Auxiliary maintenance tool for steel wire rope

Abstract

The utility model belongs to the technical field of inspection and detection, and particularly relates to a steel wire rope auxiliary maintenance tool which comprises a supporting platform and a first oil tank arranged on the supporting platform, a first rolling brush and a second rolling brush are arranged above the first oil tank, and the first rolling brush and the second rolling brush oppositely abut against each other up and down; a second oil tank is further arranged on the supporting platform, a third rolling brush is arranged above the second oil tank, a scraping plate abuts against the third rolling brush, the first oil tank is arranged at the right end of the second oil tank, and the second oil tank is arranged at the right end of the scraping plate; and adsorption layers are arranged on the outer surfaces of the first rolling brush, the second rolling brush and the third rolling brush. The tool is simple in structure, the manual participation intensity is reduced, the maintenance quality is improved through single-line coating, it is ensured that the upper surface and the lower surface of the steel wire rope are both coated with maintenance liquid through the oppositely-arranged rolling shafts, redundant maintenance liquid is recycled from the coated steel wire rope through the scraper and the rolling shafts, and the utilization rate of the maintenance liquid is increased.

Description

Technical Field

[0001] The present application belongs to the field of inspection and testing technology, and specifically relates to a wire rope auxiliary maintenance tool. Background Art

[0002] During the pole tower test, the wire rope needs to be exposed to the outdoor environment for a long time. Due to the environment and the frequency of use, the wire rope surface will be rusted. After a period of use, the wire rope needs to be oiled for maintenance to increase the service life of the wire rope. When maintaining the wire rope, the wire rope is generally coiled up and placed on the ground, and then a brush is used to brush the oil onto the surface of the wire rope. Although this wire rope maintenance method is useful for wire rope maintenance, it will cause a waste of oil, and the labor intensity of manual oiling is high. Utility Model Content

[0003] The purpose of the present application is to provide a wire rope auxiliary maintenance tool to solve the problem that the existing wire rope maintenance method will cause waste of engine oil and the labor intensity of manual oiling is high.

[0004] To achieve the above objectives, this application adopts the following technical solutions:

[0005] A wire rope auxiliary maintenance tool comprises: a supporting platform, on which a first oil tank for containing maintenance liquid is fixed, a first roller brush and a second roller brush for applying maintenance liquid to the wire rope are arranged above the first oil tank, the first roller brush and the second roller brush are arranged in abutment with each other up and down, a second oil tank for containing maintenance liquid is also arranged on the supporting platform, a third roller brush for removing excess maintenance liquid on the wire rope is arranged above the second oil tank, a scraper for scraping off maintenance liquid on the roller brush is abutted on the third roller brush, the first oil tank is arranged at the right end of the second oil tank, the second oil tank is arranged at the right end of the scraper, and the outer surfaces of the first roller brush, the second roller brush and the third roller brush are all provided with adsorption layers for absorbing maintenance liquid.

[0006] Among them, the present application may further include the following technical solution: the first roller brush is provided with a first groove for wrapping the steel wire rope.

[0007] Among them, the present application can further include the following technical solution: the third roller brush is provided with a second groove for wrapping the steel wire rope.

[0008] Among them, the present application may further include the following technical solution: a first driving motor for driving a roller brush is also arranged on the supporting platform, and the first driving motor is at least connected to the axis of the second roller brush and / or the third roller brush.

[0009] Among them, the present application can further include the following technical solutions: a second driving motor for driving the wire rope is also provided on the support platform, a roller is provided at the output end of the second driving motor, and a transmission card slot for limiting the wire rope is also provided on the support platform, and the transmission card slot is at least provided between the third roller brush and the second driving motor along the travel direction of the wire rope.

[0010] Among them, the present application may further include the following technical solution: the support platform includes a platform plate, legs longitudinally arranged below the platform plate, and support beams transversely arranged on the legs.

[0011] Among them, the present application may further include the following technical solution: the first roller brush, the second roller brush and the third roller brush are fixed on the supporting platform through the first roller brush bracket, the second roller brush bracket and the third roller brush bracket respectively.

