Accurate temperature control high-frequency heating device for curing coating
By designing a high -frequency heating device including uniform heating components, high -frequency thermal fans and air pumps, the problem of uneven heating of insulation powder coating in existing technologies has been solved, and the efficient and uniform solidification process is realized, and the quality of workpiece is improved. And production efficiency.
Patent Information
- Application Number
- CN202323597521.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Existing heating devices cannot uniformly heat the insulating powder on the surface of the workpiece, resulting in uneven curing and reducing the quality of the workpiece.
Design a solid -coated coating with precise temperature control high -frequency heating device, including uniform heating components, high -frequency thermal fans and air pumps. Through adjustable thermal air pipes and conveyor belt structures, uniform heating and efficient curing of insulation powder coating can be achieved Essence
It effectively avoids the problem of uneven curing, improves the heating and solidification rate of the insulating powder coating, improves the quality of the workpiece, and improves production efficiency.
Smart Images

Figure CN222385209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating processing, in particular to a precise temperature-controlled high-frequency heating device for curing coatings. Background Art
[0002] A curing coating heating device is a device used to heat, dry or cure coating materials. It is mainly used in the curing and drying process of coating materials such as paints, varnishes, glues, adhesives, etc. in industrial production. In real life, insulating powder is sprayed on the outside of some workpieces or plates, and a heating device is used to accelerate curing to ensure its insulation.
[0003] Chinese patent publication number: CN217392869U, discloses a baking and curing machine, including a chassis and a lifting frame, a heating groove is provided on the top of the chassis, a heating box located below the heating groove is installed in the chassis, a heating tube is installed in the heating box, slide rails are installed on both sides of the heating box, a motor is installed in the chassis, the motor is provided with a screw rod, the lifting frame is provided with a nut matched with the screw rod, a supporting frame is installed on both sides of the lifting frame, the supporting frame is provided with a slider matched with the slide rail, a tray located in the heating groove is supported on the supporting frame, and the tray is provided with a plurality of product clamps matched with the heating tube; the utility model controls the lifting and lowering of the tray by a motor, so that the sensor mounted on the clamp enters the heating box after the insulating powder is sprayed, so that the part of the sensor sprayed with the insulating powder is hung in the heating box for baking, so that the insulating powder is melted, solidified and forms an insulating protective film.
[0004] However, the above device has the following defects in use: the heating tank is a fixed design, which cannot heat the insulating powder more evenly, reduces the heating rate, and causes the quality of the workpiece to be reduced due to uneven curing of the insulating powder. Utility Model Content
[0005] The technical problem to be solved by the utility model is that the existing heating device cannot uniformly heat and cure the insulating powder on the surface of the workpiece; in view of the problem, a precise temperature-controlled high-frequency heating device for curing the coating is proposed, comprising a mounting frame, a base, a platform frame, a uniform heating component, a high-frequency hot air blower and an air pump, wherein the platform frame for placing the workpiece to be cured is arranged on the base, the mounting frame is connected to the base and arranged above the platform frame, the uniform heating component is arranged inside the mounting frame, the position of the uniform heating component is adjustable, the high-frequency hot air blower and the air pump are both arranged on the upper surface of the mounting frame, the input end of the air pump is connected to the high-frequency hot air blower, and the output end of the air pump is connected to the uniform heating component.
[0006] The technical solution of this embodiment, by providing a uniform heating component, can effectively avoid the situation where the insulating powder cannot be evenly heated due to the fixed design of the hot air duct, which not only ensures the heating and curing rate of the insulating powder coating, but also avoids the situation where the workpiece quality is reduced due to the uneven curing of the insulating powder coating; by providing a second motor to provide power for the uniform heating component, as the second motor is started, it can drive the rotation of the drive plate, and then drive the connecting column to move in a circular motion, and through the circular motion of the connecting column and the sliding of the inner wall of the movable plate, it can drive the hot air duct to swing back and forth, thereby adjusting the position of the uniform heating component; by providing a platform frame to place the workpiece to be cured, the platform frame is a conveyor belt structure. When the workpiece completes the coating curing, the platform frame can be started to convey the workpiece to the next step, thereby improving the overall work efficiency.
