Shampoo uniform emulsifying device
By first mixing part of the raw materials in the shampoo emulsification device, and then continuously adding the remaining raw materials and controlling the flow rate during the mixing process, the problems of heat waste and reduced emulsification effect in the existing technology are solved, and a more sufficient emulsification effect and energy saving are achieved. Cost effectiveness.
Patent Information
- Application Number
- CN202420756474.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing shampoo emulsification mixers need to heat up all raw materials during the emulsification process, resulting in waste of heat and reduced emulsification effect.
A uniform emulsifying device of shampoo is designed. The remaining raw materials are continuously added during the mixing process by mixing some raw materials, and the remaining raw materials are continuously added, and the flow rate is controlled to enhance the emulsification effect while avoiding heating up all the raw materials.
It achieves a more complete emulsification effect, saves heat, reduces production costs, and ensures that the generated product is at room temperature for easy subsequent operations.
Smart Images

Figure CN222384640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification processing, in particular to a shampoo uniform emulsification device. Background Art
[0002] Shampoo, also known as shampoo or shampoo, is a basic cosmetic product for hair and scalp care. It is a chemical mixture made from various substances with different functions as raw materials, through production procedures such as heating, stirring and emulsification. Emulsification equipment is usually used in the shampoo production process. In the process of emulsification of raw materials, equipment such as homogenizers are required.
[0003] For example, Chinese utility model patent publication number CN 216726882 U discloses a shampoo vacuum emulsifying mixer, comprising a mixing drum, the upper portion of which is sealed and fixedly connected to a top cover, the upper surface of which is fixedly connected to a stirring motor, the driving end of which is fixedly connected to a stirring shaft, the side surface of which is fixedly connected to a stirring blade, the upper surface of which is fixedly connected to a feeding tube, the inner surface of which is provided with a top cover inner cavity, the interior of which is rotatably connected to a driven gear, the interior of which is provided with a gear ring, the lower surface of which is fixedly connected to a side wall scraper, the lower end of which is fixedly connected to a bottom scraper. The side wall scraper and the bottom scraper are provided to scrape the side walls and bottom surface of the mixing drum to prevent the shampoo concentrate from adhering to the bottom surface, and the arc-shaped connecting rod provides a force point for the bottom scraper, thereby preventing the side wall scraper from deforming under the resistance of the concentrate during rotation, thereby protecting the equipment.
[0004] The above-mentioned shampoo emulsifying mixer can stir and fully mix the raw materials, thereby emulsifying the raw materials and generating a clean shampoo. However, there are still some shortcomings. For example, the device needs to be heated during the emulsification process, but heating all the raw materials requires a large amount of heat, and heating the raw materials together will reduce the emulsification effect. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides a shampoo uniform emulsification device, which has the advantages of sufficient fusion and solves the problem of heat waste.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a shampoo uniform emulsification device, comprising an operating chamber, a feeding mechanism provided in the operating chamber, a discharging mechanism provided in the operating chamber, a stirring assembly fixed to the upper surface of the operating chamber, four support blocks fixed to the lower surface of the operating chamber, a feeding pipe fixed inside the operating chamber, a controller fixed to the left side of the operating chamber, a temperature monitor fixed to the inner left wall of the operating chamber, and an electric heating plate fixed to the inner top wall of the operating chamber;
[0007] The feeding mechanism includes a mounting bracket fixed to the upper surface of the operating chamber, a cylinder is fixed inside the mounting bracket, a piston is fixed on the outside of the cylinder output shaft, a cover plate is hingedly connected to the upper surface of the piston by a hinge, a feed pipe is fixed inside the operating chamber, a pressure relief valve is fixed on the outside of the feed pipe, and a storage tank is fixed on the upper end of the feed pipe;
[0008] The discharging mechanism includes two inclined plates fixed on the bottom wall of the operating chamber, a discharging hole is opened inside the operating chamber, a discharging pipe is fixed on the lower surface of the operating chamber, a valve is fixed on the outside of the discharging pipe, a jacket is fixed on the outside of the discharging pipe, and water pipes are fixed on the top and bottom surfaces of the jacket.
[0009] Furthermore, the controller is electrically connected to a temperature monitor, and a piston is slidably connected to the inner cavity of the storage tank.
[0010] Furthermore, the size of the piston is adapted to the size of the inner cavity of the storage tank, and the piston moves linearly up and down inside the storage tank.
[0011] Furthermore, a through hole for the cylinder to pass through is opened inside the mounting frame, and the bottom end of the cylinder passes through and extends to the lower end of the mounting frame.
[0012] Furthermore, a mounting hole for a feed pipe to pass through is opened inside the operating bin, and the bottom end of the feed pipe passes through and extends to the inside of the operating bin.
[0013] Furthermore, a semicircular hole is provided on one side opposite to the two inclined plates, and the outer diameter of the discharge pipe is adapted to the inner diameter of the semicircular hole.
[0014] Furthermore, the longitudinal section of the jacket is in the shape of a circular ring, and a through hole for the water pipe to pass through is provided inside the jacket.