[0012] Among them, the present application can further include the following technical solutions: an oil pump is also arranged on the support platform, and oil pipes are respectively arranged at the input and output ends of the oil pump, the inlet end of the oil pipe extends deep into the first oil tank, and a pump head is arranged at the outlet end of the oil pipe, and the pump head is arranged above the second roller brush.

[0013] Among them, the present application can further include the following technical solutions: it also includes a roller for storing the wire rope, and the roller is arranged on the left side of the supporting platform.

[0014] Among them, the present application can further include the following technical solutions: it also includes a third driving motor for driving the roller to roll and store the wire rope, and the axis of the roller is transmission-connected to the third driving motor.

[0015] Beneficial effects:

[0016] Through the above-mentioned technical scheme, the present application realizes the use of a simple structural composition to complete high-manpower-intensity coating and maintenance work. The structure is safe and reliable, and the test cost is reduced. The single-line coating improves the maintenance quality. The relatively arranged rollers are used to ensure that the upper and lower surfaces of the wire rope are coated with the maintenance liquid. The scraper and rollers are used to recover the excess maintenance liquid of the coated wire rope, thereby improving the utilization rate of the maintenance liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of a wire rope auxiliary maintenance tooling for this application;

[0018] Figure 2 This is a schematic diagram of the structural composition of a wire rope auxiliary maintenance tool for this application.

[0019] Among them, the figure markings are: 1. support platform; 2. first oil tank; 3. first roller brush; 4. second roller brush; 5. second oil tank; 6. third roller brush; 7. scraper; 8. first groove; 9. pump head; 10. first drive motor; 11. second drive motor; 12. roller; 13. transmission card slot; 14. platform plate; 15. support leg; 16. support beam; 17. first roller brush bracket; 18. second roller brush bracket; 19. third roller brush bracket; 20. oil pump; 21. oil pipeline. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below in conjunction with specific embodiments and drawings. The exemplary embodiments will be described in detail here, and examples thereof are shown in the drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementation methods described in the following exemplary embodiments do not represent all implementation methods consistent with the present application. Instead, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the attached claims.

[0021] The following will be combined with the attached examples of the present application Figure 1-2 , the technical solutions in the embodiments of the present application are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0022] A wire rope auxiliary maintenance tool comprises: a supporting platform 1, on which a first oil tank 2 for containing maintenance liquid is fixed, a first roller brush 3 and a second roller brush 4 for applying maintenance liquid to the wire rope are arranged above the first oil tank 2, the first roller brush 3 and the second roller brush 4 are arranged in abutment with each other up and down, a second oil tank 5 for containing maintenance liquid is also arranged on the supporting platform 1, a third roller brush 6 for removing excess maintenance liquid on the wire rope is arranged above the second oil tank 5, a scraper 7 for scraping off the maintenance liquid on the roller brush is abutted on the third roller brush 6, the first oil tank 2 is arranged at the right end of the second oil tank 5, the second oil tank 5 is arranged at the right end of the scraper 7, and the outer surfaces of the first roller brush 3, the second roller brush 4 and the third roller brush 6 are all provided with adsorption layers for absorbing maintenance liquid.

[0023] The adsorption layer may be a soft adsorption layer of fluff, which is convenient for absorbing more maintenance liquid and can also cover the outer surface of the wire rope as much as possible, thereby increasing the coating area of ​​the maintenance liquid.

[0024] The maintenance liquid can be a conventional liquid such as engine oil. Those skilled in the art can understand that when it is necessary to coat the surface of other linear objects besides the wire rope, the auxiliary maintenance tool can also be used. It is only necessary to replace the maintenance liquid in the oil tank. This embodiment only takes the wire rope coating with engine oil as an example without further limitation. For example, when it is necessary to paint the surface of the rope, the auxiliary maintenance tool of the present application can also be used.

