Bicycle piston grinding equipment
By designing a bicycle piston grinding equipment that uses electric push rods, drive motors and servo motors, it solves the problem of traditional equipment frequently starting and stopping the motor when replacing the piston, realizes automated grinding and efficient replacement, and improves the practicability and efficiency of the equipment. service life.
Patent Information
- Application Number
- CN202421144882.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-24
AI Technical Summary
When replacing pistons in traditional bicycle piston grinding equipment, it is necessary to frequently start and shut down the motor, resulting in abnormal use of the equipment, reducing the efficiency of piston grinding, and affecting the practicality and service life of the equipment.
A bicycle piston grinding equipment is designed. It uses multiple electric push rods to push the positioning plate to drive the clamping block to move and clamp the piston. The drive motor and servo motor are used to drive the threaded rod and grinding head to rotate to realize automatic grinding. Through hydraulic Push rods and rectangular blocks prevent misalignment and wobbling.
It is possible to replace the piston without affecting the normal use of the equipment, prevent injuries to workers, improve the piston grinding efficiency, extend the service life of the equipment, and improve the grinding effect and the practicality of the equipment.
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Figure CN222386628U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bicycle piston processing, in particular to a bicycle piston grinding device. Background Art
[0002] The bicycle piston is an important part of bicycle brakes and plays an important role. The brake piston is the brake caliper of the brake. The more pistons in the caliper, the stronger the braking force and the more stable and flat it is.
[0003] Most bicycle piston grinding equipment consists of a workbench, a clamping mechanism, a grinding mechanism and a driving mechanism. When grinding a bicycle piston, the clamping mechanism is used to fix the piston on the workbench, and then the motor in the driving mechanism is started to drive the grinding mechanism to rotate, and then the grinding mechanism is used to grind and polish the piston. After grinding, the motor needs to be turned off to stop the grinding mechanism from rotating, and then the staff removes the piston to complete the grinding of the piston.
[0004] In the current existing technology, in order to prevent injuries to workers due to the rotation of the grinding mechanism when replacing the piston, traditional bicycle piston grinding equipment needs to start and stop the motor frequently during actual operation, which not only affects the normal use of the equipment, but also reduces the grinding efficiency of the piston, affecting the practicality and service life of the equipment. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve the above-mentioned problems, a bicycle piston grinding device is proposed.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: a bicycle piston grinding device described in the utility model comprises a workbench and a bracket, a slide groove is provided on the top of the workbench, two slide rods are fixedly connected inside the slide groove, a slider is slidably connected to the middle of the two slide rods, the slider is arranged inside the slide groove via the two slide rods, two rotating grooves are provided on the top of the slider, a rotating disk is rotatably connected to the top of each rotating groove, a plurality of positioning blocks are fixedly connected to the top of each rotating disk, the plurality of positioning blocks are arranged in a ring array, and each positioning block An electric push rod is fixedly connected to the middle part, one end of each of the electric push rods is fixedly connected to a positioning plate, and a clamping block is provided on one side of each of the positioning plates. The bracket is fixedly installed on the top of the workbench, and an open groove is opened on the top of the bracket. A connecting box is slidably connected to the inside of the open groove, and a second push rod is fixedly connected to the inside of the open groove, one end of the second push rod is fixedly connected to a push plate, one side of the push plate is fixedly connected to a servo motor, the outer wall of the servo motor is slidably connected to the inside of the connecting box via the push plate, and a grinding head is fixedly connected to one end of the output shaft of the servo motor.
[0007] Preferably, a hydraulic push rod is fixedly connected to one side of the connection box, a middle portion of the hydraulic push rod is fixedly connected to the inner wall of the bracket, and the connection box slides inside the open groove via the hydraulic push rod.
[0008] Preferably, both ends of the connection box are fixedly connected with rectangular blocks, and the interior of each rectangular block is slidably connected with a positioning rod, and both ends of each positioning rod are fixedly connected to the inner walls of both sides of the opening groove, and each rectangular block is slidably connected to the inner walls of both sides of the opening groove via the positioning rod.
