Cleaning device without disassembling heat exchanger sheets

By designing a cleaning device that does not require dismantling the heat exchanger plates, and using components such as water inlet pipes and heat exchange fins, the problem of scale accumulation caused by long-term non-cleaning is solved, the heat exchange efficiency is improved, and energy waste and operation are reduced. cost.

CN222378859UActive Publication Date: 2025-01-21TENENG NATURAL GAS CO LTD
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Patent Information

Application Number
CN202420957347.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-21
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

If no cleaning is carried out for a long time, dust and dirt such as scale, sediment and other dust will accumulate inside the heat exchanger plate, seriously affecting the heat exchange efficiency, leading to energy waste and increased operating costs.

Method used

A cleaning device is designed that does not require dismantling the heat exchanger plates. It uses water inlet pipes, heat exchange fins, side positioning pieces, connecting frames, connecting nuts and other components to realize the cleaning and heat exchange process inside the heat exchanger.

Benefits of technology

Through the use of this device, scale and sediment inside the heat exchanger can be effectively removed, heat exchange efficiency can be improved, and energy waste and operating costs can be reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cleaning device comprises a water inlet pipe and heat exchange fins, the outer side of the right end of the water inlet pipe is provided with a first side positioning piece used for positioning a plurality of sets of heat exchange fins, and a second side positioning piece used for positioning a plurality of sets of heat exchange fins is arranged on the outer side of the right end of the water inlet pipe. A plurality of sets of heat exchange fins used for conducting heat exchange on water in the water inlet pipe are arranged in the middle of the right side of the first side positioning piece, and second side positioning pieces used for positioning the right sides of the multiple sets of heat exchange fins are arranged on the right sides of the multiple sets of heat exchange fins. Compared with the prior art, the heat exchanger has the advantages that the first side positioning piece and the second side positioning piece are limited, connected and fixed through the connecting nut and the connecting frame, the heat exchange process is conducted through the multiple sets of heat exchange fins, and the interior of the heat exchange inner pipe is cleaned through cleaning agents through the heat exchange inner pipe and the cleaning pipe; the heat exchange inner seat is used for conducting temperature to the heat exchange fins, so that the heat exchange efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat exchanger plates and relates to a cleaning device without disassembling the heat exchanger plates. Background Art

[0002] The heat exchanger plate is the core component of the plate heat exchanger, which is specially used to isolate the medium and perform heat exchange. During the operation of the heat exchanger, the heat exchange of the plate with hot water is a crucial link. If we cannot use cleaning agents to clean the inside of the heat exchange tube during this process, a series of problems may occur.

[0003] Due to long-term lack of cleaning, a large amount of scale, sediment, corrosion products, polymers, fungi, algae, mud and other dirt may accumulate inside the heat exchange tube. These dirt will seriously affect the heat exchange efficiency of the heat exchanger, making it impossible for hot water to effectively transfer heat, resulting in energy waste. At the same time, due to the reduced heat exchange efficiency, the equipment may require more energy to maintain the same heat output, further increasing the operating cost. Therefore, there is an urgent need for a cleaning device that does not require disassembly of the heat exchanger plates to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a cleaning device that does not require disassembly of heat exchanger plates, thereby solving the problems raised in the above-mentioned background technology.

[0005] The utility model is realized by the following technical scheme: a cleaning device without disassembling heat exchanger plates, comprising: a water inlet pipe and heat exchange fins, wherein the outer side of the right end of the water inlet pipe is provided with a side positioning piece 1 for positioning a plurality of groups of heat exchange fins;

[0006] The middle position on the right side of the side positioning piece 1 is provided with a plurality of groups of heat exchange fins for exchanging heat with the water inside the water inlet pipe, and the right side of the plurality of groups of heat exchange fins is provided with a side positioning piece 2 for positioning the right side of the plurality of groups of heat exchange fins;

[0007] Several groups of connecting frames for connecting and fixing the side positioning piece one and the side positioning piece two are provided at the upper and lower ends between the side positioning piece one and the side positioning piece two, and several groups of external thread grooves for screwing with connecting nut threads are provided on the outer sides of the left and right ends of the connecting frames, and a group of connecting nuts for connection are provided on the left and right sides of each group of connecting frames, so that the side positioning piece one and the side positioning piece two can be limitedly connected and fixed by using the connecting nuts and the connecting frames.