[0007] Preferably, the platform frame includes two support frames, a driven rod, an active rod, a first pulley, a second motor and a second pulley. The two support frames are symmetrically arranged on the upper surface of the base, a group of driven rods are rotatably connected between the support frames, and the active rods are also rotatably connected between the support frames. Both ends of the active rod extend out of the support frames and are connected to the first pulley. The second motor is arranged on the base, and a second pulley is provided on the motor shaft of the second motor. The platform frame as a whole is a conveyor belt structure, which can convey the workpiece with the coating to be cured to the inside of the installation frame to cure its insulating powder coating. After the curing is completed, the workpiece can be conveyed to the next step for other processing.
[0008] Preferably, the first pulley and the second pulley are connected via a belt drive, so that the transmission process is smoother and less noisy, and the subsequent maintenance and replacement costs are low.
[0009] Preferably, the second motor is a dual-axis motor, and the second pulleys can be connected to both sides at the same time, and the first pulley is driven to rotate by the belt, which makes the whole operation more stable.
[0010] Preferably, the uniform heating component includes a movable plate, a fixed rod, a hot air duct, a connecting column and a driving plate. The fixed rod is symmetrically fixedly connected to the inner wall of the mounting frame, the movable plate is slidably connected to the fixed rod, the hot air duct is arranged on the inner wall of the movable plate, and a connecting column is provided at one end of the driving plate. The connecting column is slidably connected to the inside of the movable plate. When the driving rod is fixed and rotated, the connecting column makes a circular motion and slides on the inner wall of the movable plate, so that the movable plate makes a reciprocating motion along the direction of the fixed rod. Therefore, the position of the hot air duct fixed on the movable plate is adjustable, so as to achieve uniform heating of the workpiece below.
[0011] Preferably, the output end of the air pump is connected to the hot air duct through a hose, the hose passes through the side wall of the mounting frame, and can slide along the direction of the fixed rod without affecting the reciprocating motion of the uniform heating component.
[0012] Preferably, the first motor is a servo motor, which is arranged on the upper surface of the mounting frame, and the motor shaft of the first motor extends to the inside of the mounting frame and is connected to the other end of the driving plate. The first motor is a driving device for the uniform heating component. After the motor shaft of the first motor is fixed to the driving rod, the driving rod can be rotated, thereby driving the hot air duct to move back and forth, thereby achieving the purpose of adjusting the position of the uniform heating component.
[0013] Preferably, the outer surface of the mounting frame is provided with a control panel, which is electrically connected to the high-frequency hot air blower through a wire. The heating power of the high-frequency hot air blower can be accurately controlled through the control panel, thereby controlling the heating temperature and heating rate of the air by the high-frequency hot air blower.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The technical solution of the utility model, by providing a uniform heating component, can effectively avoid the situation where the insulating powder cannot be evenly heated due to the fixed design of the hot air duct, which not only ensures the heating and curing rate of the insulating powder coating, but also avoids the situation where the quality of the workpiece is reduced due to the uneven curing of the insulating powder coating.
[0016] 2. The technical solution of the utility model is to set up a second motor to provide power for the uniform heating component. When the second motor is started, it can drive the rotation of the driving plate, and then drive the connecting column to move in a circular motion. Through the circular motion of the connecting column and the sliding of the inner wall of the movable plate, the hot air duct can be driven to swing back and forth, thereby realizing the adjustment of the position of the uniform heating component.