[0009] Preferably, one end of the workbench is fixedly connected to a driving motor, one end of the output shaft of the driving motor is fixedly connected to a threaded rod, both ends of the threaded rod are rotatably connected to the inner wall of the workbench, the middle outer wall of the threaded rod is threadedly connected to the inner wall of the slider, and the slider slides inside the slide groove through the threaded rod.
[0010] Preferably, a small motor is fixedly connected to the interior of each rotating groove, a gear is fixedly connected to one end of the output shaft of each small motor, and a gear ring is meshedly connected to one side of each gear.
[0011] Preferably, a rotating rod is fixedly connected to the inside of each gear ring, one end of each rotating rod is fixedly connected to the turntable, the other end of each turntable is rotatably connected to the inner wall of one side of the rotating groove, and each rotating rod rotates inside the rotating groove via the gear ring.
[0012] Preferably, one side of each of the clamping blocks is fixedly connected to a trapezoidal block, one side of each of the trapezoidal blocks is provided with a trapezoidal groove, each of the trapezoidal grooves is opened on an inner wall of one side of the positioning plate, the interior of each of the trapezoidal grooves is fit-connected to the outer wall of the trapezoidal block, and each of the clamping blocks is fit-connected to one side of the positioning plate via the trapezoidal block.
[0013] Beneficial effects of the utility model:
[0014] The utility model provides a bicycle piston grinding device, which drives a clamping block to move and clamp the piston by pushing a positioning plate through multiple electric push rods, and then starts a driving motor, and uses the output shaft of the driving motor to drive the threaded rod to rotate, so that a slider can slide inside a slide groove, and then a turntable is moved to the position directly below the grinding head. Then, the servo motor is started, and the output shaft of the servo motor is used to drive the grinding head to rotate, so that the piston can be polished. When the polished piston needs to be replaced, the grinding head is lifted off the piston by the contraction of the second push rod, and then the driving motor is started, and the slider is driven to slide inside the slide groove again, and another turntable is moved to the position directly below the grinding head, so that the worker can replace the piston conveniently. This can not only prevent injuries to the worker when replacing the piston, but also will not affect the normal use of the equipment, and can improve the grinding efficiency of the piston, and improve the practicality and service life of the equipment.
[0015] The utility model provides a bicycle piston grinding device, which starts a small motor inside a rotating groove and uses the output shaft of the small motor to drive the gear to rotate, which can drive the gear ring meshing with the gear to rotate, and can drive the rotating rod to rotate inside the rotating groove, so that the turntable can rotate on the top of the sliding block, and the grinding position of the piston can be rotationally adjusted, and the connection box can be driven to slide inside the open groove by the extension and retraction of the hydraulic push rod, and the rectangular block and the positioning rod can be used to prevent the connection box from being misplaced during movement, and the grinding head can be prevented from shaking during grinding the piston, and as the hydraulic push rod drives the connection box to move, the position of the grinding head grinding the piston can be adjusted to a certain extent, thereby improving the practicability and grinding effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a three-dimensional diagram of the slider in the utility model;
[0019] Figure 3 It is a cross-sectional view of the workbench in the utility model;
[0020] Figure 4 It is a cross-sectional view of the slider in the utility model;
[0021] Figure 5 It is a cross-sectional view of the connection box in the utility model;
[0022] Figure 6 It is a three-dimensional diagram of the positioning plate in the utility model;
[0023] Legend:
[0024] 1. Workbench; 2. Bracket; 21. Open slot; 22. Hydraulic push rod; 23. Connecting box; 24. Rectangular block; 25. Positioning rod; 3. Slide slot; 4. Sliding block; 41. Rotating slot; 42. Rotating rod; 43. Gear ring; 44. Gear; 45. Small motor; 5. Driving motor; 6. Threaded rod; 7. Sliding rod; 8. Turntable; 9. Positioning block; 10. Electric push rod; 11. Positioning plate; 12. Clamping block; 13. Trapezoidal slot; 14. Trapezoidal block; 15. Second push rod; 16. Push plate; 17. Servo motor; 18. Grinding head. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Specific examples are given below.