[0008] As a preferred embodiment, the cross-section of the heat exchange fin is a rectangular structure, the interior of the heat exchange fin is a hollow structure, and the manufacturing material is made of an aluminum alloy material. The heat exchange process can be carried out by using several groups of heat exchange fins.

[0009] As a preferred embodiment, the heat exchange fin includes an inner positioning plate and a detergent pipe, and a group of inner support frames for positioning and engaging with the cleaning pipe are provided on both sides of the inner positioning plate.

[0010] As a preferred embodiment, a cleaning pipe for conducting cleaning lotion is provided inside the inner support frame, and a connecting elbow for connecting to a connecting elbow flange is provided at the upper end of the cleaning pipe.

[0011] As a preferred embodiment, a group of flange pipes for sealed connection are provided at the lower ends of the left and right sides of the connecting elbow, a heat exchange inner tube for interconnecting with the inside of the water inlet pipe is provided on the outside of the cleaning pipe, and a guide tube for sealingly engaging with the inside of the water inlet pipe is provided on the front side of the upper end of the heat exchange inner tube. The inside of the heat exchange inner tube can be cleaned with a cleaning agent by using the heat exchange inner tube and the cleaning tube.

[0012] As a preferred embodiment, a group of connecting ducts for introducing cleaning lotion is provided at the lower left end of the connecting elbow, and a group of lotion tubes for sealing connection with an external lotion duct is provided on the left side of the lower end of the connecting duct.

[0013] As a preferred embodiment, the middle positions of several groups of heat exchange fins are interlocked with each other by the outer side of the inner positioning plate, and the front and rear sides of each group of heat exchange fins are respectively adhered to the outer side of a group of heat exchange inner seats. The heat exchange inner seats are made of a metallic copper material, and the distance between each two groups of heat exchange fins is the same as the cross-sectional diameter length of a group of heat exchange inner seats. The heat exchange inner seats can be used to conduct temperature to the heat exchange fins, thereby improving the heat exchange efficiency.

[0014] After adopting the above technical scheme, the beneficial effects of the utility model are: by using connecting nuts and connecting frames to limit and connect the side positioning plate 1 and the side positioning plate 2, by using several groups of heat exchange fins to carry out the heat exchange process, by using a heat exchange inner tube and a cleaning tube to clean the inside of the heat exchange inner tube with a cleaning agent, by using a heat exchange inner seat to conduct temperature to the heat exchange fins, thereby improving the heat exchange efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1It is a schematic diagram of a top view of the structure of a cleaning device for heat exchanger plates without disassembling the heat exchanger plates according to the utility model from the right oblique front side;

[0017] Figure 2 It is a schematic diagram of the top view of the internal structure of the heat exchange fins in a cleaning device for the heat exchanger plates without disassembling the heat exchanger plates according to the utility model from the right oblique front side;

[0018] Figure 3 This is an enlarged view of the structure at point A in a cleaning device for heat exchanger plates that does not require disassembly of the utility model;

[0019] Figure 4 It is a right oblique front top view of a cleaning pipe in a cleaning device for cleaning heat exchanger plates without disassembling the heat exchanger plates according to the utility model;

[0020] In the figure: 100 - water inlet pipe, 110 - side positioning piece 1, 120 - water outlet pipe, 130 - connecting frame, 140 - side positioning piece 2, 150 - connecting nut, 160 - heat exchange fin;

[0021] 16a-inner positioning plate, 16b-inner support frame, 16c-connecting elbow, 16d-flange connecting pipe, 16e-cleaning pipe, 16f-heat exchange inner pipe, 16g-guide pipe, 16h-lotion pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 , a cleaning device without disassembling heat exchanger plates, comprising: a water inlet pipe 100 and a heat exchange fin 160, a side positioning piece 110 for positioning a plurality of groups of heat exchange fins 160 is provided on the outer side of the right end of the water inlet pipe 100;