[0017] 3. The technical solution of the utility model is to place the workpiece to be cured by setting up a platform frame, and the platform frame is a conveyor belt structure. When the coating of the workpiece is cured, the platform frame can be started to convey the workpiece to the next step, thereby improving the overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic front view of the three-dimensional structure of a precise temperature-controlled high-frequency heating device for curing coatings;
[0019] Figure 2 A schematic side view of the three-dimensional structure of a precise temperature-controlled high-frequency heating device for curing coatings;
[0020] Figure 3Schematic three-dimensional structure diagram of the uniform heating mechanism of an accurate temperature-controlled high-frequency heating device for a curing coating;
[0021] Figure 4 Schematic partial structure diagram of an accurate temperature-controlled high-frequency heating device for a curing coating;
[0022] Among them: mounting frame 1, base 2, platform frame 3, support frame 31, driven rod 32, driving rod 33, first pulley 34, second motor 35, second pulley 36, uniform heating assembly 4, movable plate 41, fixed rod 42, hot air duct 43, hot air nozzle 44, connecting column 45, driving plate 46, first motor 47, control panel 5, high-frequency hot air blower 6, air pump 7. Specific implementation manner
[0023] Next, the technical solutions in the embodiments of the present invention will be described in detail in conjunction with the appended Figure 1-4 in the embodiments of the present invention. Embodiment 1
[0024] As Figure 1-4 shown, the present invention is an accurate temperature-controlled high-frequency heating device for a curing coating, including a mounting frame 1, a base 2, a platform frame 3, a uniform heating assembly 4, a high-frequency hot air blower 6 and an air pump 7.
[0025] The platform frame 3 is used to place the workpiece to be cured with a coating, and is integrally arranged on the base 2. The mounting frame 1 is also connected to the base 2 and is erected above the platform frame 3. The platform frame 3 is a conveyor belt structure, and the mounting frame 1 is in a "冂" shape. The platform frame 3 passes through the opposite openings of the mounting frame 1.
[0026] The uniform heating assembly 4 is arranged in the mounting frame 1 and above the platform frame 3. The position of the uniform heating assembly 4 is adjustable and can move back and forth. The high-frequency hot air blower 6 and the air pump 7 are both arranged on the upper surface of the mounting frame 1. The input end of the air pump 7 is connected to the high-frequency hot air blower 6, and the output end of the air pump 7 is connected to the uniform heating assembly 4.
[0027] As Figure 3 shown, the uniform heating assembly 4 includes a movable plate 41. The inner wall of the movable plate 41 is slidably connected with symmetric fixed rods 42. The movable plate 41 can slide on the outer surface of the fixed rods 42. The fixed rods 42 can play a role in supporting and guiding the movable plate 41. Both fixed rods 402 are fixedly connected to the inner wall of the mounting frame 1.
[0028] The sliding range of the movable plate 41 is limited by the fixed rods 42. And since the fixed rods 42 are fixed to the mounting frame 1, the movable plate 41 will not directly fall off during the back-and-forth sliding.
[0029] A hot air duct 43 is fixedly connected to the inner wall of the movable plate 41 , and hot air can be transported into the hot air duct 43 through a conduit. A group of hot air nozzles 44 are connected to the outer surface of the hot air duct 43 , and the hot air entering the hot air duct 43 can be discharged through the hot air nozzles 44 .
[0030] The inner wall of the movable plate 41 is slidably connected to a connecting column 45. As the connecting column 45 moves in a circular motion and slides on the inner wall of the movable plate 41, the movable plate 41 can be driven to slide back and forth. The top of the connecting column 45 is rotatably connected to a driving plate 46. As the driving plate 46 rotates, the connecting column 45 can be driven to make a circular motion.
[0031] like Figure 3 As shown, the first motor 47 is a servo motor, whose output end extends to the bottom of the mounting frame 1 and is rotatably connected to the mounting frame 1. The motor shaft of the first motor 47 is fixedly connected to the drive plate 46. By starting the first motor 47, the drive plate 46 can be driven to perform circular motion.