[0027] See also Figure 1 - Figure 6 The utility model provides a bicycle piston grinding device, comprising a workbench 1 and a bracket 2. A slide groove 3 is provided on the top of the workbench 1. Two slide rods 7 are fixedly connected inside the slide groove 3, and a slider 4 is slidably connected to the middle of the two slide rods 7. A driving motor 5 is fixedly connected to one end of the workbench 1, and a threaded rod 6 is fixedly connected to one end of the output shaft of the driving motor 5. Both ends of the threaded rod 6 are rotatably connected to the inner wall of the workbench 1, and the middle outer wall of the threaded rod 6 is threadedly connected to the inner wall of the slider 4. Two rotating grooves 41 are provided on the top of the slider 4, and a rotating disk 8 is rotatably connected to the top of each rotating groove 41, and a plurality of positioning blocks 9 are fixedly connected to the top of each rotating disk 8, and the plurality of positioning blocks 9 are arranged in a ring array. An electric push rod 10 is fixedly connected to the middle of each positioning block 9, and a positioning plate 11 is fixedly connected to one end of each electric push rod 10, and a clamping block 12 is fitted and connected to one side of each positioning plate 11. The bracket 2 is fixedly mounted on the top of the workbench 1. An open slot 21 is provided on the top of the bracket 2. A connection box 23 is slidably connected inside the open slot 21. A second push rod 15 is fixedly connected inside the open slot 21. One end of the second push rod 15 is fixedly connected to a push plate 16. A servo motor 17 is fixedly connected to one side of the push plate 16. A grinding head 18 is fixedly connected to one end of the output shaft of the servo motor 17.
[0028] During operation, the piston to be processed is placed on the top of the turntable 8, and then multiple electric push rods 10 are used to push the positioning plate 11 to drive the clamping block 12 to move, so that the multiple clamping blocks 12 are attached to the outside of the piston to clamp and fix the piston. The tooth groove on one side of the clamping block 12 can reduce the rotation of the piston during grinding, thereby improving the grinding effect of the piston. The positioning block 9 is then used to ensure the stability of the turntable 8, prevent the structure from being misaligned when clamping the piston, and improve the use efficiency of the structure. Then the drive motor 5 is started, and the output shaft of the drive motor 5 is used to drive the threaded rod 6 to rotate, so that the slider 4 can slide inside the slide groove 3, and then a turntable 8 is moved to the bottom of the grinding head 18. Two slide rods 7 can be used to prevent the slider 4 from being misaligned when moving, thereby improving the stability of the structure. Then the servo motor 17 is started, and the output shaft of the servo motor 17 is used to drive the grinding head 18 to rotate, and the second push rod 15 is used to push the push plate 16 to slide inside the connection box 23, driving the servo motor 17 to fall so that the grinding head 18 contacts the piston, and the piston can be polished. When the polished piston needs to be replaced, the polishing head 18 is lifted off the piston by the contraction of the second push rod 15, and then the drive motor 5 is started to drive the slider 4 to slide inside the slide groove 3 again, and the other turntable 8 is moved to the bottom of the polishing head 18, so that the worker can replace the piston. Then repeating the above steps can not only prevent injuries to workers when replacing the piston, but also will not affect the normal use of the equipment, and can improve the grinding efficiency of the piston, and improve the practicality and service life of the equipment.
[0029] Further, such as Figure 3 As shown, a hydraulic push rod 22 is fixedly connected to one side of the connection box 23, and the middle part of the hydraulic push rod 22 is fixedly connected to the inner wall of the bracket 2, and the connection box 23 slides inside the opening slot 21 through the hydraulic push rod 22. Rectangular blocks 24 are fixedly connected to both ends of the connection box 23, and a positioning rod 25 is slidably connected inside each rectangular block 24, and both ends of each positioning rod 25 are fixedly connected to the inner walls of both sides of the opening slot 21, and each rectangular block 24 is slidably connected to the inner walls of both sides of the opening slot 21 through the positioning rod 25.
[0030] During operation, the hydraulic push rod 22 can be extended and retracted to drive the connection box 23 to slide inside the opening groove 21. The connection between the rectangular block 24 and the positioning rod 25 can prevent the connection box 23 from being misplaced during movement, thereby improving the stability of the structure. It can also prevent the grinding head 18 from shaking during grinding the piston, thereby improving the grinding effect of the piston. As the hydraulic push rod 22 drives the connection box 23 to move, the position of the grinding head 18 grinding the piston can be adjusted to a certain extent, thereby improving the practicality of the equipment.
