Flow stabilizing device of roller press

By installing a dispersing component in the flow stabilizing bin and using the driving component to drive the spreading plate to rotate, secondary dispersion and uniform distribution of materials are achieved, which solves the problem of uneven material distribution in the flow stabilizing bin in cement production and improves the material quality. Cake compactness and energy consumption control reduce skid plate wear.

CN222384999UActive Publication Date: 2025-01-24YANGXIN WASHI CEMENT CO LTD
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Patent Information

Application Number
CN202420808185.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-01-24
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the cement production process, the material distribution in the steady flow chamber is unevenly due to the deviation phenomenon, forming an unsolid material cake, which affects the grinding fineness and energy consumption control, and the polyester anti-slip plate is seriously worn.

Method used

A roller presses are designed, including the installation of dispersing components on the inside of the stable warehouse. The dispersing components consist of fixed brackets, installation seats, drivers, connecting seats, installation racks, and sprinkle plates. Sprinkle the racking to achieve the secondary and even distribution of the material.

Benefits of technology

Through this device, the material forms a uniform material curtain in the flow stabilizing bin, which improves the material deviation, material segregation and collapse of the flow stabilizing bin, reduces the wear of the polyester anti-skid plate, improves the material flow performance, and achieves the purpose of energy saving and consumption reduction. .

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Abstract

The utility model discloses a roller press flow stabilizing device which comprises a flow stabilizing bin body, the upper end of the flow stabilizing bin body is communicated with a feeding pipe, the lower end of the flow stabilizing bin body is communicated with a discharging pipe, and a scattering assembly is installed on the inner side of the flow stabilizing bin body. The scattering assembly comprises a fixing support fixedly installed on the inner side wall of the flow stabilizing bin body, the end, away from the inner side wall of the flow stabilizing bin body, of the fixing support is fixedly connected with an installation base, and a driving piece is arranged on the installation base. The fan-shaped scattering disc with the radius of 60 cm is installed at the position 1 m away from the feeding port of the steady flow bin body, so that materials enter the steady flow bin body, the materials are secondarily scattered and homogenized in the steady flow bin body by continuously impacting the scattering disc, the materials are promoted to form a uniform material curtain in the bin under the action of the scattering disc, and the uniform material curtain is formed. The phenomena of discharging deviation, material segregation and material collapse of the steady flow bin in the steady flow bin body are improved, meanwhile, the abrasion loss of the polyester antiskid plate is reduced, and the overhauling frequency of overhauling personnel in a limited space is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller presses, in particular to a flow stabilizing device for roller presses. Background Art

[0002] Roller press is a common crushing equipment, also known as roller crusher or roller crusher. Roller press usually consists of one or more pairs of parallel rotating rollers, with gaps between the rollers. Materials are squeezed and crushed through the gaps. Roller press is suitable for materials of various hardness and humidity. It can crush block materials into required granular or powdery materials. In the cement production process, the supporting volume of the roller press with specifications of 150*100 is 30m 3 During production, the material is homogenized and stabilized in the stabilizing bin and then squeezed and crushed by the roller press.

[0003] In the cement production process, due to the material deviation phenomenon when feeding the steady flow bin, the material impacts the polyester anti-skid plate in the bin when falling, causing serious wear of the anti-skid plate; the material deviation phenomenon leads to uneven distribution of large and small particles in the bin and cannot form dense materials. This phenomenon repeats over and over again, and eventually causes excessive powder in the bin to separate, resulting in material collapse and leakage in the steady flow bin, large changes in the roller gap, abnormal current fluctuations, and frequent pressurization of the hydraulic system, resulting in the material squeezed by the roller press not being able to form a dense cake, making the grinding fineness coarse and the specific surface area low, and failing to achieve the effect of more crushing and less grinding, affecting energy consumption control. Utility Model Content

[0004] The utility model aims to provide a flow stabilizing device for a roller press in view of the problems existing in the prior art.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is: comprising a stabilizing bin body, the upper end of which is connected to a feed pipe, the lower end of which is connected to a discharge pipe, and a breaking component is installed on the inner side of the stabilizing bin body;

[0006] The breaking up component includes a fixed bracket fixedly installed on the inner side wall of the stabilizing bin body, and one end of the fixed bracket away from the inner side wall of the stabilizing bin body is fixedly connected to a mounting seat, a driving member is provided on the mounting seat, and a connecting seat located at the upper end of the mounting seat is installed on the driving member, the outer side of the connecting seat is fixedly connected to a mounting frame, and the outer side of the mounting frame is fixedly connected to a scattering plate.