[0024] A plurality of heat exchange fins 160 for exchanging heat with the water inside the water inlet pipe 100 are provided at the middle position on the right side of the side positioning piece 110, and a second side positioning piece 140 for positioning the right side of the plurality of heat exchange fins 160 is provided on the right side of the plurality of heat exchange fins 160;

[0025] Several groups of connecting frames 130 for connecting and fixing the side positioning piece 110 and the side positioning piece 2 140 are provided at the upper and lower ends between the side positioning piece 110 and the side positioning piece 2 140. Several groups of external thread grooves for threaded engagement with the connecting nuts 150 are provided on the outer sides of the left and right ends of the connecting frames 130. A group of connecting nuts 150 for connection are provided on the left and right sides of each group of connecting frames 130. The side positioning piece 110 and the side positioning piece 2 140 can be limitedly connected and fixed by using the connecting nuts 150 and the connecting frames 130.

[0026] The cross section of the heat exchange fins 160 is a rectangular structure. The interior of the heat exchange fins 160 is a hollow structure. The manufacturing material is made of an aluminum alloy material. The heat exchange process can be carried out by using a plurality of groups of heat exchange fins 160.

[0027] The heat exchange fin 160 includes an inner positioning plate 16a and a detergent pipe 16h. A group of inner support frames 16b for positioning and engaging with the cleaning pipe 16e are provided on both sides of the inner positioning plate 16a.

[0028] A cleaning pipe 16e for conducting cleaning detergent is provided inside the inner support frame 16b, and a connecting elbow 16c for flange connection with the connecting elbow 16c is provided at the upper end of the cleaning pipe 16e.

[0029] A group of flange pipes 16d for sealing connection are provided at the lower ends of the left and right sides of the connecting elbow 16c, a heat exchange inner pipe 16f for interconnecting with the inside of the water inlet pipe 100 is provided on the outside of the cleaning pipe 16e, and a guide pipe 16g for sealingly engaging with the inside of the water inlet pipe 100 is provided on the front side of the upper end of the heat exchange inner pipe 16f. The inside of the heat exchange inner pipe 16f can be cleaned with a cleaning agent by using the heat exchange inner pipe 16f and the cleaning pipe 16e.

[0030] A group of connecting conduits for introducing cleaning lotion is provided at the lower left end of the connecting elbow 16c, and a group of lotion tubes 16h for sealing connection with external lotion conduits are provided on the left side of the lower end of the connecting conduit.

[0031] The middle positions of several groups of heat exchange fins 160 are interlocked with each other by the outer side of the inner positioning plate 16a, and the front and rear sides of each group of heat exchange fins 160 are respectively adhered to the outer side of a group of heat exchange inner seats. The heat exchange inner seats are made of a metallic copper material. The distance between every two groups of heat exchange fins 160 is the same as the cross-sectional diameter length of a group of heat exchange inner seats. The heat exchange inner seats can be used to conduct temperature to the heat exchange fins 160, thereby improving the heat exchange efficiency.

[0032] See also Figure 1-Figure 4As the first embodiment of the utility model: In order to solve the problem that a large amount of scale, sediment, corrosion products, polymers, fungi, algae and mud and other dirt may accumulate inside the heat exchange tube due to long-term non-cleaning, and these dirt will seriously affect the heat exchange efficiency of the heat exchanger, making it impossible for hot water to effectively transfer heat, resulting in energy waste, firstly, the staff seals the external hot water conduit to the inside of the water inlet pipe 100, and then introduces the hot water into the guide pipe 16g, and the guide pipe 16g is guided along the plurality of cleaning pipes 16e and the connecting elbow 16c, and the plurality of heat exchange inner pipes 16f are heated. Since the middle positions of the plurality of heat exchange fins 160 are uniformly The outer sides of the inner positioning plates 16a are interlocked with each other, and the front and rear sides of each group of heat exchange fins 160 are respectively attached to the outer sides of a group of heat exchange inner seats. The heat exchange inner seats are made of a metal copper material, and the heat exchange inner seats are heat exchanged through the heat exchange fins 160. When the hot water inside the utility model is completely discharged, the staff will seal the water inlet pipe 100 and the water outlet pipe 120, and then introduce the cleaning detergent through the detergent pipe 16h, and enter the connecting elbow 16c and the cleaning pipe 16e through the connecting conduit, so as to clean the connecting elbow 16c, the cleaning pipe 16e and the heat exchange inner pipe 16f, and dissolve and clean the impurities such as scale and sediment inside.

