior of the fixed shell 15 and is provided with a third bevel gear 19, the first bevel gear 17 is meshingly connected with the third bevel gear 19, and stirring blades 13 are provided on both the upper rotating rod 11 and the lower rotating rod 12.

[0024] The utility model discloses a novel zinc alloy melt heating device. A roller 6 is installed on the bottom outer wall of a base 1, and a push handle 7 is provided on the top outer wall of the base 1, so that the device can be easily moved and the convenience of use is improved.

[0025] The utility model discloses a novel zinc alloy melt heating device, wherein a battery 8 is installed on a base 1, and a motor 5 and a heating plate 9 are connected to the battery 8 through electric wires. The motor 5 and the heating plate 9 can always be provided with power without being connected to an external power source, thereby improving the application scope of the device.

[0026] The utility model discloses a novel zinc alloy melt heating device, wherein a guide plate 14 is provided on the bottom inner wall of the heating box 2, and the guide end of the guide plate 14 corresponds to the position of the discharge port 4, which can provide a guide effect and facilitate the discharge of the zinc alloy melt inside the heating box 2.

[0027] The utility model provides a novel zinc alloy melt heating device. A stirring blade 13 is provided with a plurality of through holes, which can improve the flow conductivity of the stirring blade 13 and prevent the contact surface between the stirring blade 13 and the melt from being too large, causing the stirring blade 13 to be subjected to greater pressure and causing damage to the stirring blade 13.

[0028] The utility model discloses a novel zinc alloy melt heating device. A non-slip sleeve is embedded on a push handle 7. The non-slip sleeve is a rubber sleeve, which can improve the friction between the push handle 7 and the hand of the user.

[0029] When in use, the melt is conveyed to the interior of the heating box 2 through the feed port 3. In order to maintain the temperature of the melt, the heating plate 9 can be started, and the upper rotating rod 11 can be driven to rotate by the operation of the motor 5. Since the second bevel gear 18 is meshed and connected with the first bevel gear 17, and the third bevel gear 19 is also meshed and connected with the first bevel gear 17, the upper rotating rod 11 can drive the lower rotating rod 12 to rotate in the opposite direction during the rotation process, so that the melt inside the heating box 2 can be uniformly stirred, so that the melt inside the heating box 2 can be heated evenly, thereby ensuring that the internal components of the zinc alloy melt are evenly distributed, and ensuring the stable quality of the zinc alloy die-casting castings.

[0030] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A novel zinc alloy melt heating device, comprising a base (1), characterized in that: A heating box (2) is provided on the top outer wall of the base (1), a feed port (3) and a discharge port (4) are provided on the top outer wall and side walls of the heating box (2), respectively, a motor (5) is installed on the heating box (2), a heating plate (9) is installed inside the heating box (2), connecting rods (10) are provided on the inner wall of the heating box (2), a fixing shell (15) is provided between the connecting rods (10), a fixing rod (16) is provided on the inner wall of the fixing shell (15), a first bevel gear (17) is rotatably connected to the fixing rod (16), and an output end of the motor (5) is fixedly connected to a An upper rotating rod (11), the other end of which extends into the interior of the fixed shell (15) and is provided with a second bevel gear (18), the first bevel gear (17) and the second bevel gear (18) being meshingly connected, a lower rotating rod (12) being rotatably connected to the inner wall of the bottom of the heating box (2), the other end of which extends into the interior of the fixed shell (15) and is provided with a third bevel gear (19), the first bevel gear (17) and the third bevel gear (19) being meshingly connected, and stirring blades (13) are provided on both the upper rotating rod (11) and the lower rotating rod (12).

2. The novel zinc alloy melt heating device according to claim 1 is characterized in that: A roller (6) is mounted on the bottom outer wall of the base (1), and a push handle (7) is provided on the top outer wall of the base (1).

3. The novel zinc alloy melt heating device according to claim 1 is characterized in that: A storage battery (8) is installed on the base (1), and the motor (5) and the heating plate (9) are connected to the storage battery (8) via electric wires.

4. The novel zinc alloy melt heating device according to claim 1 is characterized in that: A guide plate (14) is provided on the inner wall of the bottom of the heating box (2), and the guide end of the guide plate (14) corresponds to the position of the discharge port (4).

5. The novel zinc alloy melt heating device according to claim 1 is characterized in that: The stirring blade (13) is provided with a plurality of through holes.

6. The novel zinc alloy melt heating device according to claim 2 is characterized in that: An anti-slip sleeve is embedded on the push handle (7), and the anti-slip sleeve is a rubber sleeve.