[0007] By adopting the above technical solution, a breaking component is set up to allow the material to enter the steady flow bin body, and the material is secondary broken and homogenized in the steady flow bin body by continuously impacting the spreading plate. The material is prompted to form a uniform material curtain in the bin under the action of the spreading plate, so as to improve the material discharge deviation, material segregation and material collapse in the steady flow bin body, and reduce the wear of the polyester anti-slip plate.

[0008] Furthermore, the distance between the fixed bracket and the top of the flow stabilizing bin body is 0.8m-1m, and the fixed bracket is distributed in a cross shape.

[0009] By adopting the above technical solution, the fixed bracket can stably support the broken components.

[0010] Furthermore, the mounting seat is located in the middle of the flow stabilizing chamber body, and a through hole is provided at the center of the mounting seat.

[0011] By adopting the above technical solution and setting the perforations, the rotating shaft can drive the connecting seat to rotate.

[0012] Furthermore, the driving member includes an installation box fixedly installed on the lower end of the mounting base, the inner wall of the installation box is fixedly connected to the driving motor, the inner side of the perforation is movably connected to a rotating shaft, and the lower end of the rotating shaft and the output end of the driving motor are fixedly connected with mutually meshing gears.

[0013] By adopting the above technical solution, the driving motor, the gear and the rotating shaft cooperate to drive the spreading disc to rotate, thereby better breaking up and evenly distributing the material and improving the material flow performance.

[0014] Furthermore, the side walls at both ends of the installation box are provided with heat dissipation holes, and the inner side wall of the installation box is fixedly connected with a filter cloth covering the heat dissipation holes.

[0015] By adopting the above technical solution, the heat dissipation holes are arranged so that the drive motor inside the installation box can be cooled, and the filter cloth can prevent dust from entering the inside of the installation box through the heat dissipation holes, thereby damaging the drive motor.

[0016] Furthermore, the connecting seat is fixedly connected to the upper end of the rotating shaft, a rotating groove is provided at the lower end of the connecting seat and the upper end of the mounting seat, and a ball bearing is provided on the inner side of the rotating groove.

[0017] By adopting the above technical solution, the rotation groove and the ball are matched so that the connection seat can rotate stably and is not prone to shaking.

[0018] Furthermore, the material spreading tray is fan-shaped, and there are four material spreading trays, which are installed at an angle to the mounting frame in the horizontal direction.

[0019] By adopting the above technical solution, the spreading plate is installed at 30 degrees, so that the material is evenly dispersed, and finally the working condition of the roller press develops in a good direction, achieving the purpose of energy saving and consumption reduction.

[0020] Furthermore, a crushing assembly is provided between the breaking up assembly and the stabilizing bin body, and the crushing assembly includes a receiving tray fixedly mounted on the inner wall of the stabilizing bin body, a screen is mounted on the bottom wall of the receiving tray, the upper end of the connecting seat is fixedly connected to a rotating rod penetrating through and extending to the inner side of the receiving tray, the upper end of the rotating rod is fixedly connected to a fixing seat, and a crushing roller is fixedly connected to the outer side of the fixing seat.

[0021] By adopting the above technical solution and setting up a crushing assembly, the rotating rod drives the crushing roller to rotate on the receiving plate under the drive of the connecting seat, so that the larger materials on the upper end of the screen can be squeezed and crushed.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] 1. A fan-shaped spreading disc with a radius of 60 cm is installed at a position 1 meter away from the feed inlet of the steady flow bin body, so that the material enters the steady flow bin body, and the material is secondary broken up and homogenized in the steady flow bin body by continuously impacting the spreading disc. The material is prompted to form a uniform material curtain in the bin under the action of the spreading disc, so as to improve the material discharge bias, material segregation and material collapse in the steady flow bin body, reduce the wear of the polyester anti-slip plate, and reduce the maintenance frequency of maintenance personnel in confined spaces; 2. By setting up a driving part, the spreading disc can be driven to rotate through the cooperation between the driving motor, the rotating shaft and the gear, so as to better break up and evenly distribute the material and improve the material flow performance; 3. A crushing assembly is installed on the upper end of the spreading disc. With the cooperation of the screen, the material crushed by the roller press can be screened. With the cooperation of the rotating rod and the crushing roller, the larger material on the screen can be secondary squeezed and crushed. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of the flow stabilizing bin body of the utility model;

[0025] Figure 2 This is a schematic diagram of the cross-sectional structure of the flow stabilizing chamber body of the utility model;

[0026] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0027] Figure 4 This is a schematic diagram of the structure of the material receiving tray of the utility model from a top view;

[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the spreading plate of the utility model.