[0031] Further, such as Figure 4As shown, a small motor 45 is fixedly connected inside each rotating groove 41, and a gear 44 is fixedly connected to one end of the output shaft of each small motor 45, and a gear ring 43 is meshed and connected to one side of each gear 44. A rotating rod 42 is fixedly connected inside each gear ring 43, and one end of each rotating rod 42 is fixedly connected to the rotating disk 8, and the other end of each rotating disk 8 is rotatably connected to the inner wall of one side of the rotating groove 41, and each rotating rod 42 rotates inside the rotating groove 41 through the gear ring 43.
[0032] During operation, by starting the small motor 45 inside the rotating groove 41, the output shaft of the small motor 45 is used to drive the gear 44 to rotate, which can drive the gear ring 43 meshing with the gear 44 to rotate, and can drive the rotating rod 42 to rotate inside the rotating groove 41. Then, by using the fixed connection between one end of the rotating rod 42 and the rotating disk 8, the rotating disk 8 can be rotated on the top of the slider 4, and the grinding position of the piston can be rotated and adjusted to reduce the intervention of workers. Then, by using the engagement between one side of the rotating disk 8 and the top of the rotating groove 41, the rotating disk 8 can be prevented from being misaligned during the rotation process, thereby improving the use efficiency of the device.
[0033] Further, such as Figure 6 As shown, one side of each clamping block 12 is fixedly connected to a trapezoidal block 14, one side of each trapezoidal block 14 is provided with a trapezoidal groove 13, each trapezoidal groove 13 is opened on the inner wall of one side of the positioning plate 11, the interior of each trapezoidal groove 13 is fitted and connected to the outer wall of the trapezoidal block 14, and each clamping block 12 is fitted to one side of the positioning plate 11 through the trapezoidal block 14.
[0034] During operation, when the clamp block 12 is damaged after long-term use, the clamp block 12 can be easily removed by pulling the top of the clamp block 12 so that the two trapezoidal blocks 14 are pushed away from the inside of the trapezoidal groove 13, and then the two trapezoidal blocks 14 on one side of the new clamp block 12 are inserted into the inside of the trapezoidal groove 13. Then, the clamp block 12 is pressed so that the trapezoidal blocks 14 are completely fitted with the inner wall of the trapezoidal groove 13, so that the clamp block 12 is fixed on one side of the positioning plate 11, and the replacement of the clamp block 12 is completed, which is convenient for the staff to operate and improves the clamping effect on the piston.
[0035] Working principle: The piston to be processed is placed on the top of the turntable 8, and then a plurality of electric push rods 10 are used to push the positioning plate 11 to drive the clamping block 12 to move and clamp the piston. Then the drive motor 5 is started, and the output shaft of the drive motor 5 is used to drive the threaded rod 6 to rotate, so that the slider 4 can slide inside the slide groove 3, and then a turntable 8 is moved to the bottom of the grinding head 18. The hydraulic push rod 22 is used to extend and retract to drive the connection box 23 to slide inside the opening groove 21. The connection between the rectangular block 24 and the positioning rod 25 can prevent the connection box 23 from being misaligned during movement, and the grinding head 18 can be moved directly above the piston. Then the servo motor 17 is started, and the output shaft of the servo motor 17 is used to drive the grinding head 18 to rotate, and the second push rod 15 is used to push the push plate 16 to slide inside the connection box 23, driving the servo motor 17 to fall so that the grinding head 18 contacts the piston. Then start the small motor 45 inside the rotating groove 41, and use the output shaft of the small motor 45 to drive the gear 44 to rotate, which can drive the gear ring 43 meshing with the gear 44 to rotate, and can drive the rotating rod 42 to rotate inside the rotating groove 41. Then, by using the fixed connection between one end of the rotating rod 42 and the rotating disk 8, the rotating disk 8 can rotate on the top of the slider 4, and the grinding position of the piston can be adjusted by rotation to complete the grinding of the piston. When the polished piston needs to be replaced, the grinding head 18 is lifted off the piston by the contraction of the second push rod 15. Then start the driving motor 5, and drive the slider 4 to slide inside the slide groove 3 again, and move another rotating disk 8 to the bottom of the grinding head 18. Repeat the above steps to grind another piston. Then, by using the contraction of multiple electric push rods 10 on the top of the first rotating disk 8, the piston can be removed, and then the piston to be polished is placed on the top of the rotating disk 8, and the clamping block 12 is used to clamp and fix it again to complete the replacement of the piston.