[0015] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0016] 1. The shampoo uniform emulsification device can first mix part of the raw materials, and then continuously add the remaining raw materials and control the flow rate during the stirring process, so that the original concentrated emulsion inside can be mixed with the subsequent raw materials more fully, thereby enhancing the emulsification effect. Without heating all the raw materials, it can also save heat and reduce costs.
[0017] 2. The shampoo uniform emulsification device, after the device has finished mixing the internal raw materials, due to the high temperature inside the device, when the generated product is taken out, the product needs to be cooled down so that the product is at room temperature and in a stable liquid state, so as to facilitate subsequent operations such as moving or bottling. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the feeding mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the discharging mechanism of the utility model.
[0022] In the figure: 1. Operation chamber; 2. Stirring assembly; 3. Support block; 4. Feeding mechanism; 401. Mounting frame; 402. Cylinder; 403. Piston; 404. Storage tank; 405. Feed pipe; 406. Pressure relief valve; 407. Cover plate; 5. Discharge mechanism; 501. Inclined plate; 502. Discharge hole; 503. Discharge pipe; 504. Valve; 505. Jacket; 506. Water guide pipe; 6. Feed pipe; 7. Controller; 8. Temperature monitor; 9. Electric heating plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-2 In this embodiment, a shampoo uniform emulsification device includes an operating chamber 1, a feeding mechanism 4 is provided in the operating chamber 1, a discharging mechanism 5 is provided in the operating chamber 1, a stirring component 2 is fixed on the upper surface of the operating chamber 1, and the raw materials inside are continuously stirred and mixed under the action of the stirring component 2, so that the raw materials undergo an emulsification reaction, four support blocks 3 are fixed on the lower surface of the operating chamber 1, a feeding pipe 6 is fixed inside the operating chamber 1, and most of the raw materials are first injected through the feeding pipe 6, a controller 7 is fixed on the left side of the operating chamber 1, and the controller 7 can control the start of the stirring component 2 and the cylinder 402, and can also monitor the internal temperature. A temperature monitor 8 is fixed on the inner left wall of the operating chamber 1, and an electric heating plate 9 is fixed on the inner top wall of the operating chamber 1.
[0025] The controller 7 is electrically connected to the temperature monitor 8 .
[0026] See also Figure 3The feeding mechanism 4 in this embodiment includes a mounting frame 401 fixed to the upper surface of the operating bin 1, a cylinder 402 is fixed inside the mounting frame 401, and a piston 403 is fixed on the outside of the output shaft of the cylinder 402. Under the action of the cylinder 402, the piston 403 moves up and down to squeeze the raw materials inside the storage tank 404. The upper surface of the piston 403 is hinged with a cover plate 407 through a hinge, and a feed pipe 405 is fixed inside the operating bin 1. The raw materials flow into the operating bin through the feed pipe 405. The width of the feed pipe 405 is limited, and the flow rate can be controlled. A pressure relief valve 406 is fixed on the outside of the feed pipe 405. After the raw materials inside are squeezed by the piston 403, the pressure relief valve 406 will open under pressure, allowing the raw materials to flow into the operating bin 1 below. The upper end of the feed pipe 405 is fixed with a storage tank 404.
[0027] The inner cavity of the storage tank 404 is slidably connected to a piston 403, and the size of the piston 403 is adapted to the size of the inner cavity of the storage tank 404. The piston 403 moves linearly up and down inside the storage tank 404. The interior of the mounting frame 401 is provided with a through hole for the air cylinder 402 to pass through, and the bottom end of the air cylinder 402 passes through and extends to the lower end of the mounting frame 401. The interior of the operating bin 1 is provided with a mounting hole for the feed pipe 405 to pass through, and the bottom end of the feed pipe 405 passes through and extends to the interior of the operating bin 1.
[0028] By injecting the remaining raw materials into the storage tank 404 and starting the cylinder 402, the piston 403 starts to move up and down under the action of the cylinder 402, and the raw materials inside the storage tank 404 flow into the operating chamber 1 through the feed pipe 405 to continue stirring and mixing.
[0029] The above-mentioned continuous addition of the remaining raw materials and control of the flow rate during the stirring process can make the original concentrated emulsion inside and the subsequent raw materials mix more fully, enhance the emulsification effect, and do not heat up all the raw materials, which can also save heat and reduce costs.
[0030] See also Figure 4 The discharging mechanism 5 in this embodiment includes two inclined plates 501 fixed to the bottom wall of the operation bin 1. After the raw materials inside the operation bin 1 are mixed, they will slide on the inclined plates 501 due to gravity, so that all the products will flow into the discharging hole 502. A discharging hole 502 is opened inside the operation bin 1, and a discharging pipe 503 is fixed to the lower surface of the operation bin 1. A valve 504 is fixed to the outside of the discharging pipe 503. The valve 504 can control the outflow of the product to prevent the unreacted liquid from flowing out prematurely. A jacket 505 is fixed to the outside of the discharging pipe 503, and water pipes 506 are fixed to the top and bottom surfaces of the jacket 505. Condensed water is introduced into the jacket 505 from the water pipe 506 to cool the product and make the reacted product tend to be stable.