[0025] During the advancement of the wire rope, the first roller brush 3 rotates counterclockwise and the second roller brush 4 rotates clockwise, maintaining the same direction as the forward conveying of the wire rope, and at the same time, the maintenance liquid in the first oil tank 2 is applied to the wire rope. The wire rope carrying the maintenance liquid continues to advance to the third roller brush 6, and the third roller brush 6 rotates clockwise. The excess maintenance liquid on the wire rope will slide to the lower end of the wire rope under the action of gravity. Therefore, only the third roller brush 6 is required to absorb the excess maintenance liquid, and then the scraper 7 is used to scrape the excess maintenance liquid on the third roller brush 6 into the second oil tank 5 for recovery, so as to transfer the excess maintenance liquid to the first oil tank 2 for secondary coating.

[0026] In some embodiments, the first roller brush 3 is provided with a first groove 8 for wrapping the steel wire rope. The first groove 8 can be set to different specifications according to the diameter of the steel wire rope, so as to be suitable for different types of steel wire ropes.

[0027] In some embodiments, a second groove for wrapping the steel wire rope is provided on the third rolling brush 6. Similar to the first groove 8, the second groove can also be provided with different specifications according to the diameter of the steel wire rope, so as to be applicable to different types of steel wire ropes.

[0028] In some embodiments, a first driving motor 10 for driving a roller brush is further disposed on the supporting platform 1 , and the first driving motor 10 is at least in transmission connection with the axis of the second roller brush 4 and / or the third roller brush 6 .

[0029] Exemplarily, when the first drive motor 10 is connected to the axial transmission of the second roller brush 4 and the third roller brush 6, the rotation of the first drive motor 10 can simultaneously drive the second roller brush 4 and the third roller brush 6 to rotate in the same direction, for example, simultaneously rotate clockwise, so that the clockwise rotating second roller brush 4 can drive the first roller brush 3 to rotate counterclockwise, thereby enabling the first roller brush 3 to continuously absorb the maintenance liquid in the first oil tank 2 and bring it to the upper end to contact the wire rope, while assisting in conveying the wire rope forward, while the clockwise rotation of the third roller brush 6 can facilitate the scraper 7 to scrape off the liquid in the adsorption layer and better absorb the excess liquid on the wire rope.

[0030] In some embodiments, the support platform 1 is also provided with a second drive motor 11 for driving the wire rope to move forward, and a roller 12 is provided at the output end of the second drive motor 11. The support platform 1 is also provided with a transmission card slot 13 for limiting the wire rope, and the transmission card slot 13 is at least arranged between the third roller brush 6 and the second drive motor 11 along the travel direction of the wire rope.

[0031] In some embodiments, the support platform 1 includes a platform plate 14 , legs 15 longitudinally disposed below the platform plate 14 , and support beams 16 transversely disposed on the legs 15 .

[0032] In some embodiments, the first roller brush 3 , the second roller brush 4 and the third roller brush 6 are fixed on the supporting platform 1 via a first roller brush bracket 17 , a second roller brush bracket 18 and a third roller brush bracket 19 , respectively.

[0033] In some embodiments, an oil pump 20 is further provided on the support platform 1, and an oil pipeline 21 is provided at the input end and the output end of the oil pump 20, respectively. The inlet end of the oil pipeline 21 is deep into the first oil tank 2, and a pump head 9 is provided at the outlet end of the oil pipeline 21. The pump head 9 is provided above the second roller brush 4, and can disperse the maintenance liquid in the oil pipeline 21. In order to ensure that the steel wire rope is completely coated with the maintenance liquid, the outlet of the oil pipeline 21 is provided at the top to ensure that the maintenance liquid is adsorbed onto the adsorption layer, thereby increasing the possibility that the outer surface of the steel wire rope is completely coated with the maintenance liquid and improving the maintenance quality.

[0034] In some embodiments, a roller for storing wire ropes is further included, and the roller is arranged on the left side of the support platform 1. The roller can be set to be manual or electric. When it is a manual roller, the roller can be manually shaken to organize and store the wire rope after maintenance.