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A bicycle piston grinding device, comprising a workbench (1) and a bracket (2), characterized in that: The workbench (1) is provided with a slide groove (3) on the top, two slide rods (7) are fixedly connected inside the slide groove (3), a slider (4) is slidably connected to the middle of the two slide rods (7), the slider (4) is arranged inside the slide groove (3) via the two slide rods (7), two rotating grooves (41) are provided on the top of the slider (4), a turntable (8) is rotatably connected to the top of each rotating groove (41), a plurality of positioning blocks (9) are fixedly connected to the top of each turntable (8), the plurality of positioning blocks (9) are arranged in a ring array, an electric push rod (10) is fixedly connected to the middle of each positioning block (9), and a positioning plate is fixedly connected to one end of each electric push rod (10). (11), and a clamping block (12) is provided on one side of each positioning plate (11), the bracket (2) is fixedly installed on the top of the workbench (1), an open groove (21) is opened on the top of the bracket (2), the interior of the open groove (21) is slidably connected with a connecting box (23), the interior of the open groove (21) is fixedly connected with a second push rod (15), one end of the second push rod (15) is fixedly connected with a push plate (16), one side of the push plate (16) is fixedly connected with a servo motor (17), the outer wall of the servo motor (17) is slidably connected with the interior of the connecting box (23) via the push plate (16), and one end of the output shaft of the servo motor (17) is fixedly connected with a grinding head (18).
2. A bicycle piston grinding device according to claim 1, characterized in that: A hydraulic push rod (22) is fixedly connected to one side of the connection box (23), the middle part of the hydraulic push rod (22) is fixedly connected to the inner wall of the bracket (2), and the connection box (23) slides inside the opening groove (21) via the hydraulic push rod (22).
3. A bicycle piston grinding device according to claim 2, characterized in that: Both ends of the connection box (23) are fixedly connected with rectangular blocks (24), and each rectangular block (24) is slidably connected with a positioning rod (25) inside. Both ends of each positioning rod (25) are fixedly connected to the inner walls of both sides of the opening groove (21), and each rectangular block (24) is slidably connected to the inner walls of both sides of the opening groove (21) via the positioning rod (25).
4. A bicycle piston grinding device according to claim 1, characterized in that: One end of the workbench (1) is fixedly connected to a driving motor (5), one end of the output shaft of the driving motor (5) is fixedly connected to a threaded rod (6), both ends of the threaded rod (6) are rotatably connected to the inner wall of the workbench (1), the middle outer wall of the threaded rod (6) is threadedly connected to the inner wall of the slider (4), and the slider (4) slides inside the slide groove (3) through the threaded rod (6).
5. The bicycle piston grinding device according to claim 1, characterized in that: A small motor (45) is fixedly connected inside each rotating groove (41), one end of the output shaft of each small motor (45) is fixedly connected to a gear (44), and one side of each gear (44) is meshingly connected to a gear ring (43).
6. A bicycle piston grinding device according to claim 5, characterized in that: A rotating rod (42) is fixedly connected inside each of the gear rings (43), one end of each of the rotating rods (42) is fixedly connected to the rotating disk (8), the other end of each of the rotating disks (8) is rotatably connected to an inner wall of one side of the rotating groove (41), and each of the rotating rods (42) rotates inside the rotating groove (41) via the gear ring (43).
7. A bicycle piston grinding device according to claim 1, characterized in that: One side of each clamping block (12) is fixedly connected to a trapezoidal block (14), one side of each trapezoidal block (14) is provided with a trapezoidal groove (13), each trapezoidal groove (13) is opened on an inner wall of one side of the positioning plate (11), the interior of each trapezoidal groove (13) is fitted and connected to the outer wall of the trapezoidal block (14), and each clamping block (12) is fitted to one side of the positioning plate (11) via the trapezoidal block (14).
Citation Information
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