[0031] Semicircular holes are provided on opposite sides of the two inclined plates 501. The outer diameter of the discharge pipe 503 matches the inner diameter of the semicircular hole. The longitudinal section of the jacket 505 is annular. A through hole is provided inside the jacket 505 for the water pipe 506 to pass through.
[0032] The outflow of liquid is controlled by valve 504 , and the outflowing liquid flows through the jacket 505 through the discharge pipe 503 , and condensed water is injected into the jacket 505 outside the discharge pipe 503 through the water guide pipe 506 , so that the falling liquid can be cooled.
[0033] The above cooling of the product brings the product to room temperature and a stable liquid state, making it easier to move or bottle the product.
[0034] The working principle of the above embodiment is:
[0035] (1) First, most of the raw materials are injected into the operating chamber 1 through the feed pipe 6, and then the sealing plug above the feed pipe 6 is covered. The stirring component 2 is started by the controller 7 to stir and mix the liquid inside. The electric heating plate 9 is started, and the temperature inside the operating chamber 1 begins to rise. The internal temperature is monitored by the temperature monitor 8. After reaching a certain temperature, the internal raw materials are mixed. The cover 407 is opened, and the remaining raw materials are injected into the storage tank 404. After starting the cylinder 402, the piston 403 starts to move up and down under the action of the cylinder 402, and the raw materials inside the storage tank 404 flow into the operating chamber 1 through the feed pipe 405, and continue to stir and mix.
[0036] (2) After all the raw materials inside are mixed, the generated product needs to be removed from the operation chamber 1. Since an inclined plate 501 is installed at the bottom of the operation chamber 1, the product will slide to the discharge hole 502 according to gravity, and then flow out through the discharge pipe 503. The valve 504 below the discharge pipe 503 is opened to allow the liquid to flow out. Condensed water is injected into the jacket 505 outside the discharge pipe 503 through the water pipe 506. The falling liquid can be cooled to make the product stable and easy to collect and transfer.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shampoo uniform emulsification device, comprising an operating chamber (1), characterized in that: The operation chamber (1) is provided with a feeding mechanism (4), the operation chamber (1) is provided with a discharging mechanism (5), a stirring assembly (2) is fixed on the upper surface of the operation chamber (1), four supporting blocks (3) are fixed on the lower surface of the operation chamber (1), a feeding pipe (6) is fixed inside the operation chamber (1), a controller (7) is fixed on the left side of the operation chamber (1), a temperature monitor (8) is fixed on the inner left wall of the operation chamber (1), and an electric heating plate (9) is fixed on the inner top wall of the operation chamber (1); The feeding mechanism (4) comprises a mounting frame (401) fixed on the upper surface of the operating chamber (1), a cylinder (402) is fixed inside the mounting frame (401), a piston (403) is fixed on the outer side of the output shaft of the cylinder (402), a cover plate (407) is hinged on the upper surface of the piston (403) through a hinge, a feed pipe (405) is fixed inside the operating chamber (1), a pressure relief valve (406) is fixed on the outer side of the feed pipe (405), and a storage tank (404) is fixed on the upper end of the feed pipe (405); The discharge mechanism (5) comprises two inclined plates (501) fixed to the inner bottom wall of the operation chamber (1); a discharge hole (502) is provided inside the operation chamber (1); a discharge pipe (503) is fixed to the lower surface of the operation chamber (1); a valve (504) is fixed to the outer side of the discharge pipe (503); a jacket (505) is fixed to the outer side of the discharge pipe (503); and water guide pipes (506) are fixed to the top and bottom surfaces of the jacket (505).
2. A shampoo uniform emulsification device according to claim 1, characterized in that: The controller (7) is electrically connected to the temperature monitor (8), and the inner cavity of the storage tank (404) is slidably connected to a piston (403).
3. The shampoo uniform emulsification device according to claim 1, characterized in that: The size of the piston (403) is adapted to the size of the inner cavity of the storage tank (404), and the piston (403) moves linearly up and down inside the storage tank (404).
4. The shampoo uniform emulsification device according to claim 1, characterized in that: The interior of the mounting frame (401) is provided with a through hole for the air cylinder (402) to pass through, and the bottom end of the air cylinder (402) passes through and extends to the lower end of the mounting frame (401).
5. The shampoo uniform emulsification device according to claim 1, characterized in that: The interior of the operation chamber (1) is provided with a mounting hole through which a feed pipe (405) passes, and the bottom end of the feed pipe (405) passes through and extends into the interior of the operation chamber 1 ().
6. The shampoo uniform emulsification device according to claim 1, characterized in that: Semicircular holes are provided on opposite sides of the two inclined plates (501), and the outer diameter of the discharge pipe (503) is adapted to the inner diameter of the semicircular hole.
7. The shampoo uniform emulsification device according to claim 1, characterized in that: The longitudinal cross-section of the jacket (505) is in the shape of a circular ring, and a through hole for the water pipe (506) to pass through is provided inside the jacket (505).
Citation Information
Patent Citations
Vacuum emulsifying stirrer for shampoo
CN216726882U