[0035] In some embodiments, a third drive motor is further included for driving the roller to roll and store the wire rope, and the axis of the roller is in transmission connection with the third drive motor. When the roller is electric, it can provide a forward driving force for the wire rope while winding the wire rope, so that the wire rope can continuously move from one end to the other end of the auxiliary maintenance tooling to complete the automatic maintenance work.

[0036] When in use, first pass the steel wire rope to be maintained through the transmission card slot 13 and the roller 12, then guide the steel wire rope through the first roller brush 3 and the second roller brush 4, and then fix it on the storage roller after passing through the third roller brush 6. The rotation of the roller and the rotation of the first drive motor 10 and the second drive motor 11 are used to jointly drive the steel wire rope to continuously move from the right end to the left end of the support platform 1, accompanied by the maintenance liquid coating of the first roller brush 3 and the second roller brush 4 and the excess maintenance liquid removal process of the third roller brush 6, thereby completing the automatic maintenance process of the steel wire rope. While ensuring uniform coating, it saves maintenance liquid and reduces the labor intensity of the staff.

[0037] Among them, the terms "upper" and "lower" are used to describe the relative position relationship of each structure in the accompanying drawings, which is only for the convenience of description and is not used to limit the scope of implementation of the present application. Changes or adjustments to their relative relationships should also be regarded as the scope of implementation of the present application without substantially changing the technical content.

[0038] It should be noted that: in this application, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0039] In addition, in this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0040] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0041] The above are only preferred embodiments of the present application, and are not intended to limit the present application in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present application without departing from the technical solution of the present application still falls within the protection scope of the technical solution of the present application.

Claims

1. A wire rope auxiliary maintenance tool, characterized in that: include: A support platform, on which a first oil tank for containing maintenance liquid is fixed, a first roller brush and a second roller brush for applying maintenance liquid to the wire rope are arranged above the first oil tank, the first roller brush and the second roller brush are arranged in abutment with each other up and down, a second oil tank for containing maintenance liquid is also arranged on the support platform, a third roller brush for removing excess maintenance liquid on the wire rope is arranged above the second oil tank, a scraper for scraping off maintenance liquid on the roller brush is abutted on the third roller brush, the first oil tank is arranged at the right end of the second oil tank, the second oil tank is arranged at the right end of the scraper, and an adsorption layer for absorbing maintenance liquid is arranged on the outer surfaces of the first roller brush, the second roller brush and the third roller brush.

2. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: The first rolling brush is provided with a first groove for wrapping the steel wire rope.

3. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: The third rolling brush is provided with a second groove for wrapping the steel wire rope.

4. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: The support platform is also provided with a first driving motor for driving a roller brush, and the first driving motor is at least in transmission connection with the axis of the second roller brush and / or the third roller brush.

5. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: The support platform is also provided with a second driving motor for driving the steel wire rope to move forward, and a roller is provided at the output end of the second driving motor. The support platform is also provided with a transmission card slot for limiting the steel wire rope, and the transmission card slot is arranged at least between the third roller brush and the second driving motor along the travel direction of the steel wire rope.

6. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: The supporting platform comprises a platform plate, legs longitudinally arranged below the platform plate, and supporting crossbeams transversely arranged on the legs.

7. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: The first roller brush, the second roller brush and the third roller brush are fixed on the supporting platform through the first roller brush bracket, the second roller brush bracket and the third roller brush bracket respectively.

8. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: An oil pump is also provided on the supporting platform, and oil pipes are respectively provided at the input and output ends of the oil pump, the inlet end of the oil pipe extends deep into the first oil tank, and a pump head is provided at the outlet end of the oil pipe, and the pump head is arranged above the second roller brush.

9. The wire rope auxiliary maintenance tool according to claim 1, characterized in that: It also includes a roller for storing the wire rope, and the roller is arranged on the left side of the supporting platform.

10. The wire rope auxiliary maintenance tool according to claim 9, characterized in that: It also includes a third driving motor for driving the roller to roll and store the wire rope, and the axis of the roller is drivingly connected to the third driving motor.

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