[0029] In the figure: 1. Flow stabilization bin body; 2. Feed pipe; 3. Discharge pipe; 4. Breaking up assembly; 41. Fixed bracket; 42. Mounting seat; 43. Driving part; 431. Mounting box; 4311. Heat dissipation hole; 4312. Filter cloth; 432. Driving motor; 433. Rotating shaft; 434. Gear; 44. Connecting seat; 45. Mounting frame; 46. Spreading plate; 5. Crushing assembly; 51. Receiving plate; 511. Rotating hole; 52. Screen; 53. Rotating rod; 54. Fixed seat; 55. Crushing roller. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "middle", "upper", "lower", "left", "right", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0032] like Figure 1 As shown in FIG. 5 , the specific scheme of the embodiment is as follows: it comprises a stabilizing bin body 1, the upper end of the stabilizing bin body 1 is connected with a feed pipe 2, the lower end of the stabilizing bin body 1 is connected with a discharge pipe 3, and a breaking component 4 is installed on the inner side of the stabilizing bin body 1;

[0033] The breaking up component 4 includes a fixed bracket 41 fixedly installed on the inner wall of the stabilizing bin body 1, the distance between the fixed bracket 41 and the top of the stabilizing bin body 1 is 0.8-1m, the fixed bracket 41 is distributed in a cross shape, the fixed bracket 41 can provide stability for the breaking up component 4, and one end of the fixed bracket 41 away from the inner wall of the stabilizing bin body 1 is fixedly connected with a mounting seat 42, the mounting seat 42 is located in the middle position of the stabilizing bin body 1, the mounting seat 42 is disc-shaped, and a through hole is opened at the center position of the mounting seat 42.

[0034] The mounting seat 42 is provided with a driving member 43, and the driving member 43 includes a mounting box 431 fixedly mounted on the lower end of the mounting seat 42, and side walls at both ends of the mounting box 431 are provided with heat dissipation holes 4311, and the inner side wall of the mounting box 431 is fixedly connected with a filter cloth 4312 covering the heat dissipation holes 4311 thereof, and the setting of the filter cloth 4312 can prevent dust on the outer side of the mounting box 431 from entering the inner side of the mounting box 431;

[0035] The inner wall of the installation box 431 is fixedly connected with a driving motor 432, and the rotation speed of the driving motor 432 can be adjusted by a frequency converter. The inner side of the perforation is movably connected with a rotating shaft 433, and a bearing is provided between the rotating shaft 433 and the perforation. The bearing can play a stabilizing role and make the rotating shaft 433 rotate stably. The lower end of the rotating shaft 433 and the output end of the driving motor 432 are fixedly connected with mutually meshing gears 434, and the two gears 434 are meshed in the horizontal direction.

[0036] The driving member 43 is provided with a connecting seat 44 located at the upper end of the mounting seat 42, and the connecting seat 44 is fixedly connected to the upper end of the rotating shaft 433, and the rotating shaft 433 is fixedly installed at the center of the connecting seat 44. The lower end of the connecting seat 44 and the upper end of the mounting seat 42 are both provided with a rotating groove, and a plurality of balls are provided inside the rotating groove, and the cooperation between the rotating groove and the balls makes the connecting seat 44 rotate stably;

[0037] The outer side of the connecting seat 44 is fixedly connected to a mounting frame 45, and the outer side of the mounting frame 45 is fixedly connected to a scattering plate 46. The scattering plate 46 is fan-shaped, and there are four scattering plates 46. The four scattering plates 46 are installed at 30 degrees to the mounting frame 45 in the horizontal direction, and the scattering plates 46 are 120 degrees to the direction of material discharge. The scattering plates 46 are fixedly connected to the mounting frame 45 by fixing bolts.

[0038] A crushing assembly 5 is provided between the breaking assembly 4 and the stabilizing bin body 1. The crushing assembly 5 includes a receiving tray 51 fixedly mounted on the inner side wall of the stabilizing bin body 1. The receiving tray 51 is disc-shaped. A rotating hole 511 is provided at the center of the receiving tray 51. A screen 52 is installed on the bottom wall of the receiving tray 51. A rotating rod 53 penetrating through and extending to the inner side of the receiving tray 51 is fixedly connected to the upper end of the connecting seat 44. The rotating rod 53 is located on the inner side of the rotating hole 511. A bearing for the rotating rod 53 to rotate is installed on the inner side of the rotating hole 511. The rotating rod 5 3 is fixedly connected to the upper end thereof with a fixing seat 54, and a crushing roller 55 is fixedly connected to the outer side of the fixing seat 54, and the crushing roller 55 is fixedly connected to the fixing seat 54 by fixing bolts. There are two crushing rollers 55, and a gap is provided between the crushing rollers 55 and the inner ring of the receiving plate 51, and the length of the crushing rollers 55 is adapted to the radius of the inner ring of the receiving plate 51. When the scattering plate 46 on the connecting seat 44 rotates, the rotating rod 53 rotates synchronously, and the rotation of the rotating rod 53 drives the crushing rollers 55 on the outer side of the fixing seat 54 to rotate, extrude and crush.