[0033] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiments, further, since the outer sides of the left and right ends of the connecting frame 130 are provided with a plurality of groups of external thread grooves for threaded engagement with the connecting nuts 150, each group of connecting frames 130 is provided with a group of connecting nuts 150 for connection on the left and right sides. When the staff uses the utility model for heat exchange, the connecting nuts 150 and the connecting frame 130 can limit and connect the side positioning piece 110 and the side positioning piece 2 140, thereby reducing the vibration potential energy of the utility model and protecting the stable use of the utility model.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cleaning device for heat exchanger plates without disassembling the plates, comprising: A water inlet pipe (100), a side positioning piece (110), a connecting frame (130) and a heat exchange fin (160), characterized in that: a side positioning piece (110) for positioning a plurality of groups of heat exchange fins (160) is provided on the outer side of the right end of the water inlet pipe (100); A plurality of groups of heat exchange fins (160) for exchanging heat with water inside the water inlet pipe (100) are provided at the middle position on the right side of the side positioning piece 1 (110); and a second side positioning piece (140) for positioning the right sides of the plurality of groups of heat exchange fins (160) is provided on the right sides of the plurality of groups of heat exchange fins (160); A plurality of connecting frames (130) for connecting and fixing the side positioning piece (110) and the side positioning piece (140) are provided at the upper and lower ends between the side positioning piece (110) and the side positioning piece (140), and a plurality of external thread grooves for threaded engagement with connecting nuts (150) are provided on the outer sides of the left and right ends of the connecting frames (130), and a group of connecting nuts (150) for connection are provided on the left and right sides of each group of connecting frames (130).

2. A cleaning device for heat exchanger plates without disassembling according to claim 1, characterized in that: The cross section of the heat exchange fin (160) is a rectangular structure, the interior of the heat exchange fin (160) is a hollow structure, and the manufacturing material is made of an aluminum alloy material.

3. A cleaning device for heat exchanger plates without disassembling according to claim 2, characterized in that: The heat exchange fin (160) includes an inner positioning plate (16a) and a cleaning agent pipe (16h) inside, and a group of inner support frames (16b) for positioning and engaging with the cleaning pipe (16e) are provided on both left and right sides of the inner positioning plate (16a).

4. A cleaning device for heat exchanger plates without disassembling according to claim 3, characterized in that: A cleaning pipe (16e) for conducting cleaning lotion is provided inside the inner support frame (16b), and a connecting elbow (16c) for flange connection with the connecting elbow (16c) is provided at the upper end of the cleaning pipe (16e).

5. A cleaning device for heat exchanger plates without disassembling according to claim 4, characterized in that: A group of flange pipes (16d) for sealing connection are provided at the lower ends of the left and right sides of the connecting curved pipe (16c); a heat exchange inner pipe (16f) for communicating with the inside of the water inlet pipe (100) is provided on the outside of the cleaning pipe (16e); and a flow guide pipe (16g) for sealingly engaging with the inside of the water inlet pipe (100) is provided on the front side of the upper end of the heat exchange inner pipe (16f).

6. A cleaning device for heat exchanger plates without disassembling according to claim 5, characterized in that: A group of connecting conduits for introducing cleaning lotion is provided at the lower left end of the connecting elbow (16c), and a group of lotion tubes (16h) for sealing connection with an external lotion conduit is provided on the left side of the lower end of the connecting conduit.

7. The cleaning device for heat exchanger plates without disassembling according to claim 3, characterized in that: The middle positions of the plurality of groups of heat exchange fins (160) are interlocked with each other by the outer side of the inner positioning plate (16a), and the front and rear sides of each group of heat exchange fins (160) are respectively bonded to the outer side of a group of heat exchange inner seats, the heat exchange inner seats are made of a metal copper material, and the distance between each two groups of heat exchange fins (160) is the same as the length of the cross-sectional diameter of a group of heat exchange inner seats.