[0032] like Figure 2 As shown, a control panel 5 is installed on the outer surface of the installation frame 1, and a high-frequency hot air blower 6 is installed on the upper surface of the installation frame 1. The control panel 5 is electrically connected to the high-frequency hot air blower 6 through a wire. The control panel 5 and the high-frequency hot air blower 6 both belong to the prior art, and the models of the control panel 5 and the high-frequency hot air blower 6 are not further limited in this application.
[0033] The high-frequency hot air blower 6 can heat the air entering the high-frequency hot air blower 6 , and the control panel 5 can accurately control the heating power of the high-frequency hot air blower 6 , thereby controlling the heating temperature and heating rate of the air by the high-frequency hot air blower 6 .
[0034] like Figure 2 As shown, an air pump 7 is installed on the upper surface of the mounting frame 1, the input end of the air pump 7 is connected to the high-frequency hot air blower 6 through a conduit, and the output end of the air pump 7 is connected to the hot air duct 43 through a conduit. The air pump 7 belongs to the prior art, and the model of the air pump 7 is not further limited in this application.
[0035] The hot air heated by the high-frequency hot air blower 6 can be transported to the hot air duct 43 through the conduit by the air pump 7. The conduit used to connect the air pump 7 and the hot air duct 43 is a hose, and the hose passes through the side wall of the installation frame 1 and can slide inside the side wall.
[0036] like Figure 1 Figure 2 Figure 4 As shown, the platform frame 3 is a conveyor belt structure, including two support frames 31, a driven rod 32, an active rod 33, a first pulley 34, a second motor 35 and a second pulley 36.
[0037] The two support frames 31 are symmetrically fixedly connected to the upper surface of the base 2 , a group of driven rods 32 are rotatably connected between the two support frames 31 , and an active rod 33 is rotatably connected between the two support frames 31 .
[0038] The outer surfaces of the driven rod 32 and the active rod 33 are sleeved with a conveyor belt. The active rod 33 rotates, and with the auxiliary support of the driven rod 32, the conveyor belt can be driven to rotate, thereby conveying the workpiece that needs to be cured.
[0039] like Figure 4 As shown, both ends of the active rod 33 extend to the outside of the support frame 31 , and both ends of the active rod 33 are fixedly connected with a first pulley 34 , and the rotation of the first pulley 34 can drive the rotation of the active rod 33 .
[0040] A second motor 35 is mounted on the upper surface of the base 2 , and a second pulley 36 is fixedly connected to the motor shaft of the second motor 35 . The second pulley 36 is transmission-connected to the first pulley 34 via a belt.
[0041] The second motor 35 is a dual-shaft motor, which belongs to the prior art, and the motor shafts at both ends extend out of the motor housing. By starting the second motor 35, the second pulley 36 can be driven to rotate, and under the action of the belt, the first pulley 34 can be driven to rotate.
[0042] The method of using the precise temperature-controlled high-frequency heating device for curing the coating of this embodiment is as follows:
[0043] First, the coating material is placed on the conveyor belt provided on the outer surface of the driven rod 32 and the active rod 33, and then the workpiece to be cured is conveyed to the inside of the installation frame 1 by starting the second motor 35. At this time, the first motor 47, the high-frequency hot air blower 6 and the air pump 7 are started. With the start of the high-frequency hot air blower 6, high-frequency heating of the air can be achieved, and with the start of the air pump 7, the heated air can be formed into hot air and transported to the hot air duct 43. At the same time, the staff can accurately control the heating temperature and heating efficiency of the high-frequency hot air blower 6 through the control panel 5. At this time, with the start of the first motor 47, the driving plate 46 can be driven to rotate, thereby driving the connecting column 45 to move in a circle and slide on the inner wall of the movable plate 41, and on the guide of the fixed rod 42, the connecting column 45 can move in a circle and slide on the inner wall of the movable plate 41. Under the supporting action, the movable plate 41 can be driven to swing back and forth, and then the hot air duct 43 can be driven to swing back and forth along with the movable plate 41. Under the action of the wind ejected by the hot air nozzle 44, the insulating powder coating on the surface of the workpiece below can be evenly heated, thereby effectively avoiding the situation where uniform heating cannot be performed due to the fixed design of the hot air duct 403. It not only further guarantees the heating and curing rate of the insulating powder coating, but also avoids the situation where the quality of the workpiece is reduced due to the uneven curing of the insulating powder coating on the outer surface of the workpiece. After the heating and curing of the insulating powder coating is completed, the second motor 35 is started again, and the heated and cured workpiece can be conveyed to the next step for processing under the action of the conveyor belt, thereby improving the overall efficiency.