[0039] The working principle of the above embodiment is:

[0040] By installing a spreading plate 46 on the inner side of the stabilizing bin body 1, the material entering from the feed pipe 2 of the stabilizing bin body 1 impacts the spreading plate 46, forming a uniform material curtain on the inner side of the stabilizing bin body 1. The driving motor 432 is controlled by the control device. With the cooperation between the gears 434, the rotating shaft 433 rotates, and the spreading plate 46 on the connecting seat 44 is synchronously driven to rotate, so that the material can be better broken up and evenly distributed, and the material fluidity is improved. The rotation of the connecting seat 44 synchronously drives the rotating rod 53 on the connecting seat 44, so that the crushing roller 55 installed on the outer side of the rotating rod 53 can squeeze and crush the larger materials in the receiving plate 51.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A roller press flow stabilizing device, characterized in that: It comprises a flow stabilizing bin body (1), the upper end of the flow stabilizing bin body (1) is connected to a feed pipe (2), the lower end of the flow stabilizing bin body (1) is connected to a discharge pipe (3), and a breaking up assembly (4) is installed inside the flow stabilizing bin body (1); The dispersing assembly (4) comprises a fixed bracket (41) fixedly mounted on the inner side wall of the stabilizing bin body (1); one end of the fixed bracket (41) away from the inner side wall of the stabilizing bin body (1) is fixedly connected to a mounting seat (42); a driving member (43) is provided on the mounting seat (42); a connecting seat (44) located at the upper end of the mounting seat (42) is mounted on the driving member (43); a mounting frame (45) is fixedly connected to the outer side of the connecting seat (44); and a scattering plate (46) is fixedly connected to the outer side of the mounting frame (45).

2. A roller press flow stabilizing device according to claim 1, characterized in that: The distance between the fixed bracket (41) and the top of the flow stabilizing bin body (1) is 0.8m-1m, and the fixed bracket (41) is distributed in a cross shape.

3. A roller press flow stabilizing device according to claim 1, characterized in that: The mounting seat (42) is located in the middle of the flow stabilizing chamber body (1), and a through hole is provided at the center of the mounting seat (42).

4. A roller press flow stabilizing device according to claim 3, characterized in that: The driving member (43) comprises a mounting box (431) fixedly mounted on the lower end of the mounting seat (42); the inner wall of the mounting box (431) is fixedly connected to a driving motor (432); the inner side of the through hole is movably connected to a rotating shaft (433); the lower end of the rotating shaft (433) and the output end of the driving motor (432) are both fixedly connected to mutually meshing gears (434).

5. A roller press flow stabilizing device according to claim 4, characterized in that: The side walls at both ends of the installation box (431) are provided with heat dissipation holes (4311), and the inner side wall of the installation box (431) is fixedly connected with a filter cloth (4312) covering the heat dissipation holes (4311).

6. A roller press flow stabilizing device according to claim 3, characterized in that: The connecting seat (44) is fixedly connected to the upper end of the rotating shaft (433); a rotating groove is provided at the lower end of the connecting seat (44) and the upper end of the mounting seat (42); and a ball bearing is provided inside the rotating groove.

7. A roller press flow stabilizing device according to claim 1, characterized in that: The material spreading disc (46) is fan-shaped, and there are four material spreading discs (46). The four material spreading discs (46) are installed at an angle of 30 degrees to the mounting frame (45) in the horizontal direction.

8. The roller press flow stabilizing device according to claim 1, characterized in that: A crushing assembly (5) is provided between the breaking assembly (4) and the stabilizing bin body (1), the crushing assembly (5) comprising a receiving tray (51) fixedly mounted on the inner side wall of the stabilizing bin body (1), a screen (52) being mounted on the bottom wall of the receiving tray (51), a rotating rod (53) penetrating through and extending to the inner side of the receiving tray (51) being fixedly connected to the upper end of the connecting seat (44), a fixing seat (54) being fixedly connected to the upper end of the rotating rod (53), and a crushing roller (55) being fixedly connected to the outer side of the fixing seat (54).