[0044] The above embodiments are only for illustrating the technical idea of the present utility model, and cannot be used to limit the protection scope of the present utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A precise temperature-controlled high-frequency heating device for curing coatings, characterized in that: The invention comprises a mounting frame (1), a base (2), a platform frame (3), a uniform heating component (4), a high-frequency hot air blower (6) and an air pump (7); the platform frame (3) for placing a workpiece to be cured is arranged on the base (2); the mounting frame (1) is connected to the base (2) and arranged above the platform frame; the uniform heating component (4) is arranged inside the mounting frame (1); the position of the uniform heating component (4) is adjustable; the high-frequency hot air blower (6) and the air pump (7) are both arranged on the upper surface of the mounting frame (1); the input end of the air pump (7) is connected to the high-frequency hot air blower (6); and the output end of the air pump (7) is connected to the uniform heating component (4).
2. The precise temperature-controlled high-frequency heating device for curing coating according to claim 1, characterized in that: The platform frame (3) comprises two support frames (31), a driven rod (32), an active rod (33), a first pulley (34), a second motor (35) and a second pulley (36); the two support frames (31) are symmetrically arranged on the upper surface of the base (2); a group of driven rods (32) are rotatably connected between the support frames (31); the active rods (33) are also rotatably connected between the support frames (31); both ends of the active rod (33) extend out of the support frames (31) and are connected to the first pulley (34); the second motor (35) is arranged on the base (2); and a second pulley (36) is provided on the motor shaft of the second motor (35).
3. The precise temperature-controlled high-frequency heating device for curing coating according to claim 2, characterized in that: The first belt pulley (34) and the second belt pulley (36) are connected via a belt transmission.
4. The precise temperature-controlled high-frequency heating device for curing coating according to claim 2, characterized in that: The second motor (35) is a dual-shaft motor.
5. The precise temperature-controlled high-frequency heating device for curing coating according to claim 1, characterized in that: The uniform heating assembly (4) comprises a movable plate (41), a fixed rod (42), a hot air duct (43), a connecting column (45) and a driving plate (46); the fixed rod (42) is symmetrically fixedly connected to the inner wall of the mounting frame (1); the movable plate (41) is slidably connected to the fixed rod (42); the hot air duct (43) is arranged on the inner wall of the movable plate (41); a connecting column (45) is provided at one end of the driving plate (46); the connecting column (45) is slidably connected to the inside of the movable plate (41); and a motor shaft of the first motor (47) is fixedly connected to the driving plate (46).
6. The precise temperature-controlled high-frequency heating device for curing coating according to claim 5, characterized in that: The output end of the air pump (7) is connected to the hot air duct (43) via a hose.
7. The precise temperature-controlled high-frequency heating device for curing coating according to claim 5, characterized in that: The first motor (47) is a servo motor. The first motor (47) is arranged on the upper surface of the mounting frame (1). The motor shaft of the first motor extends into the interior of the mounting frame (1) and is connected to the other end of the driving plate (46).
8. The precise temperature-controlled high-frequency heating device for curing coating according to claim 1, characterized in that: A control panel (5) is also provided on the outer surface of the installation frame (1), and the control panel (5) is electrically connected to the high-frequency hot air blower (6) via a wire.
Citation Information
Patent Citations
Baking curing machine